RYTEC Clean Roll CR5500 Owner's Manual
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RYTEC Clean Roll CR5500 Owner's Manual

RYTEC Clean Roll CR5500 Owner's Manual

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R
Y
T
E
C
®
Clean Roll
Owner's Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone: 262-677-9046
Fax: 262-677-2058
Rytec Website: www.rytecdoors.com, Rytec On-line store:
www.rytecparts.com
Rytec E-mail: helpdesk@rytecdoors.com, Parts E-mail:
parts@rytecdoors.com
th
[Revision: December 10
, 2014, R0715004, © Rytec Corporation 2005]

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  • Page 1 Clean Roll Owner’s Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone: 262-677-9046 Fax: 262-677-2058 Rytec Website: www.rytecdoors.com, Rytec On-line store: www.rytecparts.com Rytec E-mail: helpdesk@rytecdoors.com, Parts E-mail: parts@rytecdoors.com [Revision: December 10 , 2014, R0715004, © Rytec Corporation 2005]...
  • Page 2 CLEAN-ROLL ® CR5500 LIMITED WARRANTY Rytec Corporation (“Seller”), an Illinois corporation with its principal place of business at One Cedar Parkway, PO Box 403, Jackson, WI 53037, warrants to the original registered end-user commercial purchaser (“Buyer”) that the Clean-Roll® CR5500 (“Product”) sold to the Buyer will be free of defects in materials and workmanship (ordinary wear and tear excepted) for the time...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION..........1 UL NON-COMPLIANCE FOR SANITARY APPLICATIONS .
  • Page 4 QUARTERLY INSPECTION ......... . . 7 Mounting Hardware Inspection .
  • Page 5 DOOR CLEANING ......... .18 RECOMMENDED SAFETY EQUIPMENT.

  • Page 7: Introduction

    ON THIS DOOR UNTIL YOU READ AND UNDER- STAND THE INSTRUCTIONS CONTAINED IN THIS MANUAL. If you have any questions, contact your Rytec represen- tative or call the Rytec Technical Support Department at 800-628-1909. Always refer to the serial number of the...

  • Page 8: General Arrangement Of Door Components

    For information poses only. It should not be relied upon solely for oper- on control panel operation, see the Rytec System 4 ating or performing maintenance on your door and its Drive & Control Installation & Owner’s Manual.

  • Page 9: Repair (Return To Operating Position)

    OPERATION—BOTTOM BAR ASSEMBLY Work the end of the bottom bar back into the side column channel. The bottom bar is in place when the plastic breakaway tab snaps back in the chan- nel. (See Figure 5.) Plastic A7500070 Figure 3 REPAIR (RETURN TO OPERATING POSITION) The disconnect must be in the OFF posi- tion and properly locked and tagged before...

  • Page 10: Power Drive System

    Do not relocate the motor to the other end of the fabric roll assembly without first con- tacting Rytec Technical Support. (See Figure 7.) The disconnect must be in the OFF posi- The brake is used to halt the door if power to the door is tion and properly locked and tagged before shut off for any reason.

  • Page 11: To Raise The Door

    OPERATION—EGRESS OPERATION (MANUALLY ASSISTED EGRESS DOOR ONLY) Firmly hold the crank handle in place when disengaging the brake to prevent the door from free-falling to the floor. 2. While firmly holding the crank handle in place, pull down and hold the brake release lever to disengage the brake. 3.

  • Page 12: Planned Maintenance

    Also inspect the door for signs of dirt or other contami- DO NOT stand under the door when per- nation. Clean as required. (See Rytec System 4 Drive & forming the following test. If the reversing Control Installation & Owner’s Manual for opening door edge sensor is not working properly, the to the cleaning position.)

  • Page 13: Photo Eye Inspection

    1. To test the reversing edge switch, first close the Inspect the condition of the counterweights, nylon door. As the door is closing, hit the bottom of the straps, and pulleys inside each side column. Replace reversing edge. If the reversing edge switch is oper- any worn or damaged hardware and straps.

  • Page 14: Side Column Anchors

    Mounting Bracket Panel Pulled Back for Clarity Mounting Bracket Anchor Bolts Screws (Four) Motor Mounting Screws (Four) A7500079 Figure 15 Motor Gearbox End of Head Assembly A7500355 FRONT PHOTO EYE MOUNTING BRACKET Figure 13 ANCHORS Inspect the front photo eye mounting brackets. The SIDE COLUMN ANCHORS brackets must be tightly secured to the wall and not bent To gain access to the side column anchors, move the...

  • Page 15: Fabric Panel Inspection

    (Rytec part number 0-716-003). clean position will expose the entire door panel hinge. Door Limit Inspection (See Figure 18.) (See Rytec System 4 Drive & Control Installation & Owner’s Manual for more information.) See the Rytec System 4 Drive & Control Installation &...

  • Page 16: Open-Limit Position

    Bottom Bar Notch Vinyl Seal Closed Position — USDA Application (Vinyl Seal 2in. Off Floor) A7500353 Side Column Cover Figure 20 A7500093 Figure 22 Electric Brake Inspection The electric brake is designed to stop the door at the positions indicated in the “Door Limit Inspection” that begins on page 9.

  • Page 17: Top Seal Inspection

    Caulk as needed using a high-quality, food-grade sealant (Rytec part number R0716003). Top Seal Inspection Inspect the fabric roll top seal for wear and damage.

  • Page 18: Electrical Connection Inspection

    2. For the proper control panel electrical connection bearing located on the end of the head assembly, oppo- inspection procedure, see the Rytec System 4 Drive site the motor gearbox. The flanged bearing includes a & Control Installation & Owner’s Manual.

  • Page 19: Gearbox Assembly

    motor assembly, just above the brake release lever. It is correctly adjusted when the bottom of the sensor and IMPORTANT: Lubricate Bearing Using Only a the top of the lever are ¹/₈ to ¹/₄in. apart. If an adjustment USDA/FDA Certified Food-Grade Grease. is necessary, moved the sensor up or down in its mount- ing bracket by repositioning the two large nuts on the Flanged...

  • Page 20: Adjustments

    ADJUSTMENTS—PHOTO EYE ADJUSTMENT 3. Inspect for loose or worn wall anchor(s). 4. Tighten, repair, or replace wall anchor(s) as needed. NOTE: Remove door from service if any repairs are needed. All repairs must be done in accordance with building code. 5.

  • Page 21: Reversing Edge Switch Adjustment

    ADJUSTMENTS—REVERSING EDGE SWITCH ADJUSTMENT 3. Locate both sets of photo eyes. The photo eyes that The rear photo eyes are mounted directly to the monitor the back side of the door are located in the side columns. Therefore, it is unlikely that the rear side columns.

  • Page 22: Reversing Edge Switch Sensitivity Adjustment

    ADJUSTMENTS—MOTOR BRAKE ADJUSTMENT 2. Make sure the clear PVC hose is in tight contact with the air input post so that air leakage cannot Reversing Edge Switch occur and that vibration will not cause the hose to Resistor fall off. Make sure the hose is not kinked. (See Figure 36.) 3.

  • Page 23: Brake Release Sensor Adjustment

    Feeler Gauge Checking Brake Air-Gap (0.010—0.024-in.) Sealing Band A7700047 A7700048 Figure 39 Figure 41 4. Using a feeler gauge and a nut driver, adjust the 5. Reinstall the dust cover and the manual brake retaining nuts until you achieve the proper air-gap release lever.

  • Page 24: Door Cleaning

    RECOMMENDED SAFETY EQUIPMENT The necessary safety equipment required Do not use water heated above 150°F for cleaning and disinfecting your Rytec when cleaning your door. Do not exceed door may vary depending on the cleaning the spray pressure rating for your door. If solution or disinfecting agent used.
  • Page 25 1. Move the door to the fully open position. 4. Hand scrub the top of the motor gearbox and the encoder. 2. Loosen all thumbscrews on the side column cover. Then remove the cover by lifting it up and away from 5.
  • Page 26 The the motor mounting bracket. clean position will expose the entire door panel hinge for cleaning. (See Figure 49.) (See Rytec 9. Pressure wash the front and back sides of the motor System 4 Drive & Control Installation & Owner’s gearbox assembly.
  • Page 27 IMPORTANT: Do Not Completely Remove Any Drum Assembly Mounting Hardware From Bottom Bar Assembly. Front Shell Hinge Bottom Bar Cover Door Panel Door Panel Mounting Hardware Vinyl Seal A7500363 A7500362 Figure 51 Figure 50 16. Pressure wash both sides of the vinyl seal, inside 13.
  • Page 28 18. Reinstall the vinyl seal by sliding it back through the front and back shells. Then tightly secure all mount- ing hardware on both sides of the bottom bar, including the bottom bar cover. Place side column covers on a stable work 19.
  • Page 29 Do not pressure wash the fused discon- nect as this could result in personal injury or even death due to electric shock. 25. Pressure wash the control panel and the entire exterior of the door. DO NOT pressure wash the fused disconnect.

  • Page 30: Notes

    NOTES...

  • Page 31: Parts List

    PARTS LIST—PARTS ORDERING INFORMATION PARTS LIST Return of Parts Rytec will not accept the return of any parts unless they PARTS ORDERING INFORMATION are accompanied by a Return Merchandise Authoriza- How to Order Parts tion (RMA) form. 1. Identify the parts required by referring to the follow- Before returning any parts, you must first contact the ing pages for part numbers and part descriptions.

  • Page 32: Side Columns And Photo Eyes (Standard Door)

    PARTS LIST—SIDE COLUMNS AND PHOTO EYES (STANDARD DOOR) SIDE COLUMNS AND PHOTO EYES (STANDARD DOOR)

  • Page 33: Side Columns (Manually Assisted Egress Door)

    PARTS LIST—SIDE COLUMNS (MANUALLY ASSISTED EGRESS DOOR) SIDE COLUMNS (MANUALLY ASSISTED EGRESS DOOR) ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.

  • Page 34: Photo Eyes (Manually Assisted Egress Door)

    PARTS LIST—PHOTO EYES (MANUALLY ASSISTED EGRESS DOOR) PHOTO EYES (MANUALLY ASSISTED EGRESS DOOR) Transmitter Receiver SMT3000C SMR3215 Part # R00141088 Part # R00141087 Photo Eye Cable Part#R0012053 NOTE: All Photo Eyes use same cable. ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.

  • Page 35: Electric Brake Release (Manually Assisted Egress Door)

    PARTS LIST—ELECTRIC BRAKE RELEASE (MANUALLY ASSISTED EGRESS DOOR) ELECTRIC BRAKE RELEASE (MANUALLY ASSISTED EGRESS DOOR) ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.

  • Page 36: Mounting Bracket, Spreader, And Seal Assembly

    PARTS LIST—MOUNTING BRACKET, SPREADER, AND SEAL ASSEMBLY MOUNTING BRACKET, SPREADER, AND SEAL ASSEMBLY ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.
  • Page 37 PARTS LIST—MOUNTING BRACKET, SPREADER, AND SEAL ASSEMBLY MOUNTING BRACKET, SPREADER, AND SEAL ASSEMBLY ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.

  • Page 38: Door Panel And Motor Gearbox Assembly

    PARTS LIST—DOOR PANEL AND MOTOR GEARBOX ASSEMBLY DOOR PANEL AND MOTOR GEARBOX ASSEMBLY ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.
  • Page 39 PARTS LIST—BOTTOM BAR ASSEMBLY BOTTOM BAR ASSEMBLY ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.
  • Page 40 PARTS LIST—BOTTOM BAR ASSEMBLY BOTTOM BAR ASSEMBLY ALWAYS INCLUDE SERIAL NUMBER OF DOOR WHEN PLACING ORDER Due to product enhancement, the actual parts on your door may be different from those shown in this manual.

  • Page 41: Parts List Common Spare Parts

    PARTS LIST—Common Spare Part & Older Clean Roll Door Parts Common Misc Parts R0211397 Air Pressure Switch R00111193 Battery Wireless R0012242 Falcon Motion Detector R0012867 IS40 Motion/Presence sensor R0012145 BEA Universal Remote R0012210 Pull Cord/Wall Switch R00121002 Pushbutton, Black Mushroom R00141087 Photo Eye, Telco3000, Transmitter R00141088 Photo Eye Telco3215, Receiver R0012053 Photo Eye, Cable 50 Feet Long...

  • Page 42: Notes

    NOTES...
  • Page 43 NOTES...

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