Siemens SIMATIC Box PC 627B Operating Instructions Manual
Siemens SIMATIC Box PC 627B Operating Instructions Manual

Siemens SIMATIC Box PC 627B Operating Instructions Manual

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SIMATIC Industrial PC SIMATIC Box PC 627B
SIMATIC
Industrial PC
SIMATIC Box PC 627B
Operating Instructions
06/2008
A5E00927393-02
______________
Introduction
______________
Safety information
______________
Description
______________
Application planning
______________
Mounting
______________
Connecting
______________
Commissioning
______________
Integration
______________
Functions
Expansions and
______________
programming
______________
Maintenance and service
Alarm, error, and system
______________
messages
______________
Troubleshooting/FAQs
______________
Specifications
______________
Dimensional drawings
______________
Detailed descriptions
______________
Appendix
______________
ESD directives
List of
______________
Abbreviations/Acronyms
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
B
C

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Summary of Contents for Siemens SIMATIC Box PC 627B

  • Page 1 ______________ Introduction SIMATIC Industrial PC SIMATIC Box PC 627B ______________ Safety information ______________ Description SIMATIC ______________ Application planning Industrial PC ______________ SIMATIC Box PC 627B Mounting ______________ Connecting Operating Instructions ______________ Commissioning ______________ Integration ______________ Functions Expansions and ______________ programming...
  • Page 2: Safety Guidelines

    Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 3: Table Of Contents

    Connecting .............................. 39 Connecting peripherals ........................39 Connecting the 120 V / 230 V Ac power supply ................40 Connecting the (24 V) DC power supply ..................42 Connecting equipotential bonding....................43 Connecting Ethernet strain relief....................44 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 4 Removing / installing an optical drive..................75 10.4.4 Installing / removing hard disks....................76 10.5 Installing/removing an on-board Compact Flash card ..............77 10.6 Installing/removing an additional Compact Flash card ............... 81 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 5 Boot error messages........................123 12.2 BIOS beep codes........................125 Troubleshooting/FAQs........................... 127 13.1 General problems ........................127 13.2 Problems when Using Modules of Third-party Manufacturers...........128 13.3 Display a temperature fault by means of the SOM application..........129 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 6 Communication processor CP 1616 onboard ................207 16.5.1 Introduction ..........................207 16.5.1.1 Network connections......................... 207 16.5.1.2 Typical Communication Partners ....................208 16.5.2 Firmware loader ........................210 16.5.2.1 Loading firmware........................211 16.5.3 Further actions in STEP 7/NCM PC..................212 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 7 Table of contents Appendix..............................213 Guidelines and declarations.......................213 Certificates and approvals ......................215 Service and support ........................217 ESD directives ............................219 ESD directives..........................219 List of Abbreviations/Acronyms......................221 Abbreviations ..........................221 Glossary ..............................227 Index..............................237 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 8 Table of contents SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 9: Introduction

    Scope of validity of this document This documentation applies for all variations of the SIMATIC Box PC 627B and describes the delivery status as of June 2008.
  • Page 10: Guideline To The Operating Instructions

    Structure, function and features of vital components, distribution of system resources and use of the BIOS Setup routine Appendix Guidelines and certifications, service and support, notes on retrofitting ESD directives General ESD directives. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 11: Safety Information

    Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed. CAUTION If you install or exchange system expansions and damage your device, the warranty becomes void. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 12 ● Always pull the mains connector and disconnect the battery before you install or remove modules which are sensitive to ESD. ● Handle modules fitted with ESDs by their edges only. ● Do not touch any wiring posts or conductors on modules containing ESDs. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 13: Description

    Description Overview The SIMATIC Box PC 627B is especially suited for industrial PC applications and delivers high processor performance in compact space: ● Compact design ● Expandable (2 slots for expansion modules) ● Scalability ● High performance ● High degree of ruggedness...
  • Page 14: Areas Of Application

    ● Data logging and processing, for example, production data logging, distributed process control The SIMATIC Box PC 627B has CE certification for use in the industrial sector as well as in residential and commercial areas, and small businesses. In addition to industrial applications, it can also be used in building services automation or in facilities open to the public.
  • Page 15: Function

    – Hard disk status – Automatic logging of all messages to a log file – Options for central monitoring of networked SIMATIC PCs ● RAID1 for automatic data mirroring on two hard disk volumes SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 16: Features

    Hard disk drives 1 x 3.5" hard disk or • • 2 x 2.5" hard disk or RAID1 system Capacity see order forms DVD drive DVD burner Flash drive Slot for Compact Flash card SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 17 2 MB battery-buffered SRAM Contact Customer Support for information about addressing the LEDs or the SRAM under a Windows operating system. Optional accessories Book mounting bracket For space optimizing installation in switch cabinet SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 18 Windows 2000 Professional SP4 MUI* – Windows XP Professional SP2 MUI* – Windows XP embedded SP2 English on Compact Flash – Windows Vista Ultimate *MUI: Multi Language User Interface; 5 languages (English, German, French, Spanish, Italian) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 19: Windows Xp Embedded

    Media Player 9.0 Available Windows Media Player Tour Not available DirectX V9.0c Accessories Available Help files for all components Not available Games Not available Number of fonts Windows XP Tour Not available SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 20: Design

    Rear view Status display: Two part 7 segment display and two LEDs for POST code (optional) Steel cover plate for the operator panel interfaces Rating label with serial number Device fan Battery compartment SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 21 (please use the supplied battery mount without cover for WinAC module) Input data of the power supply Drive bay module for hard disks and DVD burner Bottom Connection for equipotential bonding SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 22: Operator Controls

    WARNING The On/Off switch does not disconnect the device from the supply system. NOTICE Close the operating system before shutting down the device with the on/off switch, otherwise data may be lost. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 23: Connection Elements

    CP 1616 onboard interface, three RJ45 sockets (optional product models) The interfaces available on the device can be uniquely identified based on their numbering. This numbering may deviate, however, from the numbering performed by the operating system. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 24: Ac Power Supply

    AC power supply Position of the IEC power connector Description IEC power connector to AC power supply of the device. The maximum permitted power range is 100 V AC to 240 V AC. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 25: Dc Power Supply

    Description 3.7 Design DC power supply Position of the DC power connector Description Plug connector for DC power supply of the device + (24 V DC) - (ground) PE (ground terminal) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 26: Status Displays

    The two "virtual" CP 1616 LEDs can only be seen in the SIMATIC software and can be scanned via SNMP. PROFINET Virtual LEDs CP is active STOP CP is in the stop state Flashes There are no "slow flashing" or "fast flashing" states. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 27: Status Display

    LED H1 LED H2 Power On Orange Orange (= status display test) BIOS self-test xxh (see BIOS post code) BIOS self-test completed Operating system running or controlled by application Operating system shutting down SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 28 Description 3.7 Design SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 29: Application Planning

    ● Check the delivery unit for any visible transport damage. ● Verify that the shipment contains the complete unit and your separately ordered accessories. Please inform your local dealer of any disagreements or transport damage. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 30: Device Identification Data

    The Product Key is always required to reinstall the operating system. COA label Serial number: S VP ... Order No. 6ES ... Microsoft Windows Product Key Ethernet address 1 Ethernet address 2 CP 1616 onboard layer 2 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 31: Ambient And Environmental Conditions

    ● The connected or built-in peripherals should not introduce negative field voltage in excess of 0.5 V into the device. WARNING Failure to adhere to these conditions when mounting the system voids the approvals based on UL 60950-1, UL 508 and EN 60950-1! SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 32: Permitted Mounting Positions

    4.5 Permitted mounting positions Permitted mounting positions PC mounting positions according to UL60950-1/UL508/EN60950-1/CSA22.2 No. 60950-1 An inclination of ± 20° is permitted for all approved mounting positions. Position 1 (preferred) Position 2 Position 3 (desktop) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 33 Mounting positions 4 and 5 are also permitted for the Information Technology Equipment area when the device is mounted in an enclosure that fulfills the requirements stipulated by sections 4.6 and 4.7.3 of IEC/UL/EN/DIN EN 60950-1. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 34 Application planning 4.5 Permitted mounting positions SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 35: Mounting

    The correct use of the device has to be verified with a function test on the system. This test can detect programming, configuration and wiring errors. The test results have to be documented and if necessary inserted into the relevant inputs. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 36: Installation Of The Device With Mounting Brackets

    WARNING Ensure that the wall is capable of carrying at least four times the total weight of the device (including the brackets and expansion modules). The total weight is approx. 7 kg. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 37: Installation Of The Device With The Vertical Mounting Kit

    With the available optional vertical mounting kit you have the possibility to implement a place saving installation. Mounting the vertical mounting plate onto the device Remove the equipotential bonding screw (1) from the device and attach it with the vertical mounting plate (2). SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 38 5.3 Installation of the device with the vertical mounting kit Attach the vertical mounting plate with four M4 screws and three M3 screws to the device Note Following instructions in the "Permitted mounting positions" section. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 39: Connecting

    • The computer must be switched off and the power cable should be plugged in. • During the measurement, all cables from the plant to the computer should be connected. • All other components in the plant must be active. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 40: Connecting The 120 V / 230 V Ac Power Supply

    UPS characteristics are described and classified in the standards EN 50091-3 and IEC 62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification "VFI-SS-.." or "VI-SS-..". SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 41 Connect the IEC connector Connecting the power cord to the power socket Fasten the cable with the supplied power plug latch, if necessary. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 42: Connecting The (24 V) Dc Power Supply

    24 V power supply. Switch off the 24 V DC power source. Insert the DC power plug. (1) 24 V DC (2) ground (3) protective conductor SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 43: Connecting Equipotential Bonding

    Connect the equipotential bonding terminal on the device (large surface, large-area contact) to the central grounding busbar of the cabinet in which the device is installed. The minimum cross-section is 5 mm SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 44: Connecting Ethernet Strain Relief

    Steps for connecting the Ethernet strain relief Fasten the Ethernet strain relief (2) to the device enclosure with two oval-head screws (M4 thread). Connect network cable and attach to the strain relief using cable ties (1) / (3) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 45: Commissioning

    Authentication", in the "Product Key" line. NOTICE The PC may not be switched off when you run setup. Do not change the default BIOS settings, otherwise the operating system setup may become corrupted. 4. Automatic restart SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 46: Windows Xp, Vista Security Center

    Close the operating system before shutting down the device with the on/off switch, otherwise data may be lost. Set the ON / Off switch to 0 position (off.) Disconnect the mains connector to isolate the device from mains. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 47: Notes On Operation

    To be on the safe side, data should be verified after every burning session. When backing up an image, the data should be restored to the hard disk and the system should be rebooted from the hard disk. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 48: 2Hdd System (Optional)

    "+" key to move it up in the boot order. NOTICE The drive letters for the partitions on both drives are assigned by the operating system used. You can change these in the Control Panel as required. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 49: Raid1 System (Optional)

    RAID1(Mirror) 149.1GB Normal Physical Disks: Port Drive Model Serial # Size Type/Status(Vol ID) ST3160815AS 5RA01YJT 149.1GB Member Disk(0) ST3160815AS 5RA01YHY 149.1GB Member Disk(0) Press <CTRL-I> to enter Configuration Utility... Figure 7-1 Example SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 50 The redundant system state RAID 1 is reached again only after synchronization is completed. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 51 System load may briefly increase due to synchronization when a hard disk has failed, depending on processor load and current hard disk activity. In extreme cases, input from the keyboard and touch screen may be delayed for a brief period. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 52: Compact Flash Card (Optional)

    7.5.4 Compact Flash card (optional) NOTICE We highly recommend that use use approved SIMATIC Compact Flash cards. Siemens disclaims any liability for impairment of functions caused by the use of third-party cards. Setup A Compact Flash card can be used on-board and in an extra mount. This mount replaces the otherwise usual hard disk mount and uses the same connector as the optical drive.
  • Page 53 A operating system must be installed before you can boot from the Flash drive. You can read about the procedure required for installation of an operating system in the section "Installing an operating system". SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 54 Commissioning 7.5 Notes on operation SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 55: Integration

    100 Mbit Ethernet interface with a MAC address when you use this driver. The three RJ45 sockets are connected with each other via switch. The driver and documentation are available on the supplied Documentation and Drivers CD. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 56 You will find information on this on the SIMATIC NET Manual Collection CD. This software package and the documentation are not part of the product package. Additional information For further information, refer to the catalog and to the online ordering system of Siemens A&D. http://www.mall.automation.siemens.com...
  • Page 57: Profinet

    SIMATIC NET Industrial Communication programming interface. with PG/PC: Volume 2 - Interfaces S7 CPs for Industrial Ethernet This provides the following support: - For commissioning S7 stations Configuring and Commissioning - For establishing effective communication SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 58: Further Information

    Read this guide if you want to install the NDIS device Device Driver CP16xx.sys driver, CP16xx.sys. Further information You can find the information on specific products in the Internet at the address: http://www.siemens.de/simatic-net SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 59: Functions

    The temperature error is retained in memory until temperatures have fallen below the thresholds and are reset by one of the following measures: ● Error acknowledgement in the SOM program (manually by means of the broom icon) ● Restart of the device SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 60: Watchdog (Wd)

    The temperature error is retained until the cause of the fan failure has been rectified and the error is reset in one of the following ways: ● Acknowledgement of the error message by means of the SOM program ● Restart of the device SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 61: Safecard On Motherboard (Som)

    The description of the SOM software and the drivers for Windows are available on the "Documentation and Drivers" DVD under "Drivers & Updates\<device>\...". From the CD, run "Install.bat" and follow the instructions on your screen. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 62: Status Display

    Applications can trigger the two LEDs if required. Note You can find the documentation for the SIMATIC LED status monitor on the "Documentation & Drivers" DVD under Documentation > SIMATIC Box PC 627B. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 63: Sram Buffer Memory

    A corresponding function is implemented there for using the CMOS-RAM under WinAC RTX. NOTICE If replacement of the battery takes longer than 30 seconds, the data saved in the CMOS RAM and in the buffered SRAM is lost. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 64: Battery Monitoring

    The information can be read from an I/O register and evaluated. When the first warning level is reached, the remaining service life of the battery for buffering CMOS data and buffered SRAM is at least 1 month. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 65: Expansions And Programming

    All technical data and approvals apply only to expansion units which are released by SIEMENS. Siemens disclaims any liability for impairment of functions caused by the use of third-party devices or components. Observe the installation instructions for the components. UL approval of the device only applies when the UL-approved components are used according to their "Conditions of...
  • Page 66 Expansions and programming 10.1 Opening the Device Open the device up Steps for opening the device Loosen the screws (1). Swing the cover up and remove SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 67: Memory Expansion

    Always take appropriate precautionary measures when handling these components. Refer to the ESD directives on handling electrostatic sensitive components. NOTICE We highly recommend using memory modules approved by Siemens. Siemens disclaims any liability for impairment of functions caused by the use of third-party memory modules. SIMATIC Box PC 627B...
  • Page 68: Installing A Memory Module

    Note where the (polarized) cutout is on the pin side of the RAM chip before inserting it. Insert the module downwards, applying slight pressure and press it until the locking snaps into place. Close the device. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 69: Removing A Memory Module

    Close the device. Display of the current memory configuration A new memory module is automatically detected. The allocation of the "base memory and extended memory" is automatically displayed when you switch on the device. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 70: Installing Pci / Pci Express Cards

    Observe the guide rail (6) with long PCI modules. Mount the module bracket and insert the slider (3). Screw down the steel slot cover (5) for the expansion module. Close the device. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 71 The two slots for the PCI cards each have an exclusive interrupt. Information on the assignment of PCI IRQs to the PCI slots is available in the "Advanced menu" or "Bus board" section. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 72: Installing Drives

    Item Description DVD burner drive bay mount Slot for DVD burner drive A 3.5" hard disk drive Item Description Hard disk drive bay for one 3.5" drive Slot for one 3.5" drive SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 73 Expansions and programming 10.4 Installing drives Two 2.5" hard disks Item Description Hard disk drive bay for 2.5" hard disks Two slots for 2.5" hard disks SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 74: Installing/Removing A Drive Bay Module

    Removing a drive bay module for hard disks and optical drives Steps for removing the drive bay Loosen the four screws (1). Lift out the drive bay module for hard disks and the optical drive. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 75: Removing / Installing An Optical Drive

    Loosen the screws (1) on the DVD burner drive bay. Loosen the screws (2) on the drive. Loosen the screws (3) of the adapter board. Disconnect the adapter board. Lift the drive out. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 76: Installing / Removing Hard Disks

    Disconnect the power supply and the data cable from the drive. Loosen the screws (1) on the drive. Remove the hard disk drive from the bay. Note Note that special screws with inch threads (6-32 x 3/16'' St G3E) are used! SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 77: Installing/Removing An On-Board Compact Flash Card

    10.5 Installing/removing an on-board Compact Flash card NOTICE We highly recommend that use use approved SIMATIC Compact Flash cards. Siemens disclaims any liability for impairment of functions caused by the use of third-party cards. Memory expansion options The device features a slot for Compact Flash cards types I / II.
  • Page 78 10.5 Installing/removing an on-board Compact Flash card Opening the board slot How to install a Compact Flash card Remove the screws. Slide the cover plate of the module slot towards the DVI connection and lift it out. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 79: Installing The Compact Flash Card

    PC. CAUTION If the Compact Flash card meets resistance, flip it over. Never insert the Compact Flash card with force. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 80: Removing The Compact Flash Card

    How to remove a Compact Flash card Open the board slot. Press the eject button, for example with the cover of the module slot, and remove the Compact Flash card. Open the module slot. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 81: Installing/Removing An Additional Compact Flash Card

    10.6 Installing/removing an additional Compact Flash card NOTICE We highly recommend that use use approved SIMATIC Compact Flash cards. Siemens disclaims any liability for impairment of functions caused by the use of third-party cards. Preparation Disconnect the device from the mains.
  • Page 82 Insert the connector on the pin connector of the adapter. Insert the Compact Flash card in the adapter with the connector facing in until it locks into place. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 83 Expansions and programming 10.6 Installing/removing an additional Compact Flash card How to install the Compact Flash card in the Compact Flash adapter Close the Compact Flash latch. Mount the hard disk cover. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 84 Expansions and programming 10.6 Installing/removing an additional Compact Flash card SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 85: Maintenance And Service

    Disclaimer of liability All technical data and approvals apply only to expansion units which are released by SIEMENS. Siemens disclaims any liability for impairment of functions caused by the use of third-party devices or components. Tools You can perform all installation tasks on the device using Torx T6, T10, and T15 screwdrivers and a Philips screwdriver.
  • Page 86: Preventive Maintenance

    100°C, dispose of correctly, and protect against direct sunlight, dampness and dew. Disposal CAUTION Batteries must be disposed of in accordance with local regulations. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 87: Replacing The Battery

    You can also replace the battery while the device is running; do not touch anything with the device in this case. We recommend switching off the device beforehand. Replacing the battery Follow the steps outlined below: Steps for replacing the battery Open the battery compartment. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 88 Reconfiguring the BIOS setup If the battery replacement took longer than 30 seconds, the configuration data of the device have been deleted and you need to reconfigure these in the BIOS Setup. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 89: Removing/Installing The Power Supply

    How to remove the power supply module Remove the drive bay module for the hard disk and DVD burner. Loosen the screws (1) and remove the power supply cover. Remove the screws (1) (Torx T10). SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 90 Maintenance and service 11.1 Removing and installing hardware components How to remove the power supply module Detach the power plug (1) from the power supply module. Lift out the power supply module. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 91: Installing / Removing The Bus Board

    Loosen the screws (1) and remove the power supply cover. Remove the power supply. Remove the screws (1) on the bus board. Loosen the screws (1) on the enclosure. Pull the bus board from the motherboard. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 92: Installing / Removing The Motherboard

    Remove the power supply. Disconnect all cables from the motherboard, noting down their positions while doing so. Remove the screws (1) (6 pieces) and then the screws (2) (4 pieces). Remove the processor heat sink. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 93 Maintenance and service 11.1 Removing and installing hardware components How to remove the motherboard Remove the hexagon bolts (6 pieces) from the ports. Remove the motherboard. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 94: Installing / Removing The Equipment Fan

    2. Open the device. Removing the fan How to remove the fan Pull the fan plug from the motherboard. Loosen the four two plastic rivets on the enclosure. Take the fan out of the enclosure. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 95: Installing The Fan

    NOTICE Always install a fan of the same type! Fan mounting position The figure shows the correct fan mounting position. Pay attention to the direction of the arrow on the fan enclosure! SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 96: Installing / Removing The Power Supply Fan

    3. Remove the power supply. Removing the fan How to remove the fan Pull out the fan connector. Loosen the four screws on the enclosure. Take the fan out of the enclosure. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 97 Always install a fan of the same type! Fan mounting position The diagram shows the correct mounting position of the fan (1). Pay attention to the direction of the arrow on the fan enclosure! SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 98: Installing / Removing The Processor

    3. Remove the drive bay module. 4. Remove the power supply cover. Removing the processor How to remove the processor Remove the four screws from the processor heat sink and remove the heat sink. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 99 Maintenance and service 11.1 Removing and installing hardware components How to remove the processor Loosen the processor latch. Remove the processor. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 100: Installing The Processor

    To do so, insert the screws diagonally and tighten them evenly, working diagonally in order to avoid tilting of the fan unit.. Tighten the screws down to the mechanical stop. Required tools You need a Torx 10 screw driver for removing the processor. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 101: Reinstalling The Operating System

    When you select the "Restore entire hard disk" option, ALL the data, user settings and authorizations or license keys will be lost on the Compact Flash card. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 102 For information on the functions, refer to the README.TXT file on the Restore CD. Note The "Legacy USB Support" option has to be set to "Enabled" in the Advanced menu of the BIOS so that the device can address a USB CD-ROM drive. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 103: Windows Xp Professional / Windows 2000 Professional

    When you select the "Restore entire hard disk" option, ALL the data, user settings and authorizations or license keys will be lost on the hard disk. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 104 "Start > Control Panel > Regional and Language Options" "Languages" tab, "Language used in menus and dialogs" field. For the "Regional and Language Options" set the default as "non-Unicode programs" under "Advanced" in addition to the language for menus and dialogs. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 105: Setting Up The Operating System Via The Recovery Cd

    <ESC> key. The "Boot Menu" is displayed when initialization is completed. 2. Follow the on-screen instructions until the "Siemens SIMATIC Recovery" window opens. Partition setup Set up the hard disk partitions after having installed a new hard disk, or to repair faulty partitions, or to change the partitioning.
  • Page 106 1. Boot from the Recovery CD and then follow the on-screen instructions until the "Recovery Functions" window is displayed. 2. Start the "DiskPart" tool in the "Siemens SIMATIC Recovery" window. Enter the following commands in the displayed command interface: list disk Displays all available hard disks.
  • Page 107: Installation Of The Operating System

    6. The preparation of the Windows installation is displayed. 7. When this is completed, close the command prompt with the "exit" command. 8. Close the "Siemens SIMATIC Recovery" window by clicking the "Finish" button. 9. Setup automatically restarts the system and completes the installation of Windows.
  • Page 108 "Language settings for the system" field and the "Input language" field in the "Input Locales" tab. In addition to the menu and dialog language settings, you also need to set the default language for the region by selecting "Set default..." from the "Regional Options" dialog box. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 109: Recovery Of Windows Vista

    In the next dialog box, you can set up the hard disk according to your requirements and add controllers that are not yet known to the system. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 110 The first partition should be at least 25 GB. The operating system must be installed on this partition. You can use the rest of the hard disk as a data partition. Both partitions must be installed as the NTFS file system. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 111 You will find the necessary files on the recovery DVD in the "Languagepacks" folder. Start > Control Panel > Clock, Language, and Region > Change display language > Regional and Language options > Keyboards and Languages Additional languages can be integrated through Windows Update. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 112: Partitioning Data Media

    In order to revert to the original factory state partitions, we recommend using the software tool "SIMATIC PC/PG Image Creator". Detailed information about using this tool is available in the manufacturer documentation. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 113: Install Drivers And Software

    When drivers are being installed under Windows XP Embedded, you may see a message that the Windows XP Installation CD or SP2 CD is required. In this case, insert the Restore DVD. The required files are in the \Drivers_XPE folder. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 114: Raid1 System Setup

    Physical Disks: Port Drive Model Serial # Size Type/Status(Vol ID) ST3160815AS 5RA01YJT 149.1GB Member Disk(0) ST3160815AS 5RA01YHY 149.1GB Member Disk(0) <CTRL-I> to enter Configuration Utility... Press Figure 11-1 RAID ROM option (example) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 115: Replacing A Defective Drive In The Raid System

    "Operating system not found" will be displayed. NOTICE The new HDD can be integrated into the RAID system at operating system level by means of the RAID software. Synchronization may take several hours, depending on system load. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 116 At the first restart / cold start following a hard disk failure or installation of a new hard disk (servicing), the RAID BIOS reports that the RAID functionality is no longer available and offers the appropriate operator options. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 117 The "SIMATIC PC DiagMonitor" diagnostics and alarm software also provides information about the RAID status. This software only needs to be installed once - logons are not required. The diagnostics and alarm software "SIMATIC DiagMonitor " is available as an accessory. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 118 In this case you need only stop the DiagMonitor SNMP Agent (SOL-Agent). ● In order to do so, select Start > Run and enter cmd in the field. ● Afterwards, enter Net stop snmp and confirm with the Enter key. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 119: Installing The Raid Controller Software

    Note concerning Windows 2000 Professional / XP Professional You need to select the Intel 82801GR/GH SATA RAID Controller from the provided list when installing Windows 2000 Professional /XP Professional for the first time. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 120: Installing Burner Software

    NOTICE Before you install new drivers or operating system updates for Windows XP Professional MUI versions, set the default language to US English in the regional settings for menus and dialogs. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 121: Data Backup

    Compact Flash cards, HDDs and individual partitions (images.) Image Creator only supports burning to DVD media. The software can be ordered from the Siemens A&D online ordering system. For detailed information about SIMATIC PC/PG Image Creator, please refer to the corresponding product documentation.
  • Page 122: Cp 1616 Onboard

    NDIS device driver Read the information in the Installation_CP16xx.pdf document on the supplied Documentation and Drivers CD. PROFINET IO Read the information in the "Integration" section listing the SIMATIC devices and SIMATIC NET documentation. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 123: Alarm, Error, And System Messages

    Error accessing the hard drive. Check the SETUP settings. Contact your technical support team. Keyboard error Check whether the keyboard is properly connected. Key seizure Check whether a key on the keyboard has seized. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 124 Adapt the SETUP entries to the monitor. System time-out Hardware error. Contact your technical support team. Real-time clock error Clock chip error. Contact your technical support team. Keyboard controller error Keyboard error. Contact your technical support team. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 125: Bios Beep Codes

    Setup, or by removing the expansion modules installed on the bus module TP_PARITY Test of the memory Replace the memory modules modules BIOS Power On Self Test completed. Loading operating system SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 126: Special Codes

    ● 4 x short MPI firmware has been updated: This can occur once following a BIOS update. ● 2x short Error in checksum test of the BIOS: This can occur following a battery replacement or when the battery is empty. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 127: Troubleshooting/Faqs

    Wrong time and/or 1. Press <F2> during the boot sequence to open BIOS Setup. date on the PC. 2. Set the time and date in the setup menu. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 128: Problems When Using Modules Of Third-Party Manufacturers

    PC. If the error no longer occurs, the third- party module was the cause of the fault. Replace this Connector assignments deviate. • module with a Siemens module or contact the module No "Reset Configuration" in • supplier.
  • Page 129: Display A Temperature Fault By Means Of The Som Application

    When the error message has been acknowledged, the "TEMP" LED goes out, the title bar changes in the SOM application and the "SOM" symbol in the status bar changes from red to green. ● Restart the PC, if you have not installed the SOM application. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 130 Troubleshooting/FAQs 13.3 Display a temperature fault by means of the SOM application SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 131: Specifications

    Degree of protection IP 20 Safety Protection class Protection class I to IEC 61140 Safety regulations AC: EN 60950-1; UL60950-1; CAN/CSA C22.2 No 60950-1-03 DC: EN 61131-2; UL508; CSA C22.2 No 142 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 132 Shock resistance Tested to IEC 60068-2-27, IEC 60068-2-29 - in operation * 50 m/s , 30 ms, - storage / transport 250 m/s , 6 ms Special features Quality assurance to ISO 9001 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 133 Max. 1280x1024 at 100 Hz / 32-bit color depth Max. 1600x1200 at 60 Hz / 32-bit color depth Maximum resolution: 2038x1536 at 75 Hz / 16-bit color depth LCD via DVI-I: Max. 1600x1200 at 60 Hz / 32-bit color depth SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 134 EN 60664-1 Table A.2 or the maximum permissible ambient temperature must be reduced by 3.5 K / 500 m For unique labeling, the LAN interfaces are numbered on the enclosure. The operating ∗7 system numbering may deviate from this. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 135: Power Requirements Of The Components

    The PCI slots can be operated both 5 V and on 3.3 V at the same power loss. The max. permitted accumulated power of the +5 V and + 3.3 V is 90 W SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 136: Ac Voltage Supply

    Peak 18.5 A + 3.3 V 8.5 A The max. permitted accumulated power of the +5 V and + 3.3 V is 90 W. Power Good signal of the AC power supply SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 137: Dc Power Supply

    Peak 18.5 A + 3.3 V 8.5 A The max. permitted accumulated power of the +5 V and + 3.3 V is 90 W. Power Good signal of the DC power supply SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 138 Specifications 14.4 DC power supply SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 139: Dimensional Drawings

    ● Dimensional drawing of device for mounting with the vertical mounting kit ● Dimensional drawings for the installation of expansion modules Note The dimensions are always given in in mm and inch (above: Millimeter, below: Inch). SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 140: Dimensional Drawing Of The Device

    Dimensional drawings 15.2 Dimensional Drawing of the Device 15.2 Dimensional Drawing of the Device Figure 15-1 Dimensional drawing for mounting with angle bracket SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 141 Dimensional drawings 15.2 Dimensional Drawing of the Device Figure 15-2 Dimensional drawing for mounting without angle bracket NOTICE When mounting devices with optical drives or WinAC backup batteries change the fitting depth. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 142 15.2 Dimensional Drawing of the Device Figure 15-3 Dimensional drawings for vertical mounting (model without DVD burner and without WinAC backup battery) NOTICE When mounting devices with optical drives or WinAC backup batteries change the fitting depth. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 143: Dimensional Drawings For The Installation Of Expansion Modules

    15.3 Dimensional drawings for the installation of expansion modules 15.3 Dimensional drawings for the installation of expansion modules Figure 15-4 Short PCI or PCI Express modules Figure 15-5 Maximum size of PCI module SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 144 Dimensional drawings 15.3 Dimensional drawings for the installation of expansion modules SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 145: Detailed Descriptions

    The essential components of the motherboard are the processor and the chip set, two slots for memory modules, internal and external interfaces and the Flash BIOS. Processor heat sink Two memory module slots Slot for the bus board SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 146: Technical Features Of The Motherboard

    CP 5611 compatible PROFIBUS/MPI Communication port SIMATIC • 12 Mbps • 10/100 Mbps, electrically isolated PROFINET Communication interface for • PROFINET IO applications and SIMATIC CP 1616 compatible 3 port interface • installations SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 147 1x USB 1.1 high current 10/100/1000 Mbps, electrically isolated Ethernet 2x 10BaseT/100Base-TX • Electrically isolated within the safety extra-low voltage circuit (SELV) Optional product feature Depends on the CPU type Depends on the selected device configuration SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 148: Position Of The Interfaces On The Motherboard

    The figure below shows the location of the internal and external interfaces on the motherboard. Figure 16-1 Interfaces on the motherboard Figure 16-2 Connector pin assignment on the port * Optional product variant SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 149: External Ports

    All ports are designed as high current USB (500 mA), you can only use a maximum of 2 simultaneously as high current, however. CAUTION No USB devices can be connected which feed back voltage to the Box PC. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 150 Signal line A of the MPI module Input/output RTS_PG RTS output signal of the MPI module. The Output control signal is "1" when the programming device is sending. Shield on connector casing Optional product variant SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 151 Receive data * Output 7, 8 SYMT- Internal with 75 Ohm terminating resistor Shield LED 1 Lit green: link LED 2 Lights up yellow: activity * Auto negotiation and auto crossover supported SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 152: Ethernet Rj45 Connection

    – LED 1 Off: 10 Mbps – Lit in green color: 100 Mbps Lit in orange color: 1000 Mbps LED 2 Lit: Active connection – (to a hub, for example) Flashing: Activity SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 153 MONDET Hotplug detect Input TX0N TDMS data 0- Output TX0P TDMS data 0+ Output Ground – Unassigned – Unassigned – Ground – TXCP TDMS clock + Output TXCN TDMS clock - Output SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 154 CD1#, CD2# Card detect (not connected) 33, 40 VS1#, VS2# Voltage sense (not connected) DMARQ DMA request (input) DMACK# DMA acknowledge (output) Write enable 1, 50 Ground 13, 38 + 3.3V power SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 155 Data terminal ready Output GND (E2) Functional ground (reference potential) – DSR (M1) Ready for operation Input RTS (S2) Request to send Output CTS (M2) Clear to send Input RI (M3) Incoming call Input SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 156: Front Ports

    LVDS output signal bit 1 (+) Output Ground Ground RXIN2- LVDS output signal bit 2 (-) Output RXIN2+ LVDS output signal bit 2 (+) Output Ground Ground RXCLKIN- LVDS clock signal (-) Output SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 157 LVDS input signal bit 2 (+) Output Ground Ground RXCLKIN1- LVDS clock signal (-) Output RXCLKIN1+ LVDS clock signal (+) Output Ground P12VF +12V fused Output P12VF +12 V fused Output P12VF +12 V fused Output SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 158 1 and 2 high high high DVI LCD 1024 x 768 high high high DVI LCD 1280 x 1024 high high high high No LVDS display or DVI LCD with automatic DDC ID SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 159 Output on the motherboard RUN_R Watchdog error LED, anode with 1 kOhm in series on Output the motherboard RUN_G Watchdog OK LED, anode with 1 kOhm in series on Output the motherboard SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 160 USB5 USB5_M Input / output USB5 USB5_P Input / output Ground Shield Shield Note For detailed information on the pin assignments of the interfaces, please contact Customer Support or the Repair Center. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 161: Internal Interfaces

    Input / Output Data signal D10 Input / Output Data signal D5 Input / Output Data signal D11 Input / Output Data signal D4 Input / Output Data signal D12 Input / Output SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 162 +5 V voltage supply Output Pin assignment of the equipment fan, X128 Pin no. Short description Meaning Input / output Ground +12 V Switched voltage supply Output CPU FAN_CLK Clock signal Input SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 163 Pin assignment of the supply for the serial ATA drives X25, X26, X27, X602 Pin no. Short description Meaning Input / output +12 V Voltage supply Output Ground – Ground – +5 V Voltage supply Output +3.3 V Voltage supply Output SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 164 + 5 V, fused Output USB3 USB3_M Input / output USB5 USB5_M Input / output USB3 USB3_P Input / output USB5 USB5_P Input / output Ground – Ground – Ground – Ground – SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 165: Bus Board

    PCI specification (Rev. 2.2) for 5 V and 3.3 V modules. All PCI slots are master compatible. The expansion modules are supplied with power via the bus board to motherboard connection. Slot 1 Slot 2 12V power supply connection for WinAC module SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 166 Detailed descriptions 16.2 Bus board Variant 2 has one PCI and one PCI Express slot. Slot 1 PCI Slot 2 PCI Express x4 12V power supply connection for WinAC module SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 167: Pci Slot Pin Assignment

    Ground AD[28] AD[27] AD[26] AD[25] Ground +3.3V AD[24] C/BE[3]# IDSEL AD[23] +3.3V Ground AD[22] AD[21] AD[20] AD[19] Ground +3.3V AD[18] AD[17] AD[16] C/BE[2]# +3.3V Ground FRAME# IRDY# Ground +3.3V TRDY# DEVSEL# Ground SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 168: Pin Assignment 12 V Power Supply Connection For Winac Module

    Ground Ground +5 V 5 V voltage Output 1) max. permissible current: 1 A; with this power demand the total power demand for the PCI slots are not allowed to be exceeded. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 169: Pci Express Slot X4 Pin Assignment

    PTDI PTDO P3V3 PTMS PTRST_N P3V3 Aux_3V3 P3V3 PCIE_Wake_N PCI RST_N Reserved PCIE_TX_P(1) PCIE_TX_N(1) PCIE_RX_P(1) PRSNT2_N PCIE_RX_N(1) PCIE_TX_P(2) Reserved PCIE_TX_N(2) PCIE_RXP(2) PCIE_RX_N(2) PCIE_TX_P(3) PCIE_TX_N(3) PCIE_RX_P(3) PCIE_RX_N(3) PCIE_TX_P(4) PCIE_TX_N(4) PCIE_RX_P(4) PCIE_RX_N(4) PRSNT2_N Reserved SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 170: System Resources

    Windows 2000/XP Start > Run : In the Open dialog, enter and confirm with OK Windows Vista Start > Enter "cmd" in the search function, then enter "msinfo32" in the input SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 171: System Resources Used By The Bios/Dos

    01FF Not used 0200 0207 Reserved for game port 0208 02E7 Not used 02E8 02EF Reserved 02F8 02FF COM2 Switchable in Setup, then free 0300 031F Not used 0320 032F Not used SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 172 8C00 FEFF 29288 Not used for SATA RAID 8870 8897 PATA RAID Controller 8898 FEFF 30311 Not used for PATA RAID 1880 886F 28655 Not used FF00 FF0F EIDE bus master register SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 173: Interrupt Assignments

    Detailed descriptions 16.3 System resources 16.3.2.2 Interrupt Assignments The functions are assigned different interrupts, depending on the operating system. A distinction is made between the PIC and APIC modes. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 174 Detailed descriptions 16.3 System resources Figure 16-3 Interrupt assignment in PIC mode SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 175 Detailed descriptions 16.3 System resources Figure 16-4 Interrupt assignment of the slot connectors on the bus board SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 176: Exclusive Pci Hardware Interrupt

    Exclusive interrupts are not available in PIC mode. Disable specific system resources in order to obtain exclusive interrupts. BIOS assigns the PIC interrupts at random during restart of the system. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 177: Memory Address Assignments

    System memory 4 GB Depends on memory memory configuration configuration D000 0000 FFEF FFFF 767 MB Configuration space FFF0 0000 FFFF FFFF 1 MB Firmware HUB Optional memory allocation, depending on settings in BIOS Setup SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 178: Bios Setup

    Your device configuration is preset for operating with the included software. You should only change the default values if you have modified the technical configuration your device, or if a fault occurs when the unit is powered up. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 179: Starting Bios Setup

    The following message appears on the screen: Press < F2 > to enter SETUP or <ESC> to show boot menu 3. Press the F2 key as long as the BIOS prompt appears on the screen. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 180: Bios Setup Menus

    Yellow stars to the left of the interface designation (for example, Internal COM 1) indicate a resource conflict between the interfaces managed by the BIOS. In this case you should select the default settings (F9) or eliminate the conflict. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 181 This is where setting security functions such as the password are set. Boot This is where the boot priority is specified. Version This shows device-specific information (such as the release version). Exit Used for terminating and saving. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 182: Main Menu

    Type of installed disk drives Boot options Used for setting the boot options Keyboard Features Used for setting of keyboard interface (for instance, NUM-LOCK, typematic rate) Hardware Options Used for setting the hardware options SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 183: System Time And Date

    IDE Channel 0 Master, IDE Channel 0 Slave The system jumps to the following submenu when you select this type of menu field: Figure 16-7 IDE Channel 0 Master (example) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 184 Define the data transmission rate of the interface in these fields. The value depends Mode or Ultra on the drive and should only be set by way of "Auto" setting at the "Type" field. DMA Mode Exit the submenu by pressing ESC. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 185 The number of blocks (sectors) transferred per interrupt are defined at the "Multi- Transfer Sector Transfer" option. The value depends on the drive and should only be set by way of "Auto" setting at the "Type" field. Disabled 2, 4, 8, 16 sectors SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 186 In some cases it may be necessary to disable the cache for certain types of hardware and software because intentional program runtimes or delay times may be prevented by the fast cache. [Disabled] Cache is disabled [Enabled] Cache is enabled SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 187 Specifies where the POST codes are output. LPC Bus Output of the status display for the device PCI bus Output to PCI bus 'Enabled' means that the feature is active. 'Disabled' means that the feature is inactive. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 188 Detailed descriptions 16.4 BIOS Setup Example of a summary screen: Figure 16-11 Summary screen (example) The Summary screen appears when the system run-up phase completes. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 189 "Auto" is set. Key Click The program outputs an audible "CLICK" for keystrokes. Keyboard auto-repeat rate Increase in automatic key repeat rate Keyboard auto-repeat delay On-delay of automatic keyboard repeat SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 190 "Hardware Options" field If you select the "Hardware Options" field in the Main menu, one of these submenus is displayed (depending on the product model): Figure 16-13 "Hardware Options" field (example for PROFIBUS) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 191 The Ethernet port on the motherboard is disabled. Onboard Ethernet Shows the individual Ethernet address. Address Onboard Ethernet 1 [Enabled] Booting via a connected LAN is possible. Remote Boot * [Disabled] Booting via LAN is not possible. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 192 The second Ethernet interface support is OS dependent. For DOS based applications (e.g. Image Creator) please use the first Ethernet interface. Note For or operation without a monitor (= headless operation), Dual view DVI/CRT should be set to "Disabled". SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 193: Advanced Menu

    Plug&Play means that all modules are automatically detected and installed, providing they support the Plug&Play functionality. [Other] BIOS handles the entire Plug&Play capability, default setting. [WinXP/2000] The operating system handles the Plug&Play functions. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 194 The USB controller restart function has to be activated before you restart can install an operating system or if you experience problems with a user interface (Human Interface Device). Optional product feature SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 195 PATA drive = drive on the SATA controller in legacy mode AHCI Configuration [Disabled] Disables or enables AHCI support (must be enabled [Enabled] for RAID systems). SATA RAID Enable [Disabled] Disables or enables RAID support [Enabled] SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 196: "I/O Device Configuration" Submenu

    Figure 16-17 "I/O Device Configuration" submenu The resources used by an interface are released when you disable the interface in question. The I/O addresses and interrupts are pre-assigned; it is advisable not to change these default assignments. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 197: Pci Configuration Submenu

    16.4 BIOS Setup "PCI Configuration" submenu Figure 16-18 "PCI Configuration" submenu (Example) Note The submenu for slot 2 is not displayed for the "1 PCI Slot and 1 PCI Express Slot" product models. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 198 These settings define the maximum number of active PCI clock cycles according to the set value. You should only use a value different from the default if the module or its application requires it. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 199: Security Menu

    Fixed disk boot sector [Normal] All types of hard-disk access are permitted. [Write protect] the user cannot install an operating system. This is a way of protecting against boot viruses. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 200 Notice! This function cannot be used under Windows NT/2000 Professional/XP Professional, since these operating systems do not access the diskette via BIOS routines. Use the system programs in Windows 2000/XP Professional system programs to set up this function. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 201: Boot Menu

    During startup the boot drive can be selected using the ESC key. If a boot device is not available, the next device in the sequence is automatically checked to ascertain whether or not it is bootable. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 202: Version Menu

    Detailed descriptions 16.4 BIOS Setup 16.4.8 Version Menu This menu contains system information which should be made available to Technical Support. Figure 16-22 Version menu (example) SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 203: Exit Menu

    The BIOS settings are backed up to buffered CMOS User The BIOS settings are saved in the non-volatile Flash memory. Manufacturer This setting is only used for production purposes. Do not use. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 204: Bios Setup Default Settings

    Enabled POST errors All, but not keyboard Summary screen Enabled Diagnostic screen Enabled Post Code/Status LPC Bus Keyboard Features Numlock Key Click Disabled Keyboard auto-repeat rate 30/sec Keyboard auto-repeat delay ½ sec SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 205 IRQ 4 PCI Configuration PCI Device Slot 1 ROM scan option: Enabled Enable Master Enabled Latency timer Default PCI Device Slot 2 ROM scan option: Enabled Enable Master Enabled Latency timer Default SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 206 SIMATIC PC SIMATIC BoxPC627 BIOS Version V11.02.04 BIOS Number A5E00929013-ES004 CPU Type Intel® Core™2 CPU T5500 CPU Speed 1.666 GHz CPU ID 06F6 Code Revision 00C7 Depends on the ordered device configuration SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 207: Communication Processor Cp 1616 Onboard

    Three RJ45 connectors The CP 1616 is connected to the LAN (Local Area Network) via one of the three RJ45 sockets of the PC. These three sockets lead to the integrated realtime switch. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 208: Typical Communication Partners

    The IO base controller user program runs on the PC. This program accesses the functions of the IO base user program interface. Data traffic is routed via the communication processor to several SIMATIC S7 PROFINET IO devices, ET 200S over Industrial Ethernet. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 209 IO base user program interface. Data traffic is routed via the CP 1616 onboard communication processor to a PC as PROFINET IO controller or an S7-400 automation system with CP 443-1 over Industrial Ethernet. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 210: Firmware Loader

    A file format that only contains the system program to be loaded into the module. Read the information provided along with the loader file, for example, in the readme file. This information is also displayed in the firmware loader when the FWL file is loaded. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 211: Loading Firmware

    CAUTION Ensure that the loader file you are using for the update is suitable for the version of firmware on your module. If you have any doubts, contact your local Siemens consultant. CAUTION Be aware that aborting the loading process may result in an inconsistent state in your module.
  • Page 212: Further Actions In Step 7/Ncm Pc

    The rest of the procedure is described in the "Commissioning PC Stations" manual (on the Windows PC that also contains STEP 7/NCM PC: Start > Simatic > Documentation > English > Commissioning PC Stations). SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 213: Appendix

    EC directives stated above. Your sales representative can provide these on request. Note the installation guidelines The installation guidelines and safety instructions given in this documentation have to be noted during commissioning and operation. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 214 Appendix A.1 Guidelines and declarations Connecting peripherals Noise immunity requirements to EN 61000-6-2 are met if connected peripherals are suitable for industrial applications. Peripheral devices are only be connected via shielded cables. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 215: Certificates And Approvals

    A.2 Certificates and approvals Certificates and approvals ISO 9001 certificate The Siemens quality management system for all production processes (development, production and sales) meets DIN ISO 9001:2000 requirements. This has been certified by DQS (the German society for the certification of quality management systems).
  • Page 216 This Class A digital apparatus complies with Canadian ICES-003. Avis Canadian Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. AUSTRALIA This product meets the requirements of the AS/NZS CISPR22. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 217: Service And Support

    Easy Shopping at the Mall Catalog & online ordering system http://www.siemens.com/automation/mall Training All the training options are listed at: http://www.siemens.com/sitrain Find a contact at: Phone: +49(911) 895-3200 Technical support Tel +49 180 5050 222 Fax +49 180 5050 223 http://www.siemens.com/automation/service...
  • Page 218 Appendix A.3 Service and support SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 219: Esd Directives

    The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 220: Electrostatic Charging

    In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 221: List Of Abbreviations/Acronyms

    EC directives Compact Flash Color Graphics Adapter Standard monitor interface Clock pulse Clock signal for controllers CMOS Complementary Metal Oxide Complementary metal oxide semiconductors Semiconductors Certificate of authentication Microsoft Windows Product Key SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 222 Enhanced Parallel Port Bi-directional Centronics interface Escape character Control character Enhanced Write Filter Frequently Asked Questions FAQs FAT 32 File Allocation Table 32-bit 32-bit file allocation table Floppy disk Disk drive, 3.5" SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 223 Memory card of the format 32 mm x 24.5 mm Multipoint-capable interface for programming devices MS-DOS Microsoft Disc Operating System MTBF Mean Time Between Failures Multilanguage User Interface Language localization in Windows Not Applicable SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 224 Reliable Transfer Service Request to send Receive Data Data transfer signal SATA Serial Advanced Technology Attachment SCSI Small Computer System Interface SDRAM Synchronous DRAM SELV Safety Extra Low Voltage Safety extra low voltage SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 225 Watchdog Program monitoring with error detection and alarming. WLAN Wireless LAN LWireless local area network Wake on Local Area Network World Wide Web Extended Graphics Array Graphic standard, maximum resolution 1024x768 pixels. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 226 List of Abbreviations/Acronyms C.1 Abbreviations SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 227: Glossary

    If the BIOS detects a boot error, it outputs an audible warning based on the current test result Boot disk A boot disk is a bootstrap disk with "Boot" sector. This can be used to load the operating system from the disk. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 228: Configuration Software

    The configuration software updates the device configuration when new modules are installed . This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 229: Device Configuration

    The energy options can be used to reduce energy consumption of the computer, while keeping it ready for immediate use. This can be configured in Windows by selecting Settings > Control Panel > Energy options. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 230 Hyper Threading HT technology (multi-threading) enables the parallel computing of processes. HT is only effective when all relevant system components, such as processors, operating systems and applications are supported. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 231 Legacy USB support Support of USB devices (e.g. mouse, keyboard) on the USB ports without driver. License key The license key represents the electronic license stamp of a license. Siemens provides the license keys for protected software. License key disk The license key disk contains the authorizations or license keys required to enable protected SIMATIC software.
  • Page 232 Generic term which describes all functions for controlling and monitoring user program execution, distribution of system resources to the user programs and the operating mode in cooperation with the hardware (for example Windows XP Professional). SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 233 PEG interface PCI Express for Graphics. Graphics interface with 16 PCIe lanes for expansions with graphics modules. PIC mode Peripheral interrupt controller. 15 interrupt lines are available. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 234: Plug And Play

    The hard disk array is controlled by management programs and a hard disk controller for error correction. The RAID system is usually implemented in network servers. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 235 Programming software for the creation of user programs for SIMATIC S7 controllers. Track-at-once In track-at-once recording, a CD can be written to in bits in several sessions if the CD was not closed. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 236: Troubleshooting

    Wireless LAN is a local network that transmits data via radio waves, infrared light or another wireless technology. Wireless LAN is mainly used for mobile computer applications in office or factory environments. SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 237: Index

    Main, 182 Data exchange, 55 Security, 199 Declaration of conformity, 213 Version, 202 Degree of protection, 131 Boot options, 187 Design Boot sequence Bus board, 165 Error messages, 123 Motherboard, 145 Booting SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 238 PROFIBUS, 55, 134 Expansion PROFIBUS/MPI, 17, 23, 55, 56 Memory, 67 USB, 17, 23, 134 Expansion modules Interfaces assignment on the motherboard Mounting, 70 COM2 (X31), 155 Expansion slots, 16, 133 Internal interfaces, 161 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 239 Port pin assignments Motherboard, 133 CF card, 154 Design, 145 COM1, 155 Features, 146 DVI, 153 Internal interfaces, 161 Ethernet, 152 Location of the interfaces, 148 PROFIBUS/MPI, 150 Removal, 92 USB, 149 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 240 Temperature error, 129 Bus board, 91 Third-party modules, 128 Drive bay module, 74 Tools DVD burner drive, 75 Repairs, 85 Fan, 94, 96 Transport, 29 Hard disk, 76 Troubleshooting/FAQs, 127 memory modules, 69 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 241 Partitioning the hard disk, 106 Windows XP Embedded, 19 Partitioning the hard disk, 112 Reinstalling the Operating System, 101 Windows XP Professional Partitioning the hard disk, 112 Reinstalling the operating system, 103 SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...
  • Page 242 SIMATIC Industrial PC SIMATIC Box PC 627B Operating Instructions, 06/2008, A5E00927393-02...

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