RYTEC Turbo-Slide Installation Manual
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Turbo-Slide
Installation Manual
®
Rytec
installation safety information
®
The meaning of signal words
Summary
Technical content produced by Rytec includes safety information which must be read, understood
and obeyed to reduce the risk of death, personal injury or equipment damage. This information
is boxed to set it apart from other text. The boxed text identifies the nature of the hazard and
appropriate steps to avoid it.
The safety alert symbol identifies a situation that can result in personal injury. The accompanying
signal word indicates the likelihood and potential severity of the injury. The meaning of the signal
words is as follows:
Warning indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, could result
in minor or moderate injury.
Safety icons used in this manual
Shock
Fall
Crush
Cut
Forklift
hazard
hazard
hazard
hazard

Installation safety

Do not install any Rytec product until
you have read and understood the safety information and instructions. Make
sure all applicable regulations are observed and obeyed at all times.
Observe these precautions
while installing the door:
Only trained, qualified and authorized individuals are to install the door and the control system.
The installation site comprises the physical area required to safely uncrate, stage and install the door.
Make sure all personnel at the installation site have been informed of the date, time and location of the installation.
Make sure there is no pedestrian or vehicular traffic within the installation site for the duration of the installation.
Make sure you have and use all required Personal Protective Equipment.
Make sure you have adequate personnel and equipment to safely perform all lifts.
Make sure you have been informed of any hazardous conditions that exist within the installation site.
Make sure the installation site is kept clear of obstructions and debris and that the floor is dry.
Make sure you are aware of the location of all power lines, piping and HVAC systems within the installation site.
Make sure all accessories installed with the door are approved by the manufacturer.
Tu rb o - Sl i d e
I ns tal lation Man ua l
1 220005- 0
Rev 01
1 2/23
®
Turbo-Slide
Installation Manual
®
WARNING
CAUTION
Other icons used in this manual
Indicates instructions which, if not followed,
could result in damage to the door or
voiding of the warranty.
Requirements – Staffing
Two installers
A licensed electrician is
recommended for making
all electrical connections

Installer's responsibilities

It is the responsibility of the installer to:
Evaluate
the mounting surface for the door at the
installation site.
Verify
that the wall material is strong enough to
support the weight of the door (door panel, side
columns, head assembly and all anchors).
Select and use
the correct anchoring method and
hardware based on site conditions.
Follow
the instructions in this manual and all
required safety practices.
Contact Rytec technical support before you
begin the installation if you have questions.

Electrician's responsibilities

Refer to the Rytec System 4
Drive & Control
®
Installation & Owner's Manual for a complete list
of the electrician's responsibilities.
WARNING
Electrical work must
meet all applicable local,
state and national codes.
Failure to wire the door correctly
can cause shock, burns or death
to the people who install, use or
service the door.
Failure to comply also voids the
warranty for the door.
Indicates
best practice.
This is how Rytec Technical
Support does the job.
Requirements – Site Conditions
Installers must have unrestricted access to the door
opening at all times during the installation.
Make sure there is no pedestrian or vehicular traffic
within the installation site for the duration of the
installation.
Requirements – Lifts
WARNING
A forklift is mandatory for the
safe and proper installation of
this door.
Forklift
that meets the
following specifications:
Minimum 4,000-pound lift
capacity
Minimum height ability:
door height + 12"
48" wide fork
Side shift capability
WARNING
Follow all safety instructions
on all lifts and ladders used for
this installation.
Scissor lift
that meets the
following specifications:
Can hold both installers
Minimum height ability:
door height
Alternatively, two ladders
of sufficient height to
safely access the door head
assembly
1

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Summary of Contents for RYTEC Turbo-Slide

  • Page 1: Rytec® Installation Safety Information

    Support does the job. The meaning of signal words Summary Technical content produced by Rytec includes safety information which must be read, understood Requirements – Staffing Requirements – Site Conditions and obeyed to reduce the risk of death, personal injury or equipment damage. This information Installers must have unrestricted access to the door ▪...
  • Page 2: Table Of Contents

    Head assembly hat channel Rytec® installation safety information . . . . . . . . . . . . . 1 k e t s p ro c D ri v e Installation safety .
  • Page 3: How To Uncrate The Door And Inspect The Site

    Make sure all serial numbers match the number on the crate and all visible parts have no shipping damage. if you have any questions during this installation. See previous page for list of Rytec terms for the parts of the door.
  • Page 4 Type 1 = LH drive side Bulb seal Type 5 = RH drive side width = 4-3/4" Tape Please contact us at (888) GO-RYTEC with any questions or comments. For single panel door: You need the width of the on all sides of measure Door We can also be found on the web at www.rytecdoors.com...
  • Page 5 If any of these steps show an irregularity of 1" (one inch) or more, contact Rytec technical support to built or rebuilt find out if bucking/pullout will be required.
  • Page 6 Turbo-Slide Installation Manual ® Check that the floor is level. If necessary, remove existing bucking/pullout, or install new bucking/pullout It is up to the customer and the installer to meet applicable code and engineering requirements, and to provide an appropriate mounting surface for the door. These are the recommendations to follow for door pullout/bucking.
  • Page 7 Turbo-Slide Installation Manual ® Make sure the drive chain is correctly aligned When all checks are complete, remove the front panel on the head assembly crate. Remove all small parts boxes first, so they will be out of the way of the saw.
  • Page 8: How To Install The Bulb Seals

    Turbo-Slide Installation Manual ® How to install the bulb seals Mark the centerline of the door opening and set the mark for the drive side bulb seal. Before you begin: how to set up the bulb seals before installing them...
  • Page 9 Turbo-Slide Installation Manual ® Plumb the seal. Clamp the non-drive side bulb seal into place. The inside face of the seal should be flush with the side of the door opening. Make sure the back of the seal has been fully caulked as shown in Step 5 on the previous page.
  • Page 10 Turbo-Slide Installation Manual ® Plumb the side columns to each other. Position the top seal so it is: Plumb with the side seals on both sides ▪ bulb seal is plumb with the bulb seals on both sides ▪ Measure...
  • Page 11: How To Install The Head Assembly

    Turbo-Slide Installation Manual ® If necessary, shim the top seal. Caulk around the seals. Caulk across the cut sections at the top of the side bulb seals where they overlap the top bulb seal, ▪ so there is a continuous, unbroken surface to the bulb seals.
  • Page 12 Turbo-Slide Installation Manual ® If necessary, move the trolley assemblies and chain release assembly out of the way of the forks. Clamp the head assembly to the forks. On bi-part doors, you may have to move one or both assemblies. There is a chain release assembly for Make sure the clamps ▪...
  • Page 13 Turbo-Slide Installation Manual ® Level the head assembly side to side and front to back. If you moved one or both chain release assembly earlier, align the assembly and set the tab back in the master link to re-engage the assembly.
  • Page 14: How To Install The Door Panel(S)

    Turbo-Slide Installation Manual ® How to install the door panel(s) Shim the bottom of the door panel so that it is level and the bottom is 3/4" above the floor. Before positioning the door panel, or drive-side door panel on bi-part doors, remove the integrated bottom seal so it is not damaged while the panel is being installed.
  • Page 15 Tongue There should also be a 1/4 " compression on the bulb seal. ▪ This is a unique feature of bi-part Turbo-Slide 2-1/4" Measure on both sides of the panel. doors. All other Rytec doors should have door panels that are level.
  • Page 16 Turbo-Slide Installation Manual ® All doors: reinstall the integrated bottom seal In the head assembly, adjust the trailing trolley assembly to drop the trailing edge of the door panel. Remove the cotter pin and clevis pin on the trailing trolley assembly to free up the trolley yoke.
  • Page 17: How To Attach The Door Panel To The Drive Chain

    Turbo-Slide Installation Manual ® How to attach the door panel to the drive chain ✘ Make sure the drive chain is not being pulled down by the assembly ( ). The chain should passe through ✔ straight ( ) and the top of the chain release assembly should be just below the top of the j-rails.
  • Page 18: How To Connect The Manual Chain Release Handle To The Chain Release Assembly

    (drive chain engaged) position. release assembly The Turbo-Slide door includes a manual chain release system to allow the door panels to be opened manually in the event of a power failure or for maintenance. You unspooled the cable that connects the handle to the assembly in the previous steps.
  • Page 19: How To Install The Stay Rollers

    Turbo-Slide Installation Manual ® How to install the stay rollers Anchor the stay roller. at least two anchor points. The stay rollers keep the bottom of the door pressed against the bulb seal when the door is in the closed position.
  • Page 20: How To Install The Photo Eyes

    Turbo-Slide Installation Manual ® How to install the photo eyes Mark the anchor holes for the front set of photo eyes. Photo eyes stop and reverse the door when an obstruction is detected while the door is closing. Brackets should be positioned 12" from the ends of the head assembly so they are clear of the movement ▪...
  • Page 21: (Optional) How To Install The Hood

    Turbo-Slide Installation Manual ® (Optional) how to install the hood Mark the anchor holes for the rear photo eye brackets. Align them horizontally with the brackets for the front set, and 6" lower. It is recommended that the hood be installed...
  • Page 22: How To Install The System 4

    You must use the same gauge wire for the entire length. Gauge is listed in the steps in these instructions. • All spliced field wiring must maintain the voltage and temperature rating supplied by Rytec. • For shielded wiring, the cable used must also be shielded and the shielding must be spliced..
  • Page 23 Turbo-Slide Installation Manual ® How to install the System 4 controller How to install the high-voltage wiring WARNING Open the System 4 controller box and get the controller and ferrite filters. Loosen screws on the control box and open the cover panel.
  • Page 24 Turbo-Slide Installation Manual ® How to install the low-voltage wiring 16 AWG Connect the high-voltage wiring from the motor. Shielding: braided copper mesh and drain wire Low-voltage cables can be run in the same conduit. ▪ They cannot share conduit with high-voltage cables.
  • Page 25 6. Trim excess drain wire. NOTICE Encoder wiring must not be spliced unless you have consulted with Rytec technical support at 800-628-1909. Tu rb o - Sl i d e I ns tal lation Man ua l...
  • Page 26: How To Wire The Heat Traces

    Heat shrink Measure the heat trace so it reaches inside ▪ = Rytec level Press and hold to increase values Parameter name Accesses all parameters or parameter numbers quickly the junction box before you trim it to expose...
  • Page 27 Turbo-Slide Installation Manual ® How to set limits Do This Result Close limit First: set the controller to Parameter mode and access Service level parameters Door panel should be evenly aligned with sec. bulb seal assemblies on left and right and...
  • Page 28 Turbo-Slide Installation Manual ® Do This Result Do This Result How to manually adjust the open or close limit (optional) This procedure is for making small adjustments (up to one inch) to the open or close limits. until closed position is correct Open0Limit0Set Reset limits using parameter P:210 for larger adjustments.
  • Page 29: How To Test The Door And The Detection Features

    This system stops and reverses the door 980= motor to overheat. when a collision is detected, the same as PDN-UI-000052 the reversing edge in other Rytec doors, but LED in base LED in base You can now change the value. While the door cycles,...
  • Page 30: Troubleshooting

    Turbo-Slide Installation Manual ® Next: navigate to parameter P:130 and change the value Finish up Do This Result Do This Result Check the heat Check the caulking where the bulb seals until parameter displays traces: any exposed meet the wall, as well as the joins between heat trace cable the side and top seals.

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