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goBILDA 3209-0013-0101 Assembly Instructions Manual

144mm wheels, 25lb payload, 3.8mph

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Assembly Instructions for
Overlander-4 Chassis Kit (Ø144mm Wheels, 25lb Payload, 3.8mph)
SKU: 3209-0013-0001
Page 1 of 17
goBILDA.com

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Summary of Contents for goBILDA 3209-0013-0101

  • Page 1 Assembly Instructions for Overlander-4 Chassis Kit (Ø144mm Wheels, 25lb Payload, 3.8mph) SKU: 3209-0013-0001 Page 1 of 17 goBILDA.com...
  • Page 2: Kit Contents

    Bottom Plate SKU: 1131-0160-0018 Door Handle QTY: 1 SKU: 1131-0160-0074 QTY: 1 Wire Plate SKU: 1131-0132-0005 QTY: 2 Twist-Lock Bottom SKU: 1131-0160-0020 QTY: 2 Front Plate SKU: 1131-0160-0016 QTY: 2 Twist-Lock Top SKU: 1131-0160-0019 QTY: 2 Page 2 of 17 goBILDA.com...
  • Page 3 7mm Nut Driver QTY: 2 (1 Pack) SKU: 4206-0070-0001 QTY: 1 3mm Ball-End Hex-Plus L-Key SKU: 5027104001 QTY: 1 2.5mm Ball-End Hex-Plus L-Key #2 Phillips Head Screwdriver SKU: 5027103001 SKU: 4208-0001-0002 QTY: 1 QTY: 1 Page 3 of 17 goBILDA.com...
  • Page 4 SKU: 3120-0150-0105 QTY: 5 (1 Pack) Auxiliary Switch Y-Harness SKU: 3103-0004-0002 SKU: 3805-4002-0150 QTY: 1 QTY: 1 20V Battery Charger Motor Controller SKU: 3101-1020-0001 SKU: 3105-0101-0020 QTY: 1 QTY: 2 20V Battery SKU: 3100-1020-0001 QTY: 1 Page 4 of 17 goBILDA.com...
  • Page 5: Wiring Diagram

    Saturn Planetary Saturn Planetary Saturn Planetary Saturn Planetary Gear Motor #2 Gear Motor #2 Gear Motor #1 Gear Motor #1 Auxiliary Switch Auxiliary Switch 20V Smart Dock 20V Smart Dock Page <n> of <N> Page 5 of 17 goBILDA.com goBILDA.com...
  • Page 6 Make sure the 20V Smart Dock is off. 20V Smart Dock 16mm Thread-Forming Screw STEP 3: Slide one 8mm ID Bearing and one 88mm 8mm REX™ Shaft into the Inside Plate as shown. 8mm ID Bearing 88mm 8mm REX™ Shaft Page 6 of 17 goBILDA.com...
  • Page 7 Motor Controller #1 STEP 7: Receiver Wire Attach one Motor Controller using four 16mm Thread-Forming Screws as shown. Route the Receiver Wire through the Inside Plate and plug it into Port #1 on the Element Receiver. Page 7 of 17 goBILDA.com...
  • Page 8 “prongs” of the Inside Plate fit snugly in the hole 88mm 8mm REX™ Shaft of the Front Plate, then install one Truss-Head Screw as shown in FIGURE 11-A. 8mm ID Bearing Front Plate FIGURE 11-A Textured Side Truss-Head Screw Truss-Head Screw Page 8 of 17 goBILDA.com...
  • Page 9 Textured Side Truss-Head Screw STEP 14: Slide on two 8mm REX™ Bore Sprockets and one Chain Loop as shown. Leave the set-screws on the 8mm REX™ Bore Sprockets loose. Chain Loop 8mm REX™ Bore Sprocket Page 9 of 17 goBILDA.com...
  • Page 10 REX™ Hyper Hubs as shown. Ensure that both shafts and supporting components are all pulled tightly together before tightenning the 8mm REX™ Hyper Hubs. 12mm Spacer 8mm REX™ Hyper Hub 8mm Spacer 8mm ID Bearing Page 10 of 17 goBILDA.com...
  • Page 11 8mm REX™ Bore Sprockets loose. 8mm REX™ Bore Sprocket Chain Loop STEP 19: Use four Truss-Head Screws to attach one Wire Plate and one Left Plate as shown. Left Plate Textured Side Truss-Head Screw Wire Plate Page 11 of 17 goBILDA.com...
  • Page 12 Pull the 8mm REX™ Bore Sprockets from STEP 14 tightly against the adjacent 8mm ID Bearings and tighten their set-screws. STEP 22: Insert two Chain Sliders into one Bottom Plate as shown. Chain Slider Bottom Plate Untextured Side Page 12 of 17 goBILDA.com...
  • Page 13 Attach the subassembly from STEP 22 to the subassembly from STEP 21 using twenty Truss-Head Screws as shown. Truss-Head Screw STEP 24: Attach two Motor Straps using four Truss-Head Motor Strap Screws as shown. Untextured Side Textured Side Truss-Head Screw Page 13 of 17 goBILDA.com...
  • Page 14 Route the wire from Saturn Planetary Gear Motor #2 through the Inside Plate and into the wires from Motor Controller #2 as shown. Motor Controller #2 Inside Plate Motor Controller #1 Saturn Planetary Gear Motor #2 Saturn Planetary Gear Motor #1 Motor Strap Page 14 of 17 goBILDA.com...
  • Page 15 STEP 30: Attach two Twist-Lock Bottoms and two Twist-Lock Tops with two 25mm Socket Head Screws and two Locknuts as shown. 25mm Socket Head Screw Textured Side Twist-Lock Top Textured Side Untextured Side Twist-Lock Bottom Locknut Page 15 of 17 goBILDA.com...
  • Page 16 STEP 30 as shown. Auxiliary Switch STEP 32: Use sixteen 14mm Socket Head Screws to attach four Steel Pattern Spacers and four Wasteland Wheels as shown. Wasteland Wheel Steel Pattern Spacer 14mm Thread-Locking Screw Page 16 of 17 goBILDA.com...
  • Page 17 The orange LED on the receiver will stop blinking and turn on solid when paired. Congratulations! Your Overlander Chassis Kit is now assembled! Whether it's exploration, customization, or project ideas no one else has dreamed of before, your new chassis is ready for it all! Page 17 of 17 goBILDA.com...

This manual is also suitable for:

Overlander-4 chassis kit