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Step 1 Set an 8mm REX Bearing into a Drop-Center Plate, with the bearing flange on the flat side of the plate. Using (4) 10mm Screws and (4) Locknuts, bolt a Drop Center Plate Drop-Center Plate to the center hole of a 17 Hole U-Channel.
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80mm REX Shaft Step 3a Slide an 8mm REX Shaft through the bearing in the Drop-Center Plate. Slide it partially into the channel and install a 30T gear on the shaft. Leave the set-screws loose. Install a 30T gear on each motor shaft, making sure the gear teeth mesh with the central gear.
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10mm Screw Step 4 Using (4) 10mm Screws, 43mm Standoff install a 43mm Standoff in the corner hole of each end of the 17 hole U-Channel. Step 5 Using (2) 8mm Screws, bolt a Dual Block Mount to the U-Channel. Take note of the orientation below.
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30mm Button Head Screw Omni Wheel Hub-Shaft Step 6 Install two Omni Wheels onto a Hub-Shaft using (4) Omni Wheel 30mm Button Head Screws and (4) Locknuts. Locknut Make sure to clock the wheels so that the rollers are offset from each other and together create a smooth outer diameter.
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Step 8 Rhino Wheel Using (4) 12mm Screws and (4) Washers, bolt a Rhino Wheel to a Hub-Shaft. Hub-Shaft 12mm Screw Washer Step 9 Slide an 8mm ID bearing onto the Hub-Shaft of the assembly you made in Step 8. Slide the Hub-Shaft partway into the hole shown in the 17 Hole U-Channel, and install a Timing Belt Pulley onto the shaft.
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Step 11 Install a Rhino Wheel onto the Sonic Hub using (4) 16mm Screws and (4) Washers. Rhino Wheel Washer 16mm Screw Step 12 Slide a Timing Belt Idler over a 43mm Standoff. This creates a tensioner that can be used to take up the slack in the belt.
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Step 13 Follow Steps 1 through 12 to create a duplicate, but mirrored assembly. This will create the other half of the chassis. Step 14 Use (4) 10mm Screws to bolt a 11 Hole U-Channel to the Quad Block Mount you installed in Step 5.
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Step 15 Use (4) 10mm Screws to bolt the 11 Hole U-Channel to the Quad Block installed on the other side of the chassis, to bolt your chassis together. Use (2) 10mm Screws to bolt the 11 Hole Low-Side U-Channel to the Dual Block. 10mm Screw 10mm Screw Congratulations! Your chassis is fully assembled.
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