RYTEC Powerhouse SD Installation Manual
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RYTEC Powerhouse SD Installation Manual

RYTEC Powerhouse SD Installation Manual

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R
Y
T
E
C
Powerhouse
®
Model SD
Installation Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone: 262-677-9046
Fax: 262-677-2058
Rytec Website: www.rytecdoors.com, Rytec On-line store:
www.rytecparts.com
Rytec E mail: helpdesk@rytecdoors.com, Parts E mail:
Parts@rytecdoors.com
[Revision: April 12, 2023, R1600156-0, ©Rytec Corporation 2012]

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  • Page 1 Model SD Installation Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone: 262-677-9046 Fax: 262-677-2058 Rytec Website: www.rytecdoors.com, Rytec On-line store: www.rytecparts.com Rytec E mail: helpdesk@rytecdoors.com, Parts E mail: Parts@rytecdoors.com [Revision: April 12, 2023, R1600156-0, ©Rytec Corporation 2012]...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION..........1 HOW TO USE MANUAL .
  • Page 4 REAR MOUNT WINDBAR ASSEMBLY (OPTIONAL) ..... . . 23 Anchoring Methods ..........23 Retrofit Rear Mount Windbar Assembly .

  • Page 5: Introduction

    MAINTENANCE ON THIS DOOR UNTIL YOU READ AND UNDERSTAND ALL THE INSTRUCTIONS IN THIS MANUAL. If you have any questions, contact your Rytec representative or call the Rytec Technical Support Department at 1-800-628-1909. Always refer to the serial number of the door when calling your representative or Customer Support.

  • Page 6: Electrical

    INSTALLATION—ELECTRICAL ELECTRICAL IMPORTANT: The surface of the wall on which the door is to be installed must be • When working with electrical or electronic controls, free of any obstructions. Also, any make sure that the power source has been locked existing door framing on the wall out and tagged according to OSHA regulations and should be removed or the side...

  • Page 7: Electrician's Responsibilities

    Figure 3 A5800059 Metal Figure 5 When installing the Powerhouse SD door to a metal LOCATING SIDE COLUMNS structure, use 4-in. welds every 16 inches on both sides of the side columns. A certified welding 1. Locate the layout drawing of the door. It should be professional should perform this type of installation.
  • Page 8 Figures 7 and 8 show two recommended methods the obstruction. (See Figure 9) that can be used to ensure level side column installation. NOTE: Contact the Rytec Technical Department Uneven Wall if the floor is more than 1 in. out of level. Line Level...

  • Page 9: Side Columns And Head Assembly

    DO NOT add additional anchor NOTE: In many instances the jamb may not be points as this will void the door warranty. plumb, square or level. Contact the Rytec Technical Support 3. Once the side column is set plumb and square, bar Department at1-800-628-1909 clamp it to the wall.
  • Page 10 INSTALLATION— SIDE COLUMNS AND HEAD ASSEMBLY 7. With both columns set, clamped down, and snugly anchored in place, check the overall squareness of each column. LED Light Compare the diagonal measurements and the upper and lower horizontal measurements across the columns. The columns are square and parallel when the diagonal measurements are equal and the horizontal measurements are equal.
  • Page 11 INSTALLATION— SIDE COLUMNS AND HEAD ASSEMBLY 9. Attach head assembly to the lifting device: a. Attach an appropriate rated strap or chain to the lifting lugs of the head assembly. (See Figure 16) Head Assembly NOTE: The lifting lugs are manufactured at a 45° angle and should not be modified.
  • Page 12 INSTALLATION— SIDE COLUMNS AND HEAD ASSEMBLY 14. Check and adjust the routing of the bottom bar Install Washers, Lock and door panel over the idler roller. (See Figure Washers, and Cap Screws Door Panel Lifting Lug Shipping A5800009 Guide Roller Figure 18 A5800009 Motor Installation Hardware...

  • Page 13: Light Curtain (Optional)

    Standard photo eyes are optional. (See “PHOTO EYES (optional)” on page 10) The Powerhouse SD door is equipped with a set of light curtains. One side column will contain the transmitter module and the other contains the receiver module. The transmitter and receiver have both been factory installed and cabled in the side columns.

  • Page 14: Photo Eyes

    INSTALLATION— PHOTO EYES PHOTO EYES The disconnect must be in the OFF position and properly locked and tagged before proceeding and performing the following procedures. The photo eyes are provided as a safety feature. If Receiver the photo eyes are installed correctly, any object in Module the path of the photo eye beam while the door is Designation...

  • Page 15: Testing Photo Eyes

    INSTALLATION— LED (LIGHT EMITTING DIODE) LED (LIGHT EMITTING DIODE) 1. After the mounting brackets are in place, install the transmitter module in the left bracket and the Your door is equipped with four LED lights, two receiver module in the right bracket. mounted in each side column.
  • Page 16 INSTALLATION— LED (LIGHT EMITTING DIODE) 3. If the optional hood assembly is installed, route all NOTE: Head assembly has been removed to cables and wires through prefabricated access show clarity of the LED connectors. (See Figure 31) holes. (See Figure 33) NOTE: End of the hood assembly is removed for Cables from clarity.

  • Page 17: Thermostat Control (Optional)

    Hardware Removed HOOD (OPTIONAL) From Shipping Bar The hood is an option for the Powerhouse SD door. It is built at the factory and delivered separately to the door site. The installer will have to assemble and install the hood assembly.
  • Page 18 INSTALLATION— HOOD (OPTIONAL) 4. Attach right head assembly end cover onto the 5. Attach the left head assembly end cover onto the front truss assembly. Use ¹/₄-14 x ³/₄-in. hex front truss assembly. Use ¼-14 x ¾-in. hex washer washer self- drilling screws. (See Figure 37 and self-drilling screws.
  • Page 19 INSTALLATION— HOOD (OPTIONAL) 6. Attach left and right top hood ends onto the head ¼ ½ assembly. Use -20 x -in. hex serrated flange ¼ machine screws and -20-in. hex serrated flange lock nuts. (See Figure 41 and Figure 42) Top Hood ¼-20 Hex Serrated Flange Screws and Nuts...

  • Page 20: Front Mount Windbar Assembly (Optional)

    (See Figures 43 & 44) Front mounted Windbar assemblies are easily 3. Making sure holes are perpendicular, drill the ؽ” mounted on any Powerhouse SD model door. holes completely through the truss beam. Using a Whether mounting on a new installation or retrofitting...

  • Page 21: Front Windbar Track Assembly Mounting

    INSTALLATION—FRONT WINDBAR STRAP CLAMP ASSEMBLY MOUNTING Washer, ؽ” * Nut, ½-13 Hex Nylock* Screw, ½-13 x 2-3/4” Hex* Hole, ؽ” Screw, 3/8-16 x 1- 1/4 Hex Flange* Bracket, Windbar Strap Clamp* Nut, 3/8 -16 Hex Flanged Lock* Clamp, Tension Strap* *Parts contained in Assy.
  • Page 22 Windbar Track inside face must be flush with Side Column Bracket, Upper DRILL Ø⅜ HOLE (2) Windbar Track Mount 1-3/4” PLACES ON EACH SIDE Powerhouse SD 1-1/2” 5” Windbar Track, Powerhouse SD Side Column Assembly, Powerhouse SD LH Installation Shown...
  • Page 23 INSTALLATION—FRONT WINDBAR TRACK ASSEMBLY MOUNTING Windbar Track reinforcement must face away from door panel Windbar Track, Powerhouse SD Screw, 3/4-10 x Nut, ¾”-10 2-1/4 Hex Hex Lock R f P Washer, ؾ” Flat Bracket, Upper Windbar Track Mount Powerhouse SD...

  • Page 24: Front And Rear Windbar Strap & Drum Clamp Mounting

    Door Panel Mount Bracket Panel Drum Door Panel to Drum Mounting Fasteners Windbar Track, Powerhouse SD Unrolled Door Panel to expose Drum/Panel Fasteners LH Installation Shown Figure 50 Front and Rear Windbar Strap & Drum Clamp Mounting 1. Completely unroll the door panel/bottom bar so...

  • Page 25: Front Windbar Strap-Drum Installation

    INSTALLATION-FRONT AND REAR WINDBAR STRAP AND DRUM CLAMP MOUNTING Door Panel Clamp, Countersunk Clamp, Tension Strap Tension Strap to Drum Mounting Fasteners 6” Excess Strap, Windbar Panel Tapping Screw Panel Edge 5/16-18 x 2.00 Drum Figure 53 REAR WINDBAR STRAP-DRUM 8.

  • Page 26: Front Windbar And Strap Final Assembly Mounting

    BOTH CLAMPS AND BOTH CLAMPS 5. Reinstall the ¾” fastener hardware as shown. UNDER 1 STRAP (See Figures 48 and 56) Door Panel Windbar Track, Powerhouse SD Windbar Strap Windbar Assy, Powerhouse SD PASS OVER PANEL/DRUM Windbar AND BETWEEN Strap...

  • Page 27: Rear Mount Windbar Assembly (Optional)

    Powerhouse SD Rear Mounted Windbar assemblies are most easily mounted on new installations of Screw, 3/8-16 x Powerhouse SD model doors. This is because the 1-1/4 Hex Flange* Rear Mounted Windbar Assembly requires mounting the door assembly onto a special pullout. When...

  • Page 28: Locating Side Column Pullouts

    Spreader, Rear Windbar Pullout Assy. installation. Contact your Rytec representative or the Rytec Technical Support Department at 800-628-1909. 1. Orient the Side Column Pullouts so the top inner windbar track hole is closer to the wall then the Bracket, Upper bottom inner windbar track hole.
  • Page 29 INSTALLATION—REAR WINDBAR TRACK ASSEMBLY MOUNTING Ø⅝ Pullout Spreader/ Door Spreader mounting hole(s) Windbar Strap Washer, ؽ” Lock Clamp Assembly Washer, ؽ” Flat Ø⅝ Pullout Spreader wall mounting hole(s) Spreader, Rear Nut, ½-13 Hex Windbar Pullout Assembly Pullout Assembly, Rear Screw, ½-13 x Windbar Side Column 4.50 Hex Windbar Track Assembly,...

  • Page 30: Rear Windbar Track Assembly Mounting

    INSTALLATION—REAR WINDBAR-DOOR ASSEMBLY MOUNTING Spreader, Rear Pullout Pullout, Rear Windbar Windbar Powerhouse SD Assy. Powerhouse SD Screw, 3/4-10 x 2-1/4 Hex Nut, ¾”-10 Hex Lock Washer, ؾ” Flat Windbar Track Assembly: reinforcement must face away from door panel LH Installation Shown...

  • Page 31: Rear Windbar And Strap Final Assembly Mounting

    The disconnect must be in the OFF position and properly locked and tagged before proceeding Windbar Strap, Powerhouse SD and performing the following procedures. 3. Pick up the windbar assembly with a forklift. Make sure the windbar is centered and securely mounted on the forklift.

  • Page 32: Rear Windbar Hood Assembly (Optional)

    (OPTIONAL) all the fasteners. IMPORTANT: Windbar Straps length must be The hood is an option for the Powerhouse SD door. It equal when fully installed. If this is built at the factory and delivered separately to the is not done, Door and Windbar door site.

  • Page 33: Adjustments

    ADJUSTMENTS—STRAPPED WINDBAR ADJUSTMENT (OPTIONAL FEATURE) ADJUSTMENTS SETTING DOOR LIMITS Damage to the rubber reversing edge or See the System 4 Drive & Control RY-WI System other bottom bar parts can occur if the Installation and Owner’s Manual for setting door door seal is allowed to seal too tightly limits.

  • Page 34: Strapped Windbar Adjustment (Optional)

    ADJUSTMENTS—STRAPPED WINDBAR ADJUSTMENT (OPTIONAL) STRAPPED WINDBAR ADJUSTMENT (OPTIONAL) 1. Move the door panel to the open position. Keep tension on the windbar straps when adjusting. The windbar is free to fall 2. Turn off the power to the door. when windbar straps are not retained by the clamp plates and must be secured at all times.
  • Page 35 ADJUSTMENTS—STRAPPED WINDBAR ADJUSTMENT (OPTIONAL FEATURE) 11. Retighten the straps in the strap clamps after properly leveling and adjusting the Windbar height. 12. Retighten the clamp bolts when the Windbar is in the correct position and the straps retightened. (See Figure 75) Screw, 1/2-13 Nut, 3/8 -16 Hex Nut, ½-13...

  • Page 36: Miscellaneous

    Light Curtain: Check that the light curtains operate as described in the Powerhouse SD Owner’s manual. Activators: Check to see that the activators operate as specified by the manufacturer.

  • Page 37: Notes

    NOTES...

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