RYTEC Sure-Seal Manual
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RYTEC Sure-Seal Manual

RYTEC Sure-Seal Manual

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R Y T E C
Sure-Seal
™
Installation Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone: 262-677-9046
Fax: 262-677-2058
Rytec Website: www.rytecdoors.com, Rytec On-line store:
www.rytecparts.com
Rytec E mail: helpdesk@rytecdoors.com, Parts E mail:
Parts@rytecdoors.com
[Revision: A (2020-03-01), R1170928-0, ©Rytec Corporation 2010]

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  • Page 1 R Y T E C Sure-Seal ™ Installation Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone: 262-677-9046 Fax: 262-677-2058 Rytec Website: www.rytecdoors.com, Rytec On-line store: www.rytecparts.com Rytec E mail: helpdesk@rytecdoors.com, Parts E mail: Parts@rytecdoors.com [Revision: A (2020-03-01), R1170928-0, ©Rytec Corporation 2010]...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE INTRODUCTION ...……………………………………………………………………1 HOW TO USE MANUAL .................... 1 DOOR SERIAL NUMBER(S) ..................1 INSTALLATION ....................2 MATERIAL, TOOLS, AND EQUIPMENT ..............2 ADDITIONAL REQUIREMENTS ................2 Labor and Site Requirements ..................2 Forklift Requirements ..................... 2 Electrician’s Responsibilities ..................
  • Page 4 TABLE OF CONTENTS PAGE Front ..........................16 Rear ..........................16 Testing Photo Eyes ....................... 17 AIR BLOWER (DOOR OPENING HT ≤ 13 FT) ............17 SIDE COLUMN HEATED BLOWER ............... 18 CLEAR SIDE COLUMN TOP COVERS ..............20 FINAL CHECKS ....................20...

  • Page 5: Introduction

    The information contained in this manual will allow the procedure or operation of the door, but you to install your Rytec Sure-Seal™ door in a not necessarily safety related. manner that will ensure maximum life and trouble-free operation.

  • Page 6: Installation

    Electrician’s Responsibilities MATERIAL, TOOLS, AND EQUIPMENT For complete details on the responsibilities of the electrician, refer to the Rytec System 4 Drive & 1. Threaded rod (¹/₂-in. diameter) and other various Control Installation, Owner’s Manual, & Door Specific wall anchor hardware and material. Concrete Electrical Schematic.

  • Page 7: General Arrangement Of Door Components

    Left and right are determined when viewing and secure door operation. the front side of the door. Concrete, Block, or Brick Walls UNCRATING Concrete Your Rytec door has been crated to allow for minimal Wall Side handling of assemblies during the installation Column process.

  • Page 8: Wood, Block, Brick, Or Insulated Walls

    Rytec representative or the Rytec Technical Support Department at 800-628-1909. NOTE: the breakaway bottom bar assembly is an optional feature of the Sure-Seal, and may not be included in this installation of the door. Check the door to verify.

  • Page 9: Side Columns

    Figure 10 and Figure 11 show two methods that (if required) can be used to ensure level side columns. Figure 11 NOTE: Contact the Rytec Technical Department if the floor is more than 1 in. out of level. SIDE COLUMNS The following procedure details the installation of the Line Level side columns.
  • Page 10 INSTALLATION-SIDE COLUMNS IMPORTANT: It is critical that the side columns are mounted square and plumb with the wall and level across the door opening. Utilizing a 4-foot level and carpenter’s square to check this will help ensure the columns are correctly set.

  • Page 11: Brush Seal

    INSTALLATION-BRUSH SEAL HEAD ASSEMBLY Side Columns Must 2. Remove the head assembly from the crate. Using Be Plumb On Both a fork lift, guide the forks into the slots in the front Side and Front of the head assembly making sure that the forks are below the panel and idler drum.
  • Page 12 INSTALLATION-HEAD ASSEMBLY Grommet Holes for Optional Pathwatch LED securing and Photo eye wires in wires, etc. Grommet Figure 20 Figure 17 6. Fasten the head to the level and plumb side column that’s locked in place with the specified fasteners. DO NOT completely tighten the Straps fasteners.

  • Page 13: Anchor Plates

    (Wall Edge) NOTE: the wireless antenna is an optional feature of the Right side shown Sure-Seal, and may not be included in this installation of the door. Check the crate to verify. Figure 22 IMPORTANT: The antenna is a fragile and highly ANCHOR PLATES sensitive instrument.

  • Page 14: Encoder

    INSTALLATION-ENCODER ENCODER 3. Locate and identify the insert nuts for mounting the antenna bracket assembly. They are on the 1. Install the Feig encoder hub shaft end to the end lower inside of the front spreader on the drive of the encoder coupling shaft and tighten set side.

  • Page 15: Door Sealing

    Foam insulation is built into the side column. The insulation is a technical and important item in the Once the door has been assembled, see the Rytec proper operation of the Sure-Seal door. From the System 4 Drive & Control Installation, Door’s Electrical moment the door is uncrated until the door is Schematic, &...

  • Page 16: Door Open & Close Limit Positions

    INSTALLATION-DOOR OPEN & CLOSE LIMIT POSITIONS DOOR OPEN & CLOSE LIMIT POSITIONS REVERSING EDGE SWITCH INSPECTION See the Rytec System 4 Drive & Control Installation & AND ADJUSTMENT Owner’s Manual for the proper procedure for setting the open and close door limits. The close- and open- NOTE: the reversing edge is an optional feature of the limit door positions are detailed below.

  • Page 17: Reversing Edge Switch Sensitivity Adjustment

    NOTE: The resetting bottom bar is an optional feature of The disconnect must be in the OFF position the Sure-Seal, and may not be included in this and properly locked and tagged before installation of the door. Check the door to verify.

  • Page 18: Pathwatch Led™ Warning Lights

    Door Panel Has Been Raised & Is Shown in NOTE: The Pathwach LED™is an optional feature Door Reset Position of the Sure-Seal, and may not be included in this installation of the door. Check the door to verify. Bottom Bar...

  • Page 19: Rear

    (See Figure 38) LED Cables 4. Connect cable to junction box per schematic. Photo Eye Pathwatch LED & Cables Photo Eye Cables Figure 38 Figure 37 Patchwatch LED™ is owned by Rytec High Performance Doors.

  • Page 20: Photo Eyes

    INSTALLATION-PHOTO EYES PHOTO EYES NOTE: The photo eyes are an optional feature of the Sure-Seal, and may not be included in this installation of the door. Check the door to verify. Receiver The photo eyes are provided as a safety feature. If...

  • Page 21: Testing Photo Eyes

    INSTALLATION-AIR BLOWER (DOOR OPENING HT ≤ 13 FT) 2. Install the blower mounting brackets to the head Testing Photo Eyes assembly with (4) 3/8-16 x 1.25 long Hex Flanged With the power on, the green light on the transmitter Socket Screws and 3/8 Flat Washers. Both indicates the photo eye module is powered up.

  • Page 22: Side Column Heated Blower

    SIDE COLUMN HEATED BLOWER NOTE: the heated blowers are an optional feature of the Sure-Seal, and may not be included in this installation of the door. Check the crate to verify. The Side Column Heated Blowers are to be installed in the bottom of each side column.
  • Page 23 If the fan is not turning, rotate the fan on the shaft and the fan should begin to turn. If not, check for proper voltage to the fan and contact Rytec Technical Support for assistance at 1-800-628-1909. After 30 minutes the surface of the heater housing should be warm to the touch and frost should begin to dissipate.

  • Page 24: Clear Side Column Top Covers

    ADJUSTMENT” on page 12. (PH<192) Timers: Automatic timers must be set to ensure that the door closes properly, as described in the Rytec RH Side Column Assembly Top Cover Installation System 4 Drive & Control Installation & Owner’s Figure 51 Manual.
  • Page 25 NOTES...

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