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Teaching in a program Handheld terminal for multi-touch-operation Ctrl-Energy Easy Message Easy Extend Service Planner Valid for Editing the PLC user Control program SINUMERIK 828 Service and diagnostics CNC software version V5.24 SINUMERIK Operate for PCU/PC V5.24 07/2024 A5E48383617B AG...
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Introduction ............................13 About SINUMERIK ......................13 About this documentation ....................14 Documentation on the internet ..................15 1.3.1 Documentation overview SINUMERIK 828D ................ 15 1.3.2 Documentation overview SINUMERIK operator components ..........15 Feedback on the technical documentation ................. 17 mySupport documentation ....................
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Table of contents 3.4.12 Entering Korean characters ....................60 3.4.13 Protection levels......................... 63 3.4.14 Work station safety ......................65 3.4.15 Cleaning mode ........................65 3.4.16 Online help in SINUMERIK Operate ..................66 Multitouch operation with SINUMERIK Operate.................. 69 Multitouch panels ......................69 Touch-sensitive user interface ....................
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Table of contents 5.4.2 Switching the unit of measurement ................. 101 5.4.3 Setting the zero offset ...................... 103 Zero offsets........................105 5.5.1 Overview - work offsets....................105 5.5.2 Display active zero offset ....................106 5.5.3 Displaying the zero offset "overview" ................106 5.5.4 Displaying and editing base zero offset ................
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Table of contents Starting execution at a specific point ................140 7.7.1 Use block search ......................140 7.7.2 Continuing program from search target................142 7.7.3 Simple search target definition ..................142 7.7.4 Defining an interruption point as search target ..............143 7.7.5 Entering the search target via search pointer ..............
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Table of contents 7.17.3 Importing and editing a DXF file ..................194 7.17.3.1 General procedure ......................194 7.17.3.2 Setting the tolerance......................194 7.17.3.3 Assigning the machining plane ..................195 7.17.3.4 Selecting the machining range / deleting the range and element ........195 7.17.3.5 Saving the DXF file ......................
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Table of contents Fundamentals........................237 9.4.1 Machining planes......................237 9.4.2 Current planes in cycles and input screens................ 237 9.4.3 Programming a tool (T) ....................238 Generating a G code program ..................239 Blank input ........................240 9.6.1 Overview ......................... 240 9.6.2 Calling the input screen ....................
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Table of contents 12.9.2 Cutting edge data ......................293 12.9.3 Tool data ......................... 295 12.9.4 Monitoring data....................... 296 12.10 Changing a tool type......................297 12.11 Sorting tool management lists ..................298 12.12 Filtering the tool management lists .................. 299 12.13 Specific search in the tool management lists..............
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Table of contents 13.12 Set up drives ........................343 13.12.1 Overview ......................... 343 13.12.2 Setting up drives ......................343 13.13 Viewing PDF documents ....................350 13.14 EXTCALL .......................... 353 13.15 Execution from external memory (EES) ................355 13.16 Backing up data ....................... 356 13.16.1 Generating an archive in the Program Manager ..............
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Table of contents 16.2.6 Evaluating measurement results ..................398 16.2.6.1 Overview ......................... 398 16.2.6.2 Displaying the measurement history ................399 16.2.6.3 Displaying consumption values ..................399 16.2.6.4 Comparing usage values ....................400 16.2.6.5 Displaying the long-term measurement of the energy consumption........401 16.2.7 Manage measurements....................
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Table of contents 20.5.7.1 Displaying and editing the program block................. 439 20.5.7.2 Displaying local variable table ..................440 20.5.7.3 Creating a program block ....................440 20.5.7.4 Opening a program block in the window ................442 20.5.7.5 Displaying/canceling the access protection ............... 442 20.5.7.6 Editing block properties subsequently ................
– SINUMERIK is the highly dynamic automation solution, integrated for all areas of production. From prototype construction and tool design to mold making, all the way to large-scale series production. Visit our website for more information SINUMERIK (https://www.siemens.com/sinumerik). Universal Operating Manual, 07/2024, A5E48383617B AG...
This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.
Comprehensive documentation about the functions provided in SINUMERIK 828D Version 4.8 SP4 and higher is provided in the 828D documentation overview (https:// support.industry.siemens.com/cs/ww/en/view/109766724). You can display documents or download them in PDF and HTML5 format. The documentation is divided into the following categories: •...
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• Machine Pushbutton Panel • Handheld Unit/Mini handheld devices • Further operator components An overview of the most important documents, entries and links to SINUMERIK is provided at SINUMERIK Overview - Topic Page (https://support.industry.siemens.com/cs/document/109766201/sinumerik-an-overview- of-the-most-important-documents-and-links?dti=0&lc=en-WW). Universal Operating Manual, 07/2024, A5E48383617B AG...
1.4 Feedback on the technical documentation Feedback on the technical documentation If you have any questions, suggestions, or corrections regarding the technical documentation published in the Siemens Industry Online Support, use the "Provide feedback" link which appears at the end of the entry. Universal...
With the "mySupport documentation" web-based system you can compile your own individual documentation based on Siemens content, and adapt it for your own machine documentation. To start the application, click on the "My Documentation" tile on the "mySupport links and tools"...
• Newsletters with the latest information about your products • Global forum for information and best practice sharing between users and specialists • Local contact persons via our Contacts at Siemens database (→ "Contact") • Information about field services, repairs, spare parts, and much more (→ "Field Service")
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1.6 Service and Support With the award-winning "Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app can support you in areas including: • Resolving problems when implementing a project •...
Introduction 1.7 Using OpenSSL Using OpenSSL This product can contain the following software: • Software developed by the OpenSSL project for use in the OpenSSL toolkit • Cryptographic software created by Eric Young. • Software developed by Eric Young You can find more information on the internet: •...
Introduction 1.8 General Data Protection Regulation General Data Protection Regulation Overview Siemens observes standard data protection principles, in particular the data minimization rules (privacy by design). For the SINUMERIK Operate, this means: The product processes/saves the following personal data: • FullName (optional): Only if user management is activated •...
Fundamental safety instructions General safety instructions WARNING Danger to life if the safety instructions and residual risks are not observed If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur. •...
Fundamental safety instructions 2.2 Warranty and liability for application examples Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment, or any eventuality which may arise. Application examples do not represent customer-specific solutions, but merely serve to provide assistance with typical tasks.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
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Fundamental safety instructions 2.3 Cybersecurity information Universal Operating Manual, 07/2024, A5E48383617B AG...
Fundamentals Product overview The SINUMERIK control system is a CNC (Computerized Numerical Control) for machine tools. You can use the CNC to implement the following basic functions in conjunction with a machine tool: • Create can adapt part programs • Execute part programs •...
Fundamentals 3.2 Operator panel fronts Operator panel fronts 3.2.1 Overview The display (screen) and operation (e.g. hardkeys and softkeys) of the SINUMERIK Operate user interface are via the operator panel front. Universal Operating Manual, 07/2024, A5E48383617B AG...
Fundamentals 3.2 Operator panel fronts Operator controls and indicators In this example, the OP 010 operator panel front is used to illustrate the components that are available for operating the controller and machine tool. ① Alphabetic key group With the <Shift> key pressed, you activate the special characters on keys with double assign‐ ments, and write in the uppercase.
More information More information about the OP 010 and other usable operator panel fronts can be found at: • Operating Components Equipment Manual - Handheld Units (https:// support.industry.siemens.com/cs/ww/en/view/109736210) • Equipment Manual OP 010 (https://support.industry.siemens.com/cs/ww/en/view/ 109759204) • Equipment Manual OP 012 (https://support.industry.siemens.com/cs/ww/en/view/...
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Fundamentals 3.2 Operator panel fronts <NEXT WINDOW> + <SHIFT> • Selects the first entry in selection lists and in selection fields. • Moves the cursor to the beginning of a text. • Selects a contiguous selection from the current cursor position up to the target position.
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Fundamentals 3.2 Operator panel fronts <Cursor right> + <CTRL> • Editing box Moves the cursor further to the right by one word. • Navigation Moves the cursor in a table to the next cell to the right. ...
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Fundamentals 3.2 Operator panel fronts <SELECT> Switches between several specified options in selection lists and in selection boxes. Activates checkboxes. In the program editor and in the program manager, selects a pro‐ gram block or a program. ...
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Fundamentals 3.2 Operator panel fronts <TAB> + <SHIFT> • In the program editor, indents the cursor by one character. • In the program manager, moves the cursor to the next entry to the left. <TAB> + <CTRL> •...
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Fundamentals 3.2 Operator panel fronts <CTRL> + <S> Switches the single block in or out in the simulation. <CTRL> + <V> • Pastes text from the clipboard at the actual cursor position. • Pastes text from the clipboard at the position of a selected text. ...
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Fundamentals 3.2 Operator panel fronts <ALT> + <S> Opens the editor to enter Asian characters. <ALT> + <Cursor up> Moves the block start or block end up in the editor. <ALT> + <Cursor down> Moves the block start or block end down in the editor. ...
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Fundamentals 3.2 Operator panel fronts <INSERT> + <SHIFT> For G code programming, for a cycle call activates or deactivates the edit mode. <INPUT> • Completes input of a value in the entry field. • Opens a directory or a program. •...
3.3.1 Overview The machine tool can be equipped with a machine control panel by Siemens or with a specific machine control panel from the machine manufacturer. You use the machine control panel to initiate actions on the machine tool such as traversing an axis or starting the machining of a workpiece.
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Fundamentals 3.3 Machine control panels Operator controls EMERGENCY STOP button Press the button in situations where: • life is at risk. • there is the danger of a machine or workpiece being damaged. All drives will be stopped with the greatest possible braking torque. Machine manufacturer For additional responses to pressing the EMERGENCY STOP button, please refer to the machine manufacturer's instructions.
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Fundamentals 3.3 Machine control panels <REF POINT> Approach reference point. Inc <VAR> (Incremental Feed Variable) Incremental mode with variable increment size. Inc (incremental feed) Incremental mode with predefined increment size of 1, ..., 10000 increments. Machine manufacturer A machine data code defines how the increment value is interpreted. Traversing axes with rapid traverse override and coordinate switchover Axis keys Selects an axis.
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Fundamentals 3.3 Machine control panels Feed control with override switch <FEED STOP> Stops execution of the running program and shuts down axis drives. <FEED START> Enable for program execution in the current block and enable for ramp-up to the feedrate value specified by the program. Universal Operating Manual, 07/2024, A5E48383617B AG...
Fundamentals 3.4 Operator interface Operator interface 3.4.1 Screen layout Overview ① Alarm number ② Alarm/message line ③ Active operating area and mode ④ Display for • Active tool T • Current feedrate F • Active spindle with current status (S) • Spindle utilization rate in percent •...
Fundamentals 3.4 Operator interface ⑤ Vertical softkey bar ⑥ Display of active G functions, all G functions, auxiliary functions and input window for different functions (for example, skip blocks, program control). ⑦ Horizontal softkey bar ⑧ Operating window with program block display ⑨...
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Fundamentals 3.4 Operator interface Display Meaning "Program manager" operating area "Diagnostics" operating area "Startup" operating area Active mode or function Display Meaning "Jog" mode "MDA" mode "AUTO" mode "TEACH IN" function "REPOS" function "REF POINT" function Alarms and messages Display Meaning Alarm display The alarm numbers are displayed in white lettering on a red back‐...
Fundamentals 3.4 Operator interface Third line Display Meaning Channel status display. If the machine has several channels, then the channel name is also displayed. If there is only one channel, then only "Reset" is displayed as chan‐ nel status. In touch mode you can switch over the channel here ...
Fundamentals 3.4 Operator interface The actual value display of the positions can also refer to the SZS coordinate system (settable zero system). However the positions are still output in the Work. The SZS coordinate system corresponds to the Work coordinate system, reduced by certain components ($P_TRAFRAME, $P_PFRAME, $P_ISO4FRAME, $P_CYCFRAME), which are set by the system when machining and are then reset again.
Fundamentals 3.4 Operator interface 3.4.4 T,F,S window The most important data concerning the current tool, the feedrate (path feed or axis feed in JOG) and the spindle is displayed in the T, F, S window. In addition to the "T, F, S" window name, the following information is also displayed: Display Meaning BC (example)
Fundamentals 3.4 Operator interface Display Meaning Actual feed value If several axes traverse, is displayed for: • "JOG" mode: Axis feed for the traversing axis • "MDA" and "AUTO" mode: Programmed axis feed Rapid traverse G0 is active 0.000 No feed is active Override Display as a percentage Spindle data...
Fundamentals 3.4 Operator interface 3.4.5 Operation via softkeys and buttons Operating areas/operating modes The user interface consists of different windows featuring eight horizontal and eight vertical softkeys. You operate the softkeys with the keys next to the softkey bars. You can display a new window or execute functions using the softkeys. The operating software is sub-divided into six operating areas (machine, parameter, program, program manager, diagnosis, startup), three operating modes and four functions (JOG, MDI, AUTO, TEACH IN, REF.
Fundamentals 3.4 Operator interface When you have entered all the necessary parameters in the parameter screen form correctly, you can close the window and save the parameters using the "Accept" softkey. The values you entered are applied to a program. Use the "OK" softkey to initiate an action immediately, e.g. to rename or delete a program.
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Fundamentals 3.4 Operator interface Select the required setting using the <Cursor down> and <Cursor up> keys. If required, enter a value in the associated input field. Press the <INPUT> key to complete the parameter input. Changing or calculating parameters If you only want to change individual characters in an input field rather than overwriting the entire entry, switch to insertion mode.
Fundamentals 3.4 Operator interface You cannot accept the parameters if they are incomplete or obviously erroneous. In this case, you can see from the dialog line which parameters are missing or were entered incorrectly. Press the "OK" softkey. - OR - Press the "Accept"...
Fundamentals 3.4 Operator interface See also Entering or selecting parameters (Page 50) 3.4.8 Pocket calculator functions The called operations continue to be displayed in the entry field of the calculator until the value is calculated. This allows you to subsequently modify entries and to nest functions. The following save and delete functions are provided for modifications: Function Buffer value (Memory Save)
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Fundamentals 3.4 Operator interface Calculating trigonometric functions Check whether the angles are specified in radians "RAD" or in degrees "DEG". Press the "RAD" key to calculate the trigonometric functions in degrees "DEG". The designation of the key changes to "DEG". - OR - ...
Fundamentals 3.4 Operator interface Press the "INCH" key to convert millimeters to inches. The button is highlighted in blue. Press the "=" key on the calculator. The calculated value is displayed in the entry field. The key for the unit is highlighted in gray once again.
Fundamentals 3.4 Operator interface Press the <INPUT> key. The user interface changes to the selected language. Note Changing the language directly on the input screens You can switch between the user interface languages available on the controller directly on the user interface by pressing the key combination <CTRL + L>.
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Fundamentals 3.4 Operator interface Structure of the editor ① Phonetic sound selection from the dictionary ② Learning function of the dictionary ③ Listed characters ④ Phonetic sound input ⑤ Function selection Figure 3-1 Example: Pinyin input ① Phonetic sound selection from the dictionary ②...
Fundamentals 3.4 Operator interface 3.4.11.2 Entering Asian characters Precondition The control has been switched over to Chinese. Procedure Editing characters using the Pinyin method Open the screen form and position the cursor on the input field. Press the <Alt +S> keys. The editor is displayed.
Fundamentals 3.4 Operator interface Press the <BACKSPACE> softkey to delete entered phonetic notations. To select the associated character, press the <cursor right> or <cursor left> keys. Press the <input> key to enter the character. 3.4.11.3 Editing the dictionary Learning function of the input editor Requirement: The control has been switched over to Chinese.
Fundamentals 3.4 Operator interface The generated file should be saved in the UTF8 format under the name dictchs.txt (simplified Chinese) or dictcht.txt (traditional Chinese). Line structure: Pinyin phonetic spelling <TAB> Chinese characters <LF> Pinyin phonetic spelling <TAB> Chinese character1<TAB> Chinese character2 <TAB> … <LF> <TAB>...
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Fundamentals 3.4 Operator interface Korean keyboard To enter Korean characters, you will need a keyboard with the keyboard assignment shown below. In terms of key layout, this keyboard is the equivalent of an English QWERTY keyboard and individual events must be grouped together to form syllables. Structure of the editor Functions Editing characters using a matrix...
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Fundamentals 3.4 Operator interface Procedure Editing characters using the keyboard Open the screen form and position the cursor on the input field. Press the <Alt +S> keys. The editor is displayed. Switch to the "Keyboard - Matrix" selection box. Select the keyboard. Switch to the function selection box.
Fundamentals 3.4 Operator interface Press the <BACKSPACE> softkey to delete entered phonetic notations. Press the <input> key to enter the character into the input field. 3.4.13 Protection levels The input and modification of data in the control system is protected by passwords at sensitive places.
Fundamentals 3.4 Operator interface Diagnostics operating area Access level Keyswitch 3 (protection level 4) End user (protection level 3) End user (protection level 3) Manufacturer (protection level 1) End user (protection level 3) Service (protection level 2) Commissioning operating area Access level End user (protection level 3) Keyswitch 3...
Fundamentals 3.4 Operator interface 3.4.14 Work station safety In order to secure machines against manipulation and protect people from accidents, proceed as follows when leaving the work station: Set the keyswitch to 0 and then remove it. Press the "Delete password" softkey. Access authorization is then initiated.
Fundamentals 3.4 Operator interface 3.4.16 Online help in SINUMERIK Operate Context-sensitive help is stored in the control system. • A brief description is provided for each window and, if required, step-by-step instructions for the operating sequences. • A detailed help is provided in the editor for every entered G code. You can also display all G functions and take over a selected command directly from the help into the editor.
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Fundamentals 3.4 Operator interface Press the <Cursor right> or <INPUT> key or double-click to open the sec‐ tion. Navigate to the desired topic with the "Cursor down" key. Press the <Follow reference> softkey or the <INPUT> key to display the help page for the selected topic. Press the "Current topic"...
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Fundamentals 3.4 Operator interface Press the "Display all G functions" softkey. Using the search function, select, for example, the desired G code com‐ mand. Press the "Transfer to editor" softkey. The selected G function is taken into the program at the cursor position. Press the "Exit help"...
Multitouch operation with SINUMERIK Operate Multitouch panels The "SINUMERIK Operate Generation 2" user interface has been optimized for multitouch operation. You can execute all actions by touch and finger gestures. Using SINUMERIK Operate is much quicker with touch operation and finger gestures. Machine manufacturer Please observe the information provided by the machine manufacturer.
Multitouch operation with SINUMERIK Operate 4.2 Touch-sensitive user interface Touch-sensitive user interface When using touch panels, wear thin gloves made of cotton or gloves for touch-sensitive glass user interfaces with capacitive touch function. If you are using somewhat thicker gloves, then exert somewhat more pressure when using the touch panel.
Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Finger gestures Finger gestures • Select window • Select object (e.g. NC set) • Activate entry field – Enter or overwrite value – Tap again to change the value Tap with 2 fingers •...
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Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Flick horizontally with one finger • Scroll in lists with many columns Spread • Zoom in on graphic contents (e.g. simulation, mold mak‐ ing view) ...
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Multitouch operation with SINUMERIK Operate 4.3 Finger gestures Tap and hold using 2 fingers • Open cycles line by line to change (without input screen form) Note Flicking gestures with several fingers The gestures only function reliably if you hold the fingers sufficiently far apart. The fingers should be at least 1 cm apart.
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface Multitouch user interface 4.4.1 Screen layout Touch and gesture operator controls for SINUMERIK Operate with the "SINUMERIK Operate Generation 2" user interface. ① Changing the channel ② Cancel alarms ③ Function key block ④...
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface 4.4.2 Function key block Operator control Function Switch operating area Tap the current operating area, and select the desired operating area from the operating area bar. Switch operating mode The operating mode is only displayed. To switch the operating mode, tap the operating area and select the operating area from the vertical softkey bar.
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface Operator control Function Tapping the Cancel alarm symbol clears all queued can‐ cel alarms. If a channel menu has been configured, it is displayed. Tapping the channel display in the status display switches you to the next channel.
Multitouch operation with SINUMERIK Operate 4.4 Multitouch user interface 4.4.5 Special "tilde" character If the shift key for letters and special characters is pressed, the keyboard assignment changes to the special characters. ① <Tilde> In the Editor or in alphanumeric input fields, the special character <Tilde> is entered with the <Tilde>...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Expansion with side screen 4.5.1 Overview Panels in widescreen format provide the possibility of using the extra area to display additional elements. In addition to the SINUMERIK Operate screen, displays and virtual keys are shown to provide faster information and operation.
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Navigation bar Operator control Function Opens the "Machinery" operating area. Opens the tool list in the "Parameter" operating area. Opens the "Work offset" window in the "Parameter" operating area. Opens the "Program" operating area. Opens the "Program manager"...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.3 Standard widgets Open sidescreen • Tap the arrow on the navigation bar to show the sidescreen. The standard widgets are displayed in minimized form as the header line. ① Widget header lines ②...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.5 "Zero point" widget The widget includes values of the active work offset for all configured axes. The approximate and detailed offset, as well as rotation, scaling and mirroring are displayed for each axis.
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Only those variables that are currently displayed in the "NC/PLC variables" screen in the "Diagnostics" operating area are shown. To update the list in the "NC/PLC variables" widget following a change in the "NC/PLC variables" screen in the "Diagnostics" operating area, collapse and expand the widget again.
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.10 "Service life" widget The widget displays the tool monitoring in relation to the following values: • Operating time of tool (standard time monitoring) • Finished workpieces (quantity monitoring) • Tool wear (wear monitoring) Note Multiple cutting edges If a tool has multiple cutting edges, the values of the edge with the lowest residual service life,...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen If the particular camera has been configured, start streaming by opening the widget. Additional information on activating widgets "Camera 1" and "Camera 2" is provided in the SINUMERIK Operate Commissioning Manual. 4.5.13 Sidescreen with pages for the ABC keyboard and/or machine control panel Not only standard widgets but also pages with ABC keyboards and machine control panels can...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen Configure ABC keyboard and MCP If you configured ABC keyboard and MCP keys, then the navigation bar is extended for the sidescreen: Operator con‐ Function trol Display of standard widgets in the sidescreen Display of an ABC keyboard on the sidescreen Display of a machine control panel on the sidescreen 4.5.14...
Multitouch operation with SINUMERIK Operate 4.5 Expansion with side screen 4.5.15 Example 2: Machine control panel in the sidescreen ① Machine control panel ② Key to display the machine control panel Universal Operating Manual, 07/2024, A5E48383617B AG...
Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager SINUMERIK Operate Display Manager 4.6.1 Overview With a panel with full HD resolution (1920x1080), you have the possibility to work with the Display Manager. The Display Manager allows you to see a lot of information at a glance. With the Display Manager, the screen area is divided into several display areas.
Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager 4.6.2 Screen layout The standard supply of a SINUMERIK Operate Display Manager offers the option of choosing between 3-display areas and 4-display areas. ① SINUMERIK Operate with navigation bar for switchover of the operating area ②...
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Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function 4-display areas • SINUMERIK Operate (with function block) • Widget area • Applications area (PDF, virtual keyboard) • Area with virtual keyboard Mirroring display areas Mirrors the selected arrangement of the display areas. Navigating in SINUMERIK Operate Tap on the corresponding icon to directly open the desired operating area.
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Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function Opens the PDF stored here. The following functions are available in the PDF display: • Open (<CTRL> + <O>) • Mark (<CTRL> + <A>) • Copy (<CTRL> + <C>) •...
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Multitouch operation with SINUMERIK Operate 4.6 SINUMERIK Operate Display Manager Operator control Function Camera Live streaming of the configured camera: • Live streaming camera 1 • Live streaming camera 2 • Live streaming camera 1 and camera 2 If a camera has been configured, you can directly view the relevant stream‐ ing process.
Setting up the machine Switching on and switching off Startup When the control starts up, the main screen opens according to the operating mode specified by the machine manufacturer. This is usually the main screen for the "REF POINT" function. Machine manufacturer Please observe the information provided by the machine manufacturer.
Setting up the machine 5.2 Approaching a reference point Approaching a reference point 5.2.1 Referencing axes Your machine tool can be equipped with an absolute or incremental path measuring system. An axis with incremental path measuring system must be referenced after the controller has been switched on –...
Setting up the machine 5.2 Approaching a reference point Press the <-> or <+> key. The selected axis moves to the reference point. If you have pressed the wrong direction key, the action is not accepted and the axes do not move. ...
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Setting up the machine 5.2 Approaching a reference point Press the <-> or <+> key. The selected axis moves to the reference point and stops. The coordi‐ nate of the reference point is displayed. The axis is marked with Press the "User enable" softkey. The "User Agreement"...
Setting up the machine 5.3 Modes of operation Modes of operation 5.3.1 General information You can work in three different operating modes. "JOG" mode "JOG" mode is used for the following preparatory actions: • Approach reference point, i.e. the machine axis is referenced •...
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Setting up the machine 5.3 Modes of operation Select "REPOS" Press the <REPOS> key. "MDI" mode (Manual Data Input) In "MDI" mode, you can enter and execute G code commands non-modally to set up the machine or to perform a single action. Selecting "MDI"...
Setting up the machine 5.3 Modes of operation 5.3.2 Modes groups and channels Machining channels and handling channels Every channel behaves like an independent NC. A maximum of one part program can be processed per channel. • Control with 1channel One mode group exists. •...
Setting up the machine 5.3 Modes of operation When a channel menu is available, all of the channels are displayed on softkeys and can be switched over. Changing the channel Press the <CHANNEL> key. The channel changes over to the next channel. ...
Setting up the machine 5.4 Settings for the machine Settings for the machine 5.4.1 Switching over the coordinate system (MCS/WCS) The coordinates in the actual value display are relative to either the machine coordinate system or the workpiece coordinate system. By default, the workpiece coordinate system is set as a reference for the actual value display. The machine coordinate system (MCS), in contrast to the workpiece coordinate system (WCS), does not take into account any zero offsets, tool offsets and coordinate rotation.
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Setting up the machine 5.4 Settings for the machine The following conditions must be met before you can switch between units of measurement: • The corresponding machine data are set. • All channels are in the reset state. • The axes are not being traversed via "JOG", "DRF", and the "PLC". •...
Setting up the machine 5.4 Settings for the machine 5.4.3 Setting the zero offset You can enter a new position value in the actual value display for individual axes when a settable zero offset is active. The difference between the position value in the machine coordinate system MCS and the new position value in the workpiece coordinate system WCS is saved permanently in the currently active zero offset (e.g.
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Setting up the machine 5.4 Settings for the machine Procedure Select the "JOG" mode in the "Machine" operating area. Press the "Set ZO" softkey. - OR - Press the ">>", "REL act. vals" and "Set REL" softkeys to set position values in the relative coordinate system.
Setting up the machine 5.5 Zero offsets Zero offsets 5.5.1 Overview - work offsets Following reference point approach, the actual value display for the axis coordinates is based on the machine zero (M) of the machine coordinate system (Machine). The program for machining the workpiece, however, is based on the workpiece zero (W) of the workpiece coordinate system (Work).
Setting up the machine 5.5 Zero offsets 5.5.2 Display active zero offset The following zero offsets are displayed in the "Zero Offset - Active" window: • Zero offsets, for which active offsets are included, or for which values are entered. • Settable zero offsets •...
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Setting up the machine 5.5 Zero offsets Display of active work offsets Work offsets MCS actual value Display of the actual value in the Machine Coordinate System. Kin. trans. workpiece Displays the additional work offsets programmed with $P_TRAFRAME_P. Kin. trans. tool Displays the additional work offsets programmed with $P_TRAFRAME_T.
Setting up the machine 5.5 Zero offsets Procedure Select the "Parameter" operating area. Press the "Work offset" and "Overview" softkeys. The "Work offsets - Overview" window opens. 5.5.4 Displaying and editing base zero offset The defined channel-specific and global base offsets, divided into coarse and fine offsets, are displayed for all set-up axes in the "Zero offset - Base"...
Setting up the machine 5.5 Zero offsets 5.5.5 Displaying and editing settable zero offset All settable offsets, divided into coarse and fine offsets, are displayed in the "Work offset - G54...G599" window. Rotation, scaling and mirroring are displayed. Procedure Select the "Parameter" operating area. Press the "Work offset"...
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Setting up the machine 5.5 Zero offsets Note Settings for rotation, scaling and mirroring are specified here and can only be changed here. Tool details You can display the following details for the tool and wear data for tools: • TC •...
Setting up the machine 5.5 Zero offsets You can edit the values directly in the table. - OR - Press the "Clear offset" softkey to reset all entered values. Press the "ZO +" or "ZO -" softkey to select the next or previous offset, respectively, within the selected area ("Active", "Base", "G54 to G599") without first having to switch to the overview window.
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Setting up the machine 5.5 Zero offsets Press the "Clear offset" softkey. A confirmation prompt is displayed as to whether you really want to delete the work offset. Press the "OK" softkey to confirm that you wish to delete the work offset. Universal Operating Manual, 07/2024, A5E48383617B AG...
Setting up the machine 5.6 Monitoring axis and spindle data Monitoring axis and spindle data 5.6.1 Specify working area limitations Using the "Working area limitation" function you can limit the range within which a tool should traverse in all channel axes. This function allows you to set up protection zones in the working area that are inhibited for tool motion.
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Setting up the machine 5.6 Monitoring axis and spindle data You can limit the spindle speeds in fields "Minimum" and "Maximum" within the limit values defined in the relevant machine data. Spindle speed limitation at constant cutting rate In field "Spindle speed limitation at G96", the programmed spindle speed limitation at constant cutting speed is displayed together with the permanently active limitations.
Setting up the machine 5.7 Displaying setting data lists Displaying setting data lists You can display lists with configured setting data. Machine manufacturer Please refer to the machine manufacturer's specifications. Procedure Select the "Parameter" operating area. Press the "Setting data" and "Data lists" softkeys. The "Setting Data Lists"...
Setting up the machine 5.8 Handwheel assignment Handwheel assignment You can traverse the axes in the machine coordinate system (Machine) or in the workpiece coordinate system (Work) via the handwheel. Software option You require the "Extended operator functions" option for the handwheel offset. All axes are provided in the following order for handwheel assignment: •...
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Setting up the machine 5.8 Handwheel assignment Press the "Handwheel" softkey again. - OR - Press the "Back" softkey. The "Handwheel" window closes. Deactivate handwheel Position the cursor on the handwheel whose assignment you wish to cancel (e.g. No. 1). Press the softkey for the assigned axis again (e.g.
Setting up the machine 5.9 MDA 5.9.1 Working in MDA In "MDI" mode (Manual Data Input mode), you can enter G-code commands or standard cycles block-by-block and immediately execute them for setting up the machine. You have the option of loading an MDI program or a standard program with the standard cycles directly into the MDI buffer from the program manager;...
Setting up the machine 5.9 MDA Position the cursor to the required storage location, press the "Search" softkey and enter the required search term in the search dialog if you wish to search for a specific directory or subdirectory. Note: The place holders "*" (replaces any character string) and "?" (repla‐ ces any character) make it easier for you to perform a search.
Setting up the machine 5.9 MDA Press the <CYCLE START> key. The control executes the input blocks. When executing G-code commands and standard cycles, you have the option of controlling the sequence as follows: • Executing the program block-by-block •...
Working in manual mode General Always use "JOG" mode when you want to set up the machine for the execution of a program or to carry out simple traversing movements on the machine: • Synchronize the measuring system of the controller with the machine (reference point approach) •...
Working in manual mode 6.2 Selecting a tool and spindle Selecting a tool and spindle 6.2.1 T, S, M windows For the preparatory actions in manual mode, tool selection and spindle control are both performed centrally in a screen form. In manual mode, you can select a tool either by its name or its location number. If you enter a number, a search is performed for a name first, followed by a location number.
Working in manual mode 6.2 Selecting a tool and spindle Parameter Meaning Unit Gear stage Specification of the gear stage (auto, I - V) Stop position Entering the spindle position degrees Note Spindle positioning You can use this function to position the spindle at a specific angle, e.g. during a tool change. •...
Working in manual mode 6.2 Selecting a tool and spindle 6.2.3 Starting and stopping a spindle manually Procedure Select the "JOG" operating mode. Press the "T, S, M" softkey. Select the desired spindle (e.g. S1) and enter the desired spindle speed (rpm) or the constant cutting velocity (m/min) in the adjacent input field.
Working in manual mode 6.2 Selecting a tool and spindle 6.2.4 Position spindle Procedure Select the "JOG" operating mode. Press the "T, S, M" softkey. Select the "Stop Pos." setting in the "Spindle M function" field. The "Stop Pos." entry field appears. ...
Working in manual mode 6.3 Traversing axes Traversing axes You can traverse the axes in manual mode via the Increment or Axis keys or handwheels. During a traverse initiated from the keyboard, the selected axis moves at the programmed setup feedrate. During an incremental traverse, the selected axis traverses a specified increment.
Working in manual mode 6.3 Traversing axes Note When the controller is switched on, the axes can be traversed right up to the limits of the machine as the reference points have not yet been approached and the axes referenced. Emergency limit switches might be triggered as a result. The software limit switches and the working area limitation are not yet operative! The feed enable signal must be set.
Working in manual mode 6.4 Positioning axes Positioning axes In manual mode, you can traverse individual or several axes to certain positions in order to implement simple machining sequences. The feedrate / rapid traverse override is active during traversing. Procedure If required, select a tool.
Working in manual mode 6.5 Manual retraction Manual retraction In the following cases, the "Retract" function allows drilling tools to be retracted in the tool direction in the JOG mode: • After interrupting a thread tapping operation (G33/331/G332), • After interrupting machining operations using drilling tools (tools 200 to 299) as a result of power failure or a RESET at the machine control panel.
Working in manual mode 6.6 Default settings for manual mode Default settings for manual mode Specify the configurations for the manual mode in the "Settings for manual operation" window. Default settings Settings Meaning Type of feedrate Here, you select the type of feedrate. ...
Machining the workpiece Starting and stopping machining During execution of a program, the workpiece is machined in accordance with the programming on the machine. After the program is started in automatic mode, workpiece machining is performed automatically. Preconditions The following requirements must be met before executing a program: •...
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Machining the workpiece 7.1 Starting and stopping machining Stopping machining Press the <CYCLE STOP> key. Machining stops immediately, individual blocks do not finish execution. At the next start, execution is resumed at the same location where it stopped. Canceling machining ...
Machining the workpiece 7.2 Selecting a program Selecting a program Procedure Select the "Program Manager" operating area. The directory overview is opened. Select the location where the program is archived (e.g. "NC") Place the cursor on the directory containing the program that you want to select.
Machining the workpiece 7.3 Program running-in Program running-in When testing a program, you can select that the system can interrupt the machining of the workpiece after each program block, which triggers a movement or auxiliary function on the machine. In this way, you can control the machining result block-by-block during the initial execution of a program on the machine.
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Machining the workpiece 7.3 Program running-in See also Selecting a program (Page 133) Universal Operating Manual, 07/2024, A5E48383617B AG...
Machining the workpiece 7.4 Displaying the current program block Displaying the current program block 7.4.1 Displaying a basic block If you want precise information about axis positions and important G functions during testing or program execution, you can call up the basic block display. This is how you check, when using cycles, for example, whether the machine is actually traversing.
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Machining the workpiece 7.4 Displaying the current program block Several program run throughs If you have programmed several program run throughs, i.e. subprograms are run through several times one after the other by specifying the additional parameter P, then during processing, the program runs still to be executed are displayed in the "Program Levels" window.
Machining the workpiece 7.5 Correcting a program Correcting a program As soon as a syntax error in the part program is detected by the controller, program execution is interrupted and the syntax error is displayed in the alarm line. Correction options Depending on the state of the control system, you have various options of correcting the program.
Machining the workpiece 7.6 Repositioning axes Repositioning axes After a program interruption in the automatic mode (e.g. after a tool breaks), you can move the tool away from the contour in manual mode. The coordinates of the interrupt position will be saved. The distances traversed in manual mode are displayed in the actual value window.
Machining the workpiece 7.7 Starting execution at a specific point Starting execution at a specific point 7.7.1 Use block search If you want to perform only a certain section of a program on the machine, then you need not start the program from the beginning. You can start the program from a specified program block.
Machining the workpiece 7.7 Starting execution at a specific point Cascaded search You can start another search from the "Search target found" state. Each time a search target is found, it is possible to continue cascading arbitrarily. Note Another cascaded block search can be started from the stopped program execution only if the search target has been found.
Machining the workpiece 7.7 Starting execution at a specific point 7.7.2 Continuing program from search target Press the "CYCLE START" key twice to continue the program from the desired position. • The first CYCLE START outputs the auxiliary functions collected during the search. The program is then in the Stop state.
Machining the workpiece 7.7 Starting execution at a specific point 7.7.4 Defining an interruption point as search target Requirement A program was selected in "AUTO" mode and interrupted during execution through CYCLE STOP or RESET. Software option You require the "Extended operator functions" option. Procedure Press the "Block search"...
Machining the workpiece 7.7 Starting execution at a specific point Screen form Each line represents one program level. The actual number of levels in the program depends on the nesting depth of the program. Level 1 always corresponds to the main program and all other levels correspond to subprograms.
Machining the workpiece 7.7 Starting execution at a specific point Parameter Meaning Number of subprogram repetitions If a subprogram is performed several times, you can enter the number of the pass here at which processing is to be continued Line: Is automatically filled for an interruption point Type "...
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Machining the workpiece 7.7 Starting execution at a specific point Block search mode Meaning Without calculation For a quick search in the main program. Calculations will not be performed during the block search, i.e. the calculation is skipped up to the target block. All settings required for execution have to be programmed from the target block (e.g.
Machining the workpiece 7.8 Controlling the program run Controlling the program run 7.8.1 Program control You can change the program sequence in the "AUTO" and "MDA" modes. Abbreviation/Program Mode of operation control The program is started and executed with auxiliary function outputs and dwell times. In this mode, the axes are not traversed.
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You can also define NC functions (auxiliary functions, cycle calls, T-preselection) as NC function transitions. Note: The stop option can be disabled at special points, for example in Siemens machining cycles or manufacturer cycles. Please observe the information provided by the machine manufacturer.
Machining the workpiece 7.8 Controlling the program run Procedure Select the "Machine" operating area. Press the <AUTO> or <MDA> button. Press the "Prog. ctrl." softkey. The "Program control" window opens. 7.8.2 Use Powerride for program control "Powerride" is an additional rotary/push button on the machine control panel. The Powerride combines the override value and the NC start and facilitates program start-up and single block machining.
Machining the workpiece 7.8 Controlling the program run 7.8.3 Skip blocks You can skip program blocks that are not to be executed every time the program runs. The skip blocks are identified by placing a "/" (forward slash) or "/x" (x = number of skip level) character in front of the block number.
Machining the workpiece 7.9 Overstore Overstore With overstore, you have the option of executing technological parameters (for example, auxiliary functions, axis feed, spindle speed, programmable instructions, etc.) before the program is actually started. The program instructions act as if they are located in a normal part program.
Machining the workpiece 7.9 Overstore Note Block-by-block execution The <SINGLE BLOCK> key is also active in the overstore mode. If several blocks are entered in the overstore buffer, then these are executed block-by-block after each NC start Deleting blocks Press the "Delete blocks" softkey to delete program blocks you have en‐ tered.
Machining the workpiece 7.10 Editing a program 7.10 Editing a program With the editor, you are able to render, supplement, or change part programs. Note Maximum block length The maximum block length is 512 characters. Calling the editor • The editor is started via the "Program correction" softkey in the "Machine" operating area. You can directly change the program by pressing the <INSERT>...
Machining the workpiece 7.10 Editing a program Search options • Whole words Activate this option and enter a search term if you want to search for texts/terms that are present as words in precisely this form. If, for example, you enter the search term "Finishing tool", only single "Finishing tool" terms are displayed.
Machining the workpiece 7.10 Editing a program - OR - Press the "Cancel" softkey when you want to cancel the search. Further search options Softkey Function The cursor is set to the first character in the program. The cursor is set to the last character in the program. 7.10.2 Replacing program text You can find and replace text in one step.
Machining the workpiece 7.10 Editing a program Press the "Continue search" softkey if the text located during the search should not be replaced. - OR - Press the "Cancel" softkey when you want to cancel the search. Note Replacing texts •...
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Machining the workpiece 7.10 Editing a program Precondition The program is opened in the editor. Procedure Press the "Mark" softkey. - OR - Press the <SELECT> key. Select the desired program blocks with the cursor or mouse. Press the "Copy"...
Machining the workpiece 7.10 Editing a program Note The buffer memory contents are retained even after the editor is closed, enabling you to paste the contents in another program. Note Copy/cut current line To copy and cut the current line where the cursor is positioned, it is not necessary to mark or select it.
Machining the workpiece 7.10 Editing a program Note • If you only want to renumber a section, before the function call, select the program blocks whose block numbering you want to edit. • When you enter a value of "0" for the increment size, then all of the existing block numbers are deleted from the program and/or from the selected range.
Machining the workpiece 7.10 Editing a program Select the required program blocks that you wish to combine to form a block. Press the "Build block" softkey. The "Build Block" window opens. Enter a designation for the block, assign the spindle, if required, select the additional run-in code and the automatic retraction and then press the "OK"...
Machining the workpiece 7.10 Editing a program Opening several programs You have the option of opening up to ten program blocks. In the program manager, select the programs that you wish to open and view in the multiple editor and then press on the "Open" softkey. The editor is opened and the first two programs are displayed.
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Machining the workpiece 7.10 Editing a program Defaults Setting Meaning Number automatically • Yes: A new block number will automatically be assigned after every line change. In this case, the specifications provided under "First block number" and "Increment" are applicable. • No: No automatic numbering First block number Specifies the starting block number of a newly created program.
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Machining the workpiece 7.10 Editing a program Setting Meaning Determine machining Defines which program runtimes are determined in the simulation or in auto‐ times matic mode: • Program runtimes are not determined. • Block-by-block: The runtimes are determined for each program block. •...
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Machining the workpiece 7.10 Editing a program Setting Meaning Highlight selected G Defines the display of G code commands. code commands • All G code commands are displayed in the standard color. • Selected G code commands or keywords are highlighted in color. Define the rules for the color assignment in the sleditorwidget.ini configuration file.
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Machining the workpiece 7.10 Editing a program Press the "Del. machining times" softkey if you wish to delete the machin‐ ing times. The machining times that have been determined are deleted from the editor as well as from the actual block display. If the machining times are saved to an ini file, then this file is also deleted.
Machining the workpiece 7.11 Display and edit user variables 7.11 Display and edit user variables The defined user data may be displayed in lists. User variables The following variables can be defined: • Global arithmetic parameters (RG) • Channel-specific arithmetic parameters (R parameters) •...
Machining the workpiece 7.11 Display and edit user variables 7.11.1 Global R parameters Global R parameters are arithmetic parameters, which exist in the control itself, and can be read or written to by all channels. You use global R parameters to exchange information between channels, or if global settings are to be evaluated for all channels.
Machining the workpiece 7.11 Display and edit user variables Deleting R parameters and comments Press the ">>" and "Delete" softkeys. The "Delete global R parameters" window opens. In fields "from global R parameters" and "to global R parameters", select the global R parameters whose values you wish to delete.
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Machining the workpiece 7.11 Display and edit user variables Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "R variables" softkey. The "R parameters" window appears. Display comments Press the ">>" and "Display comments" softkeys. The "R parameters with comments " window opens. Press the "Display comments"...
Machining the workpiece 7.11 Display and edit user variables 7.11.3 Displaying global user data (GUD) Global user variables Global GUDs are NC global user data (Global User Data) that remains available after switching the machine off. GUDs apply in all programs. Definition A GUD variable is defined with the following: •...
Machining the workpiece 7.11 Display and edit user variables Press the "GUD selection" softkey and the "SGUD" to "GUD6" softkeys if you wish to display SGUD, MGUD, UGUD as well as GUD4 to GUD 6 of the global user variables. ...
Machining the workpiece 7.11 Display and edit user variables Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "Channel GUD" and "GUD selection" softkeys. A new vertical softkey bar appears. Press the "SGUD" ... "GUD6" softkeys if you want to display the SGUD, MGUD, UGUD as well as GUD4 to GUD 6 of the channel-specific user variables.
Machining the workpiece 7.11 Display and edit user variables Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "Local LUD" softkey. 7.11.6 Displaying program user data (PUD) Program-global user variables PUDs are global part program variables (Program User Data). PUDs are valid in all main programs and subprograms, where they can also be written and read.
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Machining the workpiece 7.11 Display and edit user variables Procedure Select the "Parameter" operating area. Press the "User variable" softkey. Press the "R parameters", "Global GUD", "Channel GUD", "Local GUD" or "Program PUD" softkeys to select the list in which you would like to search for user variables.
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Machining the workpiece 7.11 Display and edit user variables Define the desired user variable. Press the "Exit" softkey to close the editor. Activating user variables Press the "Activate" softkey. A prompt is displayed. Select whether the current values in the definition files should be retained ...
Machining the workpiece 7.12 Display G and auxiliary functions 7.12 Display G and auxiliary functions 7.12.1 Selected G functions 16 selected G groups are displayed in the "G Function" window. Within a G group, the G function currently active in the controller is displayed. Some G codes (e.g.
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Machining the workpiece 7.12 Display G and auxiliary functions Group Meaning G group 7 Tool radius compensation (e.g. G40, G42) G group 8 Settable work offset (e.g. G54, G57, G500) G group 9 Offset suppression (e.g. SUPA, G53) G group 10 Exact stop - continuous-path mode (e.g.
Machining the workpiece 7.12 Display G and auxiliary functions 7.12.2 All G functions All G groups and their group numbers are listed in the "G Functions" window. Within a G group, only the G function currently active in the controller is displayed. Additional information in the footer The following additional information is displayed in the footer: •...
Machining the workpiece 7.12 Display G and auxiliary functions You have the option to configure which G functions are highlighted. Further information Additional information on the contour / orientation tolerance is provided in the Basic Functions Function Manual. Procedure Select the "Machine" operating area Press the <JOG>, <MDI>...
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Machining the workpiece 7.12 Display G and auxiliary functions Procedure Select the "Machine" operating area. Press the <JOG>, <MDA> or <AUTO> key. Press the "H functions" softkey. The "Auxiliary Functions" window opens. Press the "H functions" softkey again to hide the window again. Universal Operating Manual, 07/2024, A5E48383617B AG...
Machining the workpiece 7.13 Displaying superimpositions 7.13 Displaying superimpositions In window "Overrides", override motion can be displayed using the online tool length compensation and DRF offsets. Input field Meaning Tool Actual tool compensation offset using the online tool length com‐ pensation ($AA_TOFF) Lower limit of the tool compensation offset $AA_TOFF that can be entered using setting data SD42972 $SC_TOFF_LIMIT_MINUS Upper limit of the tool compensation offset $AA_TOFF that can be...
Machining the workpiece 7.14 Displaying status of synchronized actions 7.14 Displaying status of synchronized actions You can display status information for diagnosing synchronized actions in the "Synchronized Actions" window. You get a list with all currently active synchronized actions. In this list, the synchronized action programming is displayed in the same form as in the part program.
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Machining the workpiece 7.14 Displaying status of synchronized actions Procedure Select the "Machine" operating area. Press the <AUTO>, <MDA> or <JOG> key. Press the menu forward key and the "Synchron." softkey. The "Synchronized Actions" window appears. You obtain a display of all activated synchronized actions. Press the "ID"...
Machining the workpiece 7.15 Displaying the program runtime and counting workpieces 7.15 Displaying the program runtime and counting workpieces To gain an overview of the program runtime and the number of machined workpieces, open the "Times, Counter" window. Machine manufacturer Please observe the information provided by the machine manufacturer. Displayed times •...
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Machining the workpiece 7.15 Displaying the program runtime and counting workpieces Procedure Select the "Machine" operating area. Press the <AUTO> key. Press the "Times, Counter" softkey. The "Times, Counter" window opens. Select "Yes" under "Count workpieces" if you want to count completed workpieces.
Machining the workpiece 7.16 Settings for the automatic mode 7.16 Settings for the automatic mode Before machining a workpiece, you can test the program in order to identify programming errors at an early stage. Use the dry run feedrate for this purpose. You have the option of additionally limiting the traversing speed so that when running-in a new program with rapid traverse, no undesirably high traversing speeds occur.
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Machining the workpiece 7.16 Settings for the automatic mode Note Please observe the information provided by the machine manufacturer. Save machining times You define how the machining times determined are processed. • Yes A subdirectory with the name "GEN_DATA.WPD" is created in the directory of the part program.
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Machining the workpiece 7.16 Settings for the automatic mode Further information Additional information on the display of measurement result display is provided in the Measuring Cycles Programming Manual. Note You have the option of changing the feed velocity during operation. Universal Operating Manual, 07/2024, A5E48383617B AG...
Machining the workpiece 7.17 Working with DXF files 7.17 Working with DXF files 7.17.1 Overview The "DXF-Reader" function allows you to open files created in SINUMERIK Operate directly in a CAD system and accept and store contours directly in G-code. The DXF file can be displayed in the Program Manager. Software option You require the "DXF-Reader"...
Machining the workpiece 7.17 Working with DXF files Procedure Press the "Clean" and "Layer selection" softkeys if you want to hide spe‐ cific layers. The "Layer Selection" window opens. Deactivate the required layers and press the "OK" softkey. ...
Machining the workpiece 7.17 Working with DXF files - OR - Press the "Details" and "Zoom elem. selection" softkeys if you want to au‐ tomatically zoom elements that are in a selection set. 7.17.2.4 Changing the section If you want to move or change the size of a section of the drawing, for example, to view details or redisplay the complete drawing later, use the magnifying glass.
Machining the workpiece 7.17 Working with DXF files Procedure Press the "Details" and "Rotate figure" softkeys. Press the "Arrow right", "Arrow left", "Arrow up", "Arrow down", "Arrow clockwise" or "Arrow counter-clockwise" softkey to change the position of the drawing. 7.17.2.6 Displaying/editing information for the geometric data Precondition The DXF file is opened in the Program Manager or in the editor.
Machining the workpiece 7.17 Working with DXF files Note Editing a geometric element You can use this function to make smaller changes to the geometry, e.g. for missing intersections. You should make larger changes in the input screen of the editor. You cannot undo any changes that you make with "Element Edit".
Machining the workpiece 7.17 Working with DXF files 7.17.3.3 Assigning the machining plane You can select the machining plane in which the contour created with the DXF reader should be located. Procedure The DXF file is opened in the editor. Press the "Select plane"...
Machining the workpiece 7.17 Working with DXF files Press the "Deselect range" softkey to undo the selection of the machining range. The DXF fie is reset to the original display. Delete selected ranges and elements of the DXF file Press the "Reduce" softkey. ...
Machining the workpiece 7.17 Working with DXF files Press the "Back" and ">>" softkeys. Press the "Save DXF" softkey. Enter the required name in the "Save DXF Data" window and press "OK". The "Save As" window opens. Select the required storage location. If required, press the "New directory"...
Machining the workpiece 7.17 Working with DXF files - OR - Press the "Free input" softkey to open the "Reference Point Input" window and enter the values for the positions (X, Y) there. 7.17.3.7 Accepting contours The part program to be processed has been created and you are in the editor.
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Machining the workpiece 7.17 Working with DXF files Press the "OK" softkey. The CAD drawing opens and can be edited for contour selection. The cursor takes the form of a cross. Specifying a reference point If required, specify a zero point. Contour line Press the ">>"...
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Machining the workpiece 7.17 Working with DXF files Press the "Element center" softkey to place the contour end at the center of the element. - OR - Press the "Element end" softkey to place the contour end at the end of the element.
Machining the workpiece 7.18 Mold making view 7.18 Mold making view For large mold making programs such as those provided by CAD/CAM systems, you have the option to display the machining paths by using a fast view. This provides you with a fast overview of the program, and you have the possibility of correcting it.
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Machining the workpiece 7.18 Mold making view The following NC blocks are not supported for the mold making view: • Helix programming • Rational polynomials • Other G codes or language commands All NC blocks that cannot be interpreted are simply overread. Simultaneous view of the program and mold making view You have the option of displaying the mold making view next to the program blocks in the editor.
Machining the workpiece 7.18 Mold making view Changing and adapting the mold making view Like simulation and simultaneous recording, you have the option of changing and adapting the mold making view in order to achieve the optimum view. • Increasing or reducing the size of the graphic •...
Machining the workpiece 7.18 Mold making view Procedure Press the softkey "Hide G1/G2/G3" if you want to conceal the machining paths. - OR - Press the softkey "Hide G0" if you want to deactivate the approach and retraction paths. ...
Machining the workpiece 7.18 Mold making view Procedure Press the ">>" and "Select point" softkeys. Cross-hairs for selecting a point are shown in the diagram. Using the cursor keys, move the cross-hairs to the desired position in the graphic. Press the "Select NC block" softkey. The cursor jumps to the associated program block in the editor.
Machining the workpiece 7.18 Mold making view Procedure Press the <+> and <-> keys if you wish to enlarge or reduce the graphic display. The graphic display enlarged or reduced from the center. - OR - Press the "Details" and "Zoom +" softkeys if you wish to increase the size of the segment.
Machining the workpiece 7.18 Mold making view Procedure Press one of the cursor keys to move the mold making view up, down, left or right. - OR - With the <SHIFT> key pressed, rotate the mold building view in the re‐ quired direction using the cursor keys.
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Machining the workpiece 7.18 Mold making view Press the "Magnify +" or <+> softkey to enlarge the frame. - OR - Press the "Magnify -" or <-> softkey to reduce the frame. - OR - Press one of the cursor keys to move the frame up, down, left or right.
Simulating machining Overview During simulation, the current program is calculated in its entirety and the result displayed in graphic form. The result of programming is verified without traversing the machine axes. Incorrectly programmed machining steps are detected at an early stage and incorrect machining on the workpiece prevented.
Simulating machining 8.1 Overview Depth display The depth infeed is color-coded. The depth display shows the depth level at which machining is currently. "The deeper, the darker" applies for the depth display. Machine references The simulation is implemented as workpiece simulation. This means that it is not assumed that the zero offset has already been precisely scratched or is known.
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Simulating machining 8.1 Overview Note Thread turns not displayed For thread and drill thread milling, the thread turns are not displayed in the simulation and for simultaneous recording. Display variants You can choose between three variants of graphical display: • Simulation before machining of the workpiece Before machining the workpiece on the machine, you can perform a quick run-through in order to graphically display how the program will be executed.
Simulating machining 8.1 Overview Properties of simultaneous recording and simulation Traversing paths For the simulation, the displayed traversing paths are saved in a ring buffer. If this buffer is full, then the oldest traversing path is deleted with each new traversing path. Optimum display If simultaneous machining is stopped or has been completed, then the display is again converted into a high-resolution image.
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Simulating machining 8.1 Overview Examples Several examples for machine types that are supported: Swivel head 90°/90° Swivel head 90°/45° Universal Operating Manual, 07/2024, A5E48383617B AG...
Simulating machining 8.2 Simulation prior to machining of the workpiece Simulation prior to machining of the workpiece Before machining the workpiece on the machine, you have the option of performing a quick run- through in order to graphically display how the program will be executed. This provides a simple way of checking the result of the programming.
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Simulating machining 8.2 Simulation prior to machining of the workpiece Note Operating area switchover The simulation is exited if you switch into another operating area. If you restart the simulation, then this starts again at the beginning of the program. Universal Operating Manual, 07/2024, A5E48383617B AG...
Simulating machining 8.3 Simultaneous recording prior to machining of the workpiece Simultaneous recording prior to machining of the workpiece Before machining the workpiece on the machine, you can graphically display the execution of the program on the screen to monitor the result of programming. Software option You require the option "Simultaneous recording (real-time simulation)"...
Simulating machining 8.4 Simultaneous recording during machining of the workpiece Simultaneous recording during machining of the workpiece If the view of the work space is blocked by coolant, for example, while the workpiece is being machined, you can also track the program execution on the screen. Software option You require the option "Simultaneous recording (real-time simulation)"...
Simulating machining 8.5 Different views of the workpiece Different views of the workpiece 8.5.1 Overview In the graphical display, you can choose between different views so that you constantly have the best view of the current workpiece machining, or in order to display details or the overall view of the finished workpiece.
Simulating machining 8.5 Different views of the workpiece 8.5.3 3D view Displaying the 3D view Simultaneous recording or the simulation is started. Press the "Other views" and "3D view" softkeys. Software option You require the option "3D simulation (finished part)" for the simulation. Changing the display You can increase or decrease the size of the simulation graphic, move it, turn it, or change the segment.
Simulating machining 8.5 Different views of the workpiece Press the "From rear" softkey if you wish to view the workpiece from the rear. - OR - Press the "From left" softkey if you wish to view the workpiece from the left.
Simulating machining 8.6 Editing the simulation display Editing the simulation display 8.6.1 Blank display You have the option of replacing the blank defined in the program or to define a blank for programs in which a blank definition cannot be inserted. Note The unmachined part can only be entered if simulation or simultaneous recording is in the reset state.
Simulating machining 8.7 Program control during simulation Program control during simulation 8.7.1 Changing the feedrate You have the capability of changing the feedrate at any time during the simulation. You track the changes in the status bar. Note Use the rotary switch (override) at the control panel if you are working with the "Simultaneous recording"...
Simulating machining 8.7 Program control during simulation Selecting the maximum feedrate Press the <Ctrl> and <M> keys simultaneously to select the maximum feedrate of 120%. 8.7.2 Simulating the program block by block You have the capability of controlling the program execution during the simulation, i.e. to execute a program, e.g.
Simulating machining 8.8 Modifying and adapting the simulation graphics Modifying and adapting the simulation graphics 8.8.1 Enlarging or reducing the graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press the <+> and <-> keys if you wish to enlarge or reduce the graphic display.
Simulating machining 8.8 Modifying and adapting the simulation graphics 8.8.2 Panning a graphical representation Precondition The simulation or the simultaneous recording is started. Procedure Press a cursor key if you wish to move the graphic up, down, left, or right. 8.8.3 Rotating the graphical representation In the 3D view you can rotate the position of the workpiece to view it from all sides.
Simulating machining 8.8 Modifying and adapting the simulation graphics 8.8.4 Modifying the viewport If you would like to move, enlarge or decrease the size of the segment of the graphical display, e.g. to view details or display the complete workpiece, use the magnifying glass. Using the magnifying glass, you can define your own section and then enlarge or reduce its size.
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Simulating machining 8.8 Modifying and adapting the simulation graphics Procedure Press the "Details" softkey. Press the "Cut" softkey. The workpiece is displayed in the cut state. Press the corresponding softkey to shift the cutting plane in the required direction. … Universal Operating Manual, 07/2024, A5E48383617B AG...
Simulating machining 8.9 Displaying simulation alarms Displaying simulation alarms Alarms might occur during simulation. If an alarm occurs during a simulation run, a window opens in the operating window to display it. The alarm overview contains the following information: • Date and time •...
Creating a G code program Graphical programming Functions The following functionality is available: • Technology-oriented program step selection (cycles) using softkeys • Input windows for parameter assignment with animated help screens • Context-sensitive online help for every input window • Support with contour input (geometry processor) Call and return conditions •...
Creating a G code program 9.2 Program views Program views You can display a G code program in various ways. • Program view • Parameter screen, either with help screen or graphic view Note Help screens / animations Please note that not all the conceivable kinematics can be displayed in help screens and animations of the cyclic support.
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Creating a G code program 9.2 Program views Display of the machining times Display Meaning Light green background Measured machining time of the program block (automatic mode) Green background Measured machining time of the program group (automatic mode) Light blue background Estimated machining time of the program block (simulation) Blue background Estimated machining time of the program group (simulation)
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Creating a G code program 9.2 Program views If the programs of several channels are displayed, the associated commands are displayed in one line. Display Meaning Synchronization command In the program view, you can move between the program blocks using the <Cursor up>...
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Creating a G code program 9.2 Program views The colored symbols Red arrow = tool traverses in rapid traverse Green arrow = tool traverses with the machining feedrate Parameter screen with graphic view Press the "Graphic view" softkey to toggle between the help screen and the graphic view.
Creating a G code program 9.3 Program structure Program structure G_code programs can always be freely programmed. The most important commands that are included in the rule: • Set a machining plane • Call a tool (T and D) • Call a work offset •...
Creating a G code program 9.4 Fundamentals Fundamentals 9.4.1 Machining planes A plane is defined by means of two coordinate axes. The third coordinate axis (tool axis) is perpendicular to this plane and determines the infeed direction of the tool (e.g. for 2½-D machining).
Creating a G code program 9.4 Fundamentals For G17, reference points in the plane are called X0 Y0, for G18 they are called Z0 X0 - and for G19, they are called Y0 Z0. The depth specification in the tool axis for G17 is called Z1, for G18, Y1 and for G19, X1.
Creating a G code program 9.5 Generating a G code program Generating a G code program Create a separate program for each new workpiece that you would like to produce. The program contains the individual machining steps that must be performed to produce the workpiece. Part programs in the G code can be created under the "Workpiece"...
Creating a G code program 9.6 Blank input Blank input 9.6.1 Overview Function The blank is used for the simulation and the simultaneous recording. A useful simulation can only be achieved with a blank that is as close as possible to the real blank. Create a separate program for each new workpiece that you would like to produce.
Creating a G code program 9.6 Blank input 9.6.2 Calling the input screen Procedure Select the "Program" operating area. Press the "Misc." and "Blank" softkeys. The "Blank Input" window opens. 9.6.3 Blank input Parameter Description Unit Data for Selection of the spindle for blank ...
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Creating a G code program 9.6 Blank input Parameter Description Unit Initial dimension Final dimension (abs) or final dimension in relation to ZA (inc) Machining dimension (abs) or machining dimension in relation to ZA (inc) Outside diameter – (only for tube and cylinder) Inside diameter (abs) or wall thickness (inc) –...
Creating a G code program 9.7 Selection of the cycles via softkey Selection of the cycles via softkey Overview of machining steps The following softkeys are available to insert machining steps. ⇒ ⇒ Universal Operating Manual, 07/2024, A5E48383617B AG...
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Creating a G code program 9.7 Selection of the cycles via softkey Universal Operating Manual, 07/2024, A5E48383617B AG...
Multi-channel view 10.1 Multi-channel view The multi-channel view allows you to simultaneously view several channels in the following operating areas: • "Machine" operating area • "Program" operating area Universal Operating Manual, 07/2024, A5E48383617B AG...
Multi-channel view 10.2 Multi-channel view in the "Machine" operating area 10.2 Multi-channel view in the "Machine" operating area With a multi-channel machine, you have the option of simultaneously monitoring and influencing the execution of several programs. Machine manufacturer Please observe the information provided by the machine manufacturer. Displaying the channels in the "Machine"...
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Multi-channel view 10.2 Multi-channel view in the "Machine" operating area Switching between single- and multi-channel view Press the <MACHINE> key in order to briefly switch between the single- and multi-channel view in the machine area. Press the <NEXT WINDOW> key in order to switch between the upper and lower window within a channel column.
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Multi-channel view 10.2 Multi-channel view in the "Machine" operating area In the window "Settings for Multi-Channel View" in the selection box "View", select the required entry (e.g. "2 channels") and define the channels as well as the sequence in which they are to be dis‐ played.
Multi-channel view 10.3 Multi-channel view for large operator panels 10.3 Multi-channel view for large operator panels On the OP015 and OP019 operator panels as well as on the PC, you have the option of displaying up to four channels next to each one. This simplifies the creation and run-in for multi-channel programs.
Multi-channel view 10.3 Multi-channel view for large operator panels Note 2-channel display Unlike the smaller operator panels, the T,F,S window is visible for a 2-channel view in the "Machine" operating area. Program operating area You can display as many as ten programs next to each other in the editor. Displaying a program You can define the width of the program in the Editor window using the settings in the editor.
Multi-channel view 10.4 Setting the multi-channel view 10.4 Setting the multi-channel view Setting Meaning View Here, you specify how many channels are displayed. • 1 channel • 2 channels • 3 channels • 4 channels Channel selection and se‐ You specify which channels in which sequence are displayed in the multi- quence channel view.
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Multi-channel view 10.4 Setting the multi-channel view Press the menu forward key and the "Settings" softkey. Press the "Multi-channel view" softkey. The "Settings for Multi-Channel View" window is opened. Set the multi-channel or single-channel view and define which channels are to be seen in the "Machine" operating area - and in the editor - in which sequence.
Collision avoidance 11.1 Collision avoidance Collision avoidance allows you to avoid collisions and damage while machining a workpiece or creating programs. Software option You require the "Collision Avoidance ECO (machine)" software option in order to use this function for geometrically primitive protection area elements. Machine manufacturer Please observe the information provided by the machine manufacturer.
Collision avoidance 11.2 Activate collision avoidance 11.2 Activate collision avoidance Precondition • Collision avoidance is setup and an active machine model is available. • The setting "Collision avoidance" has been selected for the AUTO operating mode or for the JOG and MDA operating modes. Procedure Select the "Machine"...
Collision avoidance 11.3 Set collision avoidance 11.3 Set collision avoidance Using "Settings", you have the option of separately activating or deactivating the collision monitoring for the Machine operating area (operating modes, AUTO, JOG and MDI) separately for the machine and tools. Using machine data, you define from which protection level the collision avoidance for the machine or the tool can be activated or deactivated in the operating modes JOG/MDI or AUTO.
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Collision avoidance 11.3 Set collision avoidance Press the menu forward key and the "Settings" softkey. Press the "Collision avoidance" softkey. The "Collision Avoidance" window opens. In the "Collision avoidance" line for the required operating modes (e.g. for JOG/MDI), select the entry "On" to activate the collision avoidance or "Off" to deactivate collision avoidance.
Tool management 12.1 Lists for the tool management All tools and also all magazine locations that have been created or configured in the NC are displayed in the lists in the Tool area. All lists display the same tools in the same order. When switching between the lists, the cursor remains on the same tool in the same screen segment.
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Tool management 12.1 Lists for the tool management Search functions You have the option of searching through the lists according to the following objects: • Tool • Magazine location • Empty location Universal Operating Manual, 07/2024, A5E48383617B AG...
Tool management 12.2 Magazine management 12.2 Magazine management Depending on the configuration, the tool lists support a magazine management. Magazine management functions • Press the "Magazine" horizontal softkey to obtain a list that displays tools with magazine- related data. • The Magazine / Magazine location column is displayed in the lists. •...
Tool management 12.3 Tool types 12.3 Tool types A number of tool types are available when you create a new tool. The tool type determines which geometry data is required and how it will be computed. In the vertical softkey bar you switch between the following tool groups: •...
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Tool management 12.3 Tool types The following tools are listed in the "New Tool - Milling Cutter " window: Type Identifier Tool position Milling cutter Ballhead cutter cylindrical Ballhead cutter tapered End mill End mill corner rounding Angle head cutter Angle head corner rounding Facing tool Thread cutter Side milling cutter...
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Tool management 12.3 Tool types Type Identifier Tool position Counterbore Fine thread tap Whitworth tap Reamer The following tools are listed in the "New Tool - Special Tools " window: Type Identifier Tool position Grooving saw 3D probe Edge probe Mono probe L probe Star probe Calibrating tool...
Tool management 12.4 Tool dimensioning 12.4 Tool dimensioning This section provides an overview of the dimensioning of tools. Tool types Figure 12-1 End mill (Type 120) Figure 12-2 Face mill (Type 140) Universal Operating Manual, 07/2024, A5E48383617B AG...
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Tool management 12.4 Tool dimensioning Figure 12-3 Angle head cutter (Type 130) The following example explains the relevant parameters for the angle head cutter: • Vector = (x,y,z) • Basis length Z, e.g. $TC_DP21-23[n] = (100,100,200) • Tool length, e.g. $TC_DP3-5[n] = (50,150,0) •...
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Tool management 12.4 Tool dimensioning Figure 12-6 3D tool with an example of a cylindrical die-sinking cutter (Type 110) Figure 12-7 3D tool type with an example of a ballhead cutter (Type 111) Universal Operating Manual, 07/2024, A5E48383617B AG...
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Tool management 12.4 Tool dimensioning Figure 12-8 3D tool with an example of an end mill with corner rounding (Type 121) Figure 12-9 3D tool type with an example of a bevel cutter (Type 155) Universal Operating Manual, 07/2024, A5E48383617B AG...
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Tool management 12.4 Tool dimensioning Figure 12-10 3D tool with an example of a bevel cutter with corner rounding (Type 156) Figure 12-11 3D tool with an example of a tapered die-sinking cutter (Type 157) Universal Operating Manual, 07/2024, A5E48383617B AG...
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Tool management 12.4 Tool dimensioning ① Length m ② Length u Figure 12-12 3D probe Figure 12-13 Crossover head adapter L1, L2, L3 are offset geometry lengths. Universal Operating Manual, 07/2024, A5E48383617B AG...
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Tool management 12.4 Tool dimensioning Machine manufacturer The tool length of the workpiece probe is measured to the center of the ball (length m) or to the ball circumference (length u). Refer to the machine manufacturer's specifications. Note An electronic workpiece probe must be calibrated before use. Universal Operating Manual, 07/2024, A5E48383617B AG...
Tool management 12.5 Tool list 12.5 Tool list All parameters and functions that are required to create and set up the tools are displayed in the tool list. Each tool is uniquely identified by the tool identifier and the replacement tool number. Tool parameters Column heading Meaning...
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Tool management 12.5 Tool list Column heading Meaning Number of teeth for Type 100 - milling cutter, Type 110 - ballhead mill for cylindrical die-sinking cutter, Type 111 - ballhead mill for tapered die-sinking cutter, Type 120 - end mill, Type 121 - end mill with corner rounding, Type 130 - angle head cutter, Type 131 - angle head cutter with corner rounding, Type 140 - facing tool, Type 150 - side milling cutter, Type 155 - bevel cutter, Type 156 - bevel cutter with corner rounding, Type 157 - tapered die-sinking...
Tool management 12.5 Tool list Icon/ Meaning Marking Yellow triangle pointing The prewarning limit has been reached. downward Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool. A tooltip provides a short description.
Tool management 12.5 Tool list The "New tool - favorites" window opens. - OR - If you want to create a tool that is not in the "Favorites" list, press the softkey "Cutters 100-199", "Drill 200-299", or "Spec. tool 700-900". The "New tool - milling cutter", "New tool - drill", or "New tool - special tools"...
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Tool management 12.5 Tool list Tools with additional geometry data Tool type Additional parameters 111 Tapered ballhead cutter Head radius Corner radius Wear to the head radius Wear corner radius 114 Barrel milling cutter Crown radius Reference length crown radius Corner radius Wear corner radius 115 Tapered milling cutter Crown radius...
Tool management 12.5 Tool list Procedure The tool list is opened. Position the cursor on the tool for which you would like to store more cutting edges. Press the "Edges" softkey in the "Tool list". Press the "New cutting edge" softkey. A new data set is stored in the list.
Tool management 12.5 Tool list 12.5.5 Loading and unloading tools You can load and unload tools to and from a magazine via the tool list. When a tool is loaded, it is taken to a magazine location. When it is unloaded, it is removed from the magazine and stored in the NC memory.
Tool management 12.5 Tool list Several magazines If you have configured several magazines, the "Load to ..." window appears after pressing the "Load" softkey. If you do not want to use the suggested empty location, then enter your desired magazine and magazine location. Confirm your selection with "OK". Multiple load points If you have configured several loading points for a magazine, then the "Loading Point Selection"...
Tool management 12.5 Tool list Hiding magazines Deactivate the checkbox next to the magazines that you do not want to appear in the magazine list. The magazine selection behavior with multiple magazines can be configured in different ways. Machine manufacturer Please observe the information provided by the machine manufacturer. Further information Additional information on the configuring options is provided in the Tool Management Function Manual.
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Tool management 12.5 Tool list Creating a new tool from a file The tool list is open. Place the cursor in the tool list at the position where the new tool should be created. To do this, you can select an empty magazine location or the NC tool memory outside of the magazine.
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Tool management 12.5 Tool list Deleting a tool in a file The tool list is open. Position the cursor on the tool that you wish to delete. Press the "Delete tool" and "In file" softkeys. Navigate to the required directory and press the "OK" softkey. Enter the required file name in the "Name"...
Tool management 12.6 Tool wear 12.6 Tool wear All parameters and functions that are required during operation are contained in the tool wear list. Tools that are in use for long periods are subject to wear. You can measure this wear and enter it in the tool wear list.
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Tool management 12.6 Tool wear Column heading Meaning Tool name The tool is identified by the name and the replacement tool number. You can enter the name as text or number. Note: The maximum length of tool names is 31 ASCII characters. The num‐ ber of characters is reduced for Asian characters or Unicode characters.
Tool management 12.6 Tool wear Icon/ Meaning Marking Yellow triangle pointing The tool is in a special state. upward Place the cursor on the marked tool. A tooltip provides a short description. Green border The tool is preselected. Magazine/location number Green double arrow The magazine location is positioned at the change position.
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Tool management 12.6 Tool wear Reactivating and positioning When the "Reactivate with positioning" function is configured, the selected tool's magazine location will also be positioned at the loading point. You can exchange the tool. Reactivation of all monitoring types When the "Reactivation of all monitoring types" function is configured, all the monitoring types set in the NC for a tool are reset during reactivation.
Tool management 12.7 Tool data OEM 12.7 Tool data OEM You have the option of configuring the list according to your requirements. Further information Additional information on configuring OEM tool data is provided in the Tool Management Function Manual. Procedure Select the "Parameter" operating area. Press the "OEM tool"...
Tool management 12.8 Magazine 12.8 Magazine Tools are displayed with their magazine-related data in the magazine list. Here, you can take specific actions relating to the magazines and the magazine locations. Individual magazine locations can be location-coded or disabled for existing tools. Tool parameters Column heading Meaning...
Tool management 12.8 Magazine Further parameters If you have created unique cutting edge numbers, they will be displayed in the first column. Column heading Meaning D no. Unique cutting edge number Cutting edge number Magazine list icons Icon/ Meaning Marking Tool type Red "X"...
Tool management 12.8 Magazine Procedure The magazine list is opened. Place the cursor on the magazine location that you want to position onto the load point. Press the "Position magazine" softkey. The magazine location is positioned on the loading point. Multiple load points If you have configured several loading points for a magazine, then the "Loading Point Selection"...
Tool management 12.8 Magazine - OR - Enter the required magazine, enter the location number and press the "OK" softkey. - OR - Enter the number "9998" or the number "9999" into the "... magazine" field in order to select the buffer as well as the required buffer location in the "Location"...
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Tool management 12.8 Magazine Procedure The magazine list is open. Press the "Delete all" softkey. - OR - Press the "Unload all" softkey. - OR - Press the "Load all" softkey. - OR - ...
Tool management 12.9 Tool details 12.9 Tool details 12.9.1 Displaying tool details The following parameters of the selected tool can be displayed using softkeys in the "Tool Details" window. • Tool data • Cutting edge data • Monitoring data Procedure The tool list, the wear list, the OEM tool list or the magazine is opened. ...
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Tool management 12.9 Tool details Parameter Meaning Magazine location The magazine number is specified first, followed by the location number in the magazine. If there is only one magazine, only the location number is displayed. Tool name The tool is identified by the name and the sister tool number. You can enter the name as text or number.
Tool management 12.9 Tool details Parameter Meaning For driven tools (drills and milling tools) Direction of Spindle is not switched on spindle rotation CW spindle rotation CCW spindle rotation Coolant 1 and 2 (e.g. internal and external cooling) can be switched on and off. Please refer to the machine manufacturer's specifications Cutting edge OEM ...
Tool management 12.9 Tool details Parameter Meaning Tool has been in use: The identifier "Tool has been in use" is set under the following conditions: • The tool was in the spindle, • The status is set to "active", • A non-G0 block was selected/feedrate block was programmed (i.e.
Tool management 12.10 Changing a tool type 12.10 Changing a tool type Procedure The tool list, the wear list, the OEM tool list or the magazine is opened. Position the cursor in the column "Type" of the tool that you wish to change.
Tool management 12.11 Sorting tool management lists 12.11 Sorting tool management lists When you are working with many tools, with large magazines or several magazines, it is useful to display the tools sorted according to different criteria. Then you will be able to find a specific tool more easily in the lists.
Tool management 12.12 Filtering the tool management lists 12.12 Filtering the tool management lists The filter function allows you to filter-out tools with specific properties in the tool management lists. For instance, you have the option of displaying tools during machining that have already reached the prewarning limit in order to prepare the corresponding tools to be loaded.
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Tool management 12.12 Filtering the tool management lists Press the ">>" and "Filter" softkeys. The "Filter" window opens. Activate the required filter criterion and press the "OK" softkey. The tools that correspond to the selection criteria are displayed in the list. The active filter is displayed in the window header.
Tool management 12.13 Specific search in the tool management lists 12.13 Specific search in the tool management lists There is a search function in all tool management lists, where you can search for the following objects: • Tools – You enter a tool name. You can narrow down your search by entering a replacement tool number.
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Tool management 12.13 Specific search in the tool management lists - OR - Press the "Empty location" softkey if you wish to search for a specific empty location. Universal Operating Manual, 07/2024, A5E48383617B AG...
Tool management 12.14 Multiple selection in the tool management lists 12.14 Multiple selection in the tool management lists Multiple selection is available in the tool management lists. You select several tools, for example, to delete them from the list, load them, unload them, or move them to other magazine locations.
Tool management 12.15 Working with multitool 12.15 Working with multitool Multitool Using a multitool you have the possibility of storing more than one tool at a magazine location. The multitool itself has two or more locations to accept tools. The tools are directly mounted on the multitool.
Tool management 12.15 Working with multitool Figure 12-15 Tool list with multitool in the spindle Procedure Select the "Parameter" operating area. Press the "Tool list" softkey. The "Tool list" window is opened. 12.15.2 Create multitool The multitool can be selected in the list of favorites as well as in the list of special tool types. Figure 12-16 List of favorites with multitool Universal...
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Tool management 12.15 Working with multitool Figure 12-17 Selection list for special tools with multitool Note With respect to function "Turning on a milling machine", the multitool angle is not taken into account. For this function, the rotation must be implemented using the clamping angle. Procedure The tool list is opened.
Tool management 12.15 Working with multitool Enter the multitool name and define the number of multitool loca‐ tions. If you wish to define the clearance of the tools based on the angle, activate the "Angle input" checkbox, and for each multitool loca‐ tion, enter the clearance to the reference location as angular value.
Tool management 12.15 Working with multitool Press the "Load" softkey. The "Load with..." window opens. Select the required tool. Loading the tool into the multitool Position the cursor on the tool that you want to load into the mul‐ titool. Press the "Load"...
Tool management 12.15 Working with multitool 12.15.5 Deleting multitool Procedure The tool list is opened. Position the cursor on the multitool that you wish to delete. Press the "Delete multitool" softkey. The multitool with all of the tools that are located in it is deleted. 12.15.6 Loading and unloading multitool Procedure...
Tool management 12.15 Working with multitool Unloading a multitool Position the cursor on the multitool that you wish to unload from the magazine. Press the "Unload" softkey. The multitool is removed from the magazine and is saved in the NC memory at the end of the tool list.
Tool management 12.15 Working with multitool Procedure Select the "Parameter" operating area. Press the "Tool wear" softkey. Position the cursor at the multitool that is disabled and which you would like to reactivate. - OR - Position the cursor on the tool that you want to reactivate again.
Tool management 12.15 Working with multitool Procedure Select the "Parameter" operating area. Press the "Magazine” softkey. Position the cursor at the multitool that you wish to relocate to a different magazine location. Press the "Relocate" softkey. The "... relocate from location ... to location ..." window is dis‐ played.
Tool management 12.16 Settings for tool lists 12.16 Settings for tool lists The "Settings" window provides the following options to set the view in the tool lists: • Display only one magazine in the magazine sorting – You limit the display to one magazine. The magazine is displayed with the assigned buffer locations and the not-loaded tools.
Managing programs 13.1 Overview 13.1.1 Program management You can access programs at any time via the Program Manager for execution, editing, copying, or renaming. Programs that you no longer require can be deleted to release their storage space. NOTICE Execution from USB flash drive Direct execution or simulation from a USB flash drive is not recommended.
Managing programs 13.1 Overview Data exchange with other workstations You have the following options for exchanging programs and data with other workstations: • USB drives (e.g. USB flash drive) • Network drives • FTP drive Choosing storage locations In the horizontal softkey bar, you can select the storage location that contains the directories and programs that you want to display.
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Managing programs 13.1 Overview Figure 13-1 Program directory in the Program Manager The plus sign in front of empty directories is removed after they have been read for the first time. The directories and programs are always listed complete with the following information: •...
Managing programs 13.1 Overview 13.1.2 NC memory The complete NC working memory is displayed along with all tools and the main programs and subroutines. You can create further subdirectories here. Procedure Select the "Program Manager" operating area. Press the "NC" softkey. 13.1.3 Local drive Workpieces, main and subprograms that are saved in the user memory of the memory card or...
Managing programs 13.1 Overview Creating Directories The local drive is selected. Position the cursor on the main directory. Press the "New" and "Directory" softkeys. The "New Directory" window opens. In the "Name" entry field, enter "mpf.dir", "spf.dir" and "wks.dir" and press the "OK"...
Managing programs 13.1 Overview 13.1.5 FTP drive The FTP drive offers you the following options - to transfer data, e.g. part programs, between your control system and an external FTP server. You have the option of archiving any files in the FTP server by creating new directories and subdirectories.
Managing programs 13.2 Opening and closing a program 13.2 Opening and closing a program To view a program in more detail or modify it, open the program in the editor. With programs that are in the NCK memory, navigation is already possible when opening. The program blocks can only be edited when the program has been opened completely.
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Managing programs 13.2 Opening and closing a program Closing the program Press the ">>" and "Exit" softkeys to close the program and editor again. - OR - If you are at the start of the first line of the program, press the <Cursor left> key to close the program and the editor.
Managing programs 13.3 Executing a program 13.3 Executing a program When you select a program for execution, the control switches automatically to the "Machine" operating area. Program selection Select the workpieces (WPD), main programs (MPF) or subprograms (SPF) by placing the cursor on the desired program or workpiece.
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Managing programs 13.3 Executing a program Note Program selection from external media If you execute programs from an external drive (e.g. network drive), you require the "Execution from external storage (EES)" software option. Universal Operating Manual, 07/2024, A5E48383617B AG...
Managing programs 13.4 Creating a directory/program/job list/program list 13.4 Creating a directory/program/job list/program list 13.4.1 File and directory names The following rules are to be observed when assigning names to files and directories: • All letters are permissible (with the exception of umlauts, special characters, language- specific special characters, Asian or Cyrillic characters) •...
Managing programs 13.4 Creating a directory/program/job list/program list Procedure Select the "Program manager" operating area. Select the desired storage medium, i.e. a local or USB drive. If you want to create a new directory in the local network, place the cursor on the topmost folder and press the "New"...
Managing programs 13.4 Creating a directory/program/job list/program list Enter the desired workpiece name and press the "OK" softkey. The directory type (WPD) is set by default. A new folder with the workpiece name will be created. The "New G Code Program" window will open. Press the "OK"...
Managing programs 13.4 Creating a directory/program/job list/program list 13.4.5 Storing any new file In each directory or subdirectory you can create a file in any format that you specify. Note File extensions In the NC memory, the extension must have 3 characters, and DIR or WPD are not permitted. In the NC memory, you can create the following file types under a workpiece using the "Any"...
Comments are identified in the job list by ";" at the start of the line or by round brackets. Template You can select a template from Siemens or the machine manufacturer when creating a new job list. Executing a workpiece If the "Select"...
Managing programs 13.4 Creating a directory/program/job list/program list Procedure Select the "Program Manager" operating area. Press the "NC" softkey, and in directory "Workpieces" place the cursor on the program for which you wish to create a job list. Press the "New" and "Any" softkeys. The "Any New Program"...
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Managing programs 13.4 Creating a directory/program/job list/program list Enter the program name directly in the list. If you are making entries manually, check that the path is correct (e.g. //NC/ WKS.DIR/MEINPROGRAMM.WPD/MEINPROGRAMM.MPF). //NC and the extension (.MPF) may be added automatically. With multi-channel machines, you can specify in which channel the pro‐...
Managing programs 13.5 Creating templates 13.5 Creating templates You can store your own templates to be used for creating part programs and workpieces. These templates provide the basic framework for further editing. You can use them for any part programs or workpieces you have created. Storage location for templates The templates used to create part programs or workpieces are stored in the following directories: HMI Data/Templates/Manufacturer/Part programs or Workpieces...
Managing programs 13.6 Searching directories and files 13.6 Searching directories and files You have the possibility of searching in the Program Manager for certain directories and files. Note Search with place holders The following place holders simplify the search: • "*": Replaces any character string •...
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Managing programs 13.6 Searching directories and files Press the "Continue search" and "OK" softkeys if the directory or the file does not correspond to the required result. - OR - Press the "Cancel" softkey when you want to cancel the search. Universal Operating Manual, 07/2024, A5E48383617B AG...
Managing programs 13.7 Displaying the program in the Preview. 13.7 Displaying the program in the Preview. You can show the content on a program in a preview before you start editing. Procedure Select the "Program manager" operating area. Select a storage location and place the cursor on the relevant program. Press the ">>"...
Managing programs 13.8 Selecting several directories/programs 13.8 Selecting several directories/programs You can select several files and directories for further processing. When you select a directory, all directories and files located beneath it are also selected. Note Selected files If you have selected individual files in a directory, then this selection is canceled when the directory is closed.
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Managing programs 13.8 Selecting several directories/programs Selecting via keys Key combination Meaning Renders or expands a selection. You can only select individual elements. Renders a consecutive selection. A previously existing selection is canceled. Selecting with the mouse Key combination Meaning Left mouse Click on element: The element is selected.
Managing programs 13.9 Copying and pasting a directory/program 13.9 Copying and pasting a directory/program To create a new directory or program that is similar to an existing program, you can save time by copying the old directory or program and only changing selected programs or program blocks. The capability of copying and pasting directories and programs can also be used to exchange data with other systems via USB/network drives (e.g.
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Managing programs 13.9 Copying and pasting a directory/program Press the "Paste" softkey. An appropriate note is displayed if a directory/program with the same name exists in this directory. You are requested to assign a new name, otherwise the directory/program is assigned a name by the system. If the name contains illegal characters or is too long, a prompt will appear for you to enter a permissible name.
Managing programs 13.10 Deleting a directory/program 13.10 Deleting a directory/program Delete programs or directories from time to time that you are no longer using to maintain a clearer overview of your data management. Back up the data beforehand, if necessary, on an external data medium (e.g.
Managing programs 13.11 Changing file and directory properties 13.11 Changing file and directory properties Information on directories and files can be displayed in the "Properties for ..." window. Information on the creation date is displayed near the file's path and name. You can change names.
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Managing programs 13.11 Changing file and directory properties Enter any necessary changes. Note: You can save changes via the user interface in the NC memory. Press the "OK" softkey to save the changes. Universal Operating Manual, 07/2024, A5E48383617B AG...
Managing programs 13.12 Set up drives 13.12 Set up drives 13.12.1 Overview Up to 21 connections to so-called logical drives (data storage medium) can be configured. These drives can be accessed in the "Program Manager" and "Setup" operating areas. The following logical drives can be set up: •...
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Managing programs 13.12 Set up drives General information Entry Meaning Drives 1 - 24 Type No drive No drive defined NC program memory Access to the NC memory USB local Access to the USB interface of the active oper‐ ator unit USB global All of the TCUs in the plant network can access the USB memory medium.
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Managing programs 13.12 Set up drives Specifications for local drives Entry Meaning Symbolic Symbolic drive name. Assignment of the names under Details Additional parameters under Details Use drive as: LOCAL_DRIVE The activation of the checkbox assigns the symbolic name to the drive. SD_CARD If an assignment exists already for the drive, no SYS_DRIVE...
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Managing programs 13.12 Set up drives Entry Meaning Additional parameters under Details Port Interface for the FTP connection. The default port is 21. Disconnect After a disconnect timeout, the FTP connec‐ tion is disconnected. The timeout can be be‐ tween 1 and 150 s.
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Managing programs 13.12 Set up drives Specifications for the configured softkey Entry Meaning Access level Assign access rights to the connections: From access level 7 (keyswitch position 0) to access level 1 (manufacturer). The particular assigned access level applies to all operating areas.
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Managing programs 13.12 Set up drives To configure softkeys 9 to 16 or softkeys 17 to 24, click the ">> level" softkey. To allow entry fields to be edited, press the "Change" softkey. Select the data for the corresponding drive or enter the necessary data. Press the "Details"...
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Managing programs 13.12 Set up drives Enter the user name and the associated password for the configured drives to be released. Press softkey "OK". The specifications are transferred as default setting for the Windows re‐ lease. If you press the "Cancel" softkey, then all of the data that has not been activated is rejected.
Managing programs 13.13 Viewing PDF documents 13.13 Viewing PDF documents You have the option of displaying HTML documents, as well as PDFs, on all drives of the program manager via the data tree of the system data. Note A preview of the documents is only possible for PDFs. Procedure In the "Program manager"...
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Managing programs 13.13 Viewing PDF documents Press the "Continue search" softkey if the text that is found is not the specific text that you are looking for. Press the "Back" softkey to return to the higher-level softkey bar. Note If you change the language when viewing a PDF document, the PDF document is reloaded in the respective language.
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Managing programs 13.13 Viewing PDF documents Closing the PDF Press the "Close" softkey to close the PDF. Universal Operating Manual, 07/2024, A5E48383617B AG...
Managing programs 13.14 EXTCALL 13.14 EXTCALL The EXTCALL command can be used to access files on a local drive, USB data storage medium or network drives from a part program. The programmer can set the source directory with the setting data SD $SC42700 EXT_PROG_PATH and then specify the file name of the subprogram to be loaded with the EXTCALL command.
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Managing programs 13.14 EXTCALL • Call of network drive, if SD42700 is empty: e.g. EXTCALL "//computer name/enabled drive/ TEST.SPF" - OR - Call of the network drive, if SD $SC42700 "//Computer name/enabled drive" contains: EXTCALL "TEST.SPF" • Use of the HMI user memory (local drive): –...
Managing programs 13.15 Execution from external memory (EES) 13.15 Execution from external memory (EES) The "Execution from external storage" function allows you to directly execute any size of part program from an appropriately configured drive. The behavior is the same as that for execution from the NC part program memory without the restrictions that apply to "EXTCALL".
Managing programs 13.16 Backing up data 13.16 Backing up data 13.16.1 Generating an archive in the Program Manager You have the option of archiving individual files from the NC memory and the local drive. Archive formats You have the option of saving your archive in the binary and punched tape format. Save target The archive folder of the system data in the "Startup"...
Managing programs 13.16 Backing up data Select the required storage location, press the "New directory" softkey, enter the required name in the "New directory" window and press the "OK" softkey to create a directory. Press "OK". The "Generate Archive: Name" window opens. Select the format, enter the required name and press the "OK"...
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Managing programs 13.16 Backing up data NOTICE Possible data loss when using USB flash drives USB flash drives are not suitable as persistent memory media. Procedure Select the "Setup" operating area. Press the "System data" softkey. The data tree opens. In the data tree, select the required files from which you want to generate an archive.
Managing programs 13.16 Backing up data Enter the required name and press the "OK" softkey. The directory is created below the selected folder. Press the "OK" softkey. The "Generate Archive: Name" window opens. Select the format, enter the required name and press the "OK" softkey to archive the file/files.
Managing programs 13.16 Backing up data Press the "OK" or "Overwrite all" softkey to overwrite existing files. - OR - Press the "Do not overwrite" softkey if you do not want to overwrite already existing files. - OR - ...
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Managing programs 13.16 Backing up data Press the "OK" or "Overwrite all" softkey to overwrite existing files. - OR - Press the "Do not overwrite" softkey if you do not want to overwrite already existing files. - OR - ...
Managing programs 13.17 Setup data 13.17 Setup data Apart from programs, you can also save tool data and zero point settings. You can use this option, for example, to backup the required tools and zero point data for a specific G code program. If you want to execute this program at a later point in time, you will then have quick access to the relevant settings.
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Managing programs 13.17 Setup data Procedure Select the "Program Manager" operating area. Position the cursor on the program whose tool and zero point data you wish to back up. Press the ">>" and "Archive" softkeys. Press the "Setup data" softkey. The "Backup setup data"...
Managing programs 13.17 Setup data 13.17.1 Reading-in set-up data When reading-in, select which of the backed-up data you require: • Tool data • Magazine assignment • Zero points • Basic zero point Tool data Depending on which data you have selected, the system behaves as follows: •...
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Managing programs 13.17 Setup data - OR - Double-click the file. The "Read-in setup data" window opens. Select the data (e.g. magazine assignment) that you wish to read-in. Press the "OK" softkey. Universal Operating Manual, 07/2024, A5E48383617B AG...
Managing programs 13.18 Recording tools and determining the demand 13.18 Recording tools and determining the demand 13.18.1 Overview The "Record tools and determine tool demand" function allows you to record all the tools you need when executing and simulating part programs. In this way you can determine the tool demand.
Managing programs 13.18 Recording tools and determining the demand 13.18.2 Opening tool data Introduction The recorded tool data are stored in a TTD file (Tool Time Data). The TTD file is always located with the associated part program and contains the following information: •...
Managing programs 13.18 Recording tools and determining the demand 13.18.3 Checking the loading When you click the "Check loading" softkey, the "Check loading" window opens. You can select the following options: • Only check loading • Check loading and tool life Option "Only check loading"...
Managing programs 13.19 Backing up parameters 13.19 Backing up parameters In addition to the programs, you can also save R-parameters and global user variables. You can use this option, for example, to back up the required arithmetic parameters and user variables for a specific program. If you want to execute this program at a later point in time, you will then have quick access to the relevant data.
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Managing programs 13.19 Backing up parameters Procedure Select the "Program Manager" operating area. Select the drive on which the program is saved. Position the cursor on the program whose parameters you want to back up. Press the ">>" and "Archive" softkeys. ...
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Managing programs 13.19 Backing up parameters Machine manufacturer Please refer to the machine manufacturer's instructions. Universal Operating Manual, 07/2024, A5E48383617B AG...
Teaching in a program 14.1 Overview The "Teach in" function can be used to edit programs in the "AUTO" and "MDA" modes. You can create and modify simple traversing blocks. You traverse the axes manually to specific positions in order to implement simple machining sequences and make them reproducible.
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Teaching in a program 14.1 Overview Note Selection of axes and parameters for teach-in You can select the axes to be included in the teach-in block in the "Settings" window. You also specify here whether motion and transition parameters are offered for teach-in. Operating mode or operating area switchover If you switch to another operating mode or operating area while in teach-in mode, the position changes will be canceled and teach-in mode will be cleared.
Teaching in a program 14.2 Select teach in mode 14.2 Select teach in mode Change to Teach in mode to adapt the current program. Requirement "AUTO" mode: The program to be edited is selected. "MDI" mode The program to be edited is loaded into the MDI buffer. Procedure Select the "Machine"...
Teaching in a program 14.3 Processing a program 14.3 Processing a program 14.3.1 Inserting a block The cursor must be positioned on an empty line. The windows for pasting program blocks contain input and output fields for the actual values in the WCS. Depending on the default setting, selection fields with parameters for motion behavior and motion transition are available.
Teaching in a program 14.3 Processing a program Procedure Teach-in mode is active. Select the program block to be edited. Press the relevant softkey "Teach position, "Rap. tra. G0", "Straight line G1", or "Circ. interm. pos." CIP", and "Circ. end pos. CIP". The relevant windows with the input fields are displayed.
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Teaching in a program 14.3 Processing a program Procedure Teach-in mode is active. Select the program block to be deleted. Press the ">>" and "Delete block" softkeys. The program block on which the cursor is positioned is deleted. Universal Operating Manual, 07/2024, A5E48383617B AG...
Teaching in a program 14.4 Teach sets 14.4 Teach sets Teach in position You traverse the axes and write the current actual values directly into a positioning block. Teach-in rapid traverse G0 You traverse the axes and teach-in a rapid traverse block with the approached positions. Teach in straight G1 You traverse the axes and teach-in a machining block (G1) with the approached positions.
Teaching in a program 14.4 Teach sets Procedure Teach-in mode is active. Press the ">>" and "ASPLINE" softkeys. The "Akima-spline" window opens with the input fields. Traverse the axes to the required position and, if necessary, set the transition type for the starting point and end point. Press the "Accept"...
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Teaching in a program 14.4 Teach sets Parameter Description G641 Programmable corner rounding G642 Axis-specific corner rounding G643 Block-internal corner rounding G644 Axis dynamics corner rounding G645 Smoothing Motion types Parameter Description Path-synchronous Point-to-point PTPG0 Only G0 point-to-point Transitional behavior of the spline curve Parameter Description Start...
Teaching in a program 14.5 Settings for teach-in 14.5 Settings for teach-in In the "Settings" window, you define which axes are to be included in the teach-in block and whether motion-type and continuous-path mode parameters are to be provided. Procedure Teach-in mode is active. Press the ">>"...
Handheld terminal for multi-touch-operation 15.1 HT 10 15.1.1 HT 10: Overview The mobile handheld terminal HT 10 combines the functions of an operator panel and a machine control panel. You are thus provided the possibility of monitoring, operating, teaching and programming in immediate proximity to the machine. The HT 10 can be operated with user interface "SINUMERIK Operate Generation 2".
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Handheld terminal for multi-touch-operation 15.1 HT 10 The HT 10 is equipped with an EMERGENCY STOP button and a two-channel three-stage acknowledgment button. You can also connect an external keyboard. You can configure user-specific keys. User-specific keys The user-specific keys can be freely assigned. You can label the keys with your own texts in the local language.
Handheld terminal for multi-touch-operation 15.1 HT 10 Note You can also traverse your machine axes using touch operation. Virtual keyboard A virtual keyboard is available for the easy entry of values. Changing the channel • You are able to switch the channel by touch in the status display: –...
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Handheld terminal for multi-touch-operation 15.1 HT 10 See Section "Controls on the machine control panel" for a description of the individual keys. Note PLC interface signals that are triggered via the softkeys of the machine control panel menus are edge triggered. Showing and hiding The user menu key "U"...
Handheld terminal for multi-touch-operation 15.1 HT 10 Axis selection You select an axis in the actual value window by activating the checkbox in the header line of the actual value window. By tapping the check box, a check box is displayed next to the axis name of the axis that has been enabled for axis selection.
Handheld terminal for multi-touch-operation 15.1 HT 10 Accepting the entered values The entered values are accepted using the <INPUT> key. Positioning of the virtual keyboard Press and hold the open area to the left of the icon for "Close window" with the stylus or a finger.
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Handheld terminal for multi-touch-operation 15.1 HT 10 Procedure Press the menu back key and the <MENU SELECT> key at the same time to start the TCU service screen. Touch the "Calibrate TouchPanel" button. The calibration process will be started. ...
Ctrl-Energy 16.1 Functions The "Ctrl-Energy" function provides you with the following options to improve the energy utilization of your machine. Ctrl-E Analysis: Measuring and visualizing energy consumption Acquiring the actual energy consumption is the first step to achieving better energy efficiency. The energy consumption is measured and displayed at the control using the SENTRON PAC energy meter.
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Ctrl-Energy 16.1 Functions Machine manufacturer Refer to the information provided by the machine manufacturer. Note Calling of the function via shortcut key Press keys <CTRL> + <E> to call the "Ctrl Energy" function. More information Additional information on configuring is provided in the Ctrl‑Energy System Manual. Universal Operating Manual, 07/2024, A5E48383617B AG...
Ctrl-Energy 16.2 Ctrl-E analysis 16.2 Ctrl-E analysis 16.2.1 Displaying energy consumption The SINUMERIK Ctrl-Energy entry screen provides an easy-to-interpret overview of the energy consumption of the machine. To display the values and the graphical representation, a Sentron PAC must be connected and a long-term measurement configured. This shows a consumption display with the following bar chart: •...
Ctrl-Energy 16.2 Ctrl-E analysis Procedure 1. Select the "Parameter" operating area. 2. Press the menu forward key and then the "Ctrl-Energy" softkey. - OR - Press the <Ctrl> + <E> keys. The "SINUMERIK Ctrl-Energy" window opens. 16.2.2 Displaying the energy analyses You can obtain a detailed overview of the energy usage in the "Ctrl-E analysis"...
Ctrl-Energy 16.2 Ctrl-E analysis 3. To display the energy consumption of individual drives and auxiliary units, select the particular component with the folder symbol in front of it and click on the <Cursor right> key or symbol "Arrow to the right". The selection of the subelements contained in it is opened, for example axes or auxiliary units.
Ctrl-Energy 16.2 Ctrl-E analysis 16.2.4 Making settings for measurements Set the following in dialog "Settings": • Energy measuring methods for drives • Maximum memory for all measurements • Maximum power consumption of the machine You define the measuring methods for drives for future measurements. The maximum memory space for all measurements is the memory space that all measurements are allowed to occupy on the local data storage medium.
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Ctrl-Energy 16.2 Ctrl-E analysis Measuring the energy consumption from part programs and starting and stopping part program sections You can start and stop an energy measurement from a part program to acquire the energy consumption for specific machining steps. Individual drives are taken into account for the measurement. You specify in which channel the start and stop of the part program should be initiated and how many repetitions you want to measure.
Ctrl-Energy 16.2 Ctrl-E analysis Procedure Press the "Start measurement" softkey. The "Setting Measurement: Select Device" window opens. Select the desired device in the list, possibly activate the "Measure part program" check box, enter the number of repetitions and select the re‐ quired channel.
Ctrl-Energy 16.2 Ctrl-E analysis 16.2.6.2 Displaying the measurement history You have the option of displaying the measurement history as measurement curve. Requirement • You are in window "Ctrl-E analysis". Displaying measurement history as measurement curve Press the "Meas. result" softkey. ...
Ctrl-Energy 16.2 Ctrl-E analysis Display Meaning Device Displays the selected measured component. • Sentron PAC • Sum totals (if defined in the PLC) • Sum of the axes • Total, machine Supplied energy [kWh] Displays the energy drawn by the selected measured component in kilo‐ watts per hour.
Ctrl-Energy 16.2 Ctrl-E analysis Procedure Press the "Meas. result" softkey. Press the "Compare measurements" softkey. Window "Ctrl-E analysis: Compare" opens. The power drawn and the recovered power of the actual measurement are displayed in a bar chart. Press softkey "Select measurements" and select those measurements that you wish to compare with one another.
Ctrl-Energy 16.2 Ctrl-E analysis Procedure Press the "Long time measurement" softkey. The "SINUMERIK Ctrl-Energy Analysis Long-term Measurement" window opens. The results of the long-term measurement are displayed. Press softkey "Back" to exit the long-term measurement. 16.2.7 Manage measurements You can export, delete or rename saved measurements in area "Manage measurements". Deleting and exporting are protected using protection levels.
Ctrl-Energy 16.2 Ctrl-E analysis Note You can rename measurements using softkey "Properties". Deleting measurements You can delete measurements to release memory space for new measurements or to prevent that existing measurements are automatically overwritten by new measurements. Proceed as follows to delete measurements: Press softkey "Manage measurements".
Ctrl-Energy 16.3 Ctrl-E profiles 16.3 Ctrl-E profiles 16.3.1 Creating and editing energy-saving profiles You can make the following changes in the list of energy-saving profiles in the commissioning mode: • Creating new energy-saving profiles with prewarning time and activation time period. •...
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Ctrl-Energy 16.3 Ctrl-E profiles State conditions Meaning No communication with an external device ac‐ To activate the energy-saving profile, it is not permis‐ tive (USB, Ethernet) sible that data is being exchanged with an external device, for example. NC channel/channels in Reset To activate the energy-saving profile, NC channel/ channels must be in the Reset state.
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The text files are saved under a fixed name. All of the defined energy- saving profiles are always exported. Note: Please note that the energy-saving profiles supplied from Siemens are also deleted. It is recommended that the energy-saving profiles are always exported and backed up.
Ctrl-Energy 16.3 Ctrl-E profiles Select the energy-saving profile that you want to delete from the list and press the "Delete" softkey. Confirm the prompt with "OK" to remove the profile. 16.3.2 Using the energy-saving profile In the "Ctrl-E profiles" window, you can display all of the defined energy-saving profiles. Here, you have the option of directly activating or inhibiting a required energy-saving profile, or re- enabling profiles.
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Ctrl-Energy 16.3 Ctrl-E profiles Procedure Select the "Parameter" operating area. Press the menu forward key and then the "Ctrl-Energy" softkey. - OR - Press the <CTRL> + <E> keys. Press the "Ctrl-E profile" softkey. The "Ctrl-E Profile"...
Easy Message 17.1 Overview General Data Protection Regulation Easy Message Siemens complies with the principles of data protection, in particular data minimization rules (privacy by design). For Easy Message this means: The product processes/saves the following personal data: • SMTP server login information (user name, password, server name/IP address) as well as email receiver information (nickname and Email address).
Easy Message 17.2 Activating Easy Message 17.2 Activating Easy Message To commission a connection to the email server for Easy Message, when commissioning for the first time, set up an email server connection. Requirement The control system has an active connection to the Internet. SMTPS server data are available as well as a matching user ID and password.
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Easy Message 17.2 Activating Easy Message Setting up the access to the email server Press the "Easy Msg." softkey. Window "Easy Message" opens. "Status" shows that the connection to the email server has been set Press softkey "Server Config". Enter the access data to the email server. Send a test email If the test email is not received or an error message appears in the status bar, then press softkey "Display send log".
Easy Message 17.3 Creating/editing a user profile 17.3 Creating/editing a user profile User identification Display Meaning User name Name of the user to be created or logged on. Email address Email address of the user to which messages from Easy Message are sent.
Easy Message 17.4 Setting-up events 17.4 Setting-up events In the "Send email for the following events" area, select the events for which an email will be sent to the user by using check boxes. • Programmed messages from the part program (MSG) In the part program, program an MSG command via which you receive an email.
Easy Message 17.4 Setting-up events Editing events Activate the required check box and press the "Details" softkey. The appropriate window opens (e.g. "Measuring cycle messages for work‐ pieces") and shows a list of the defined alarm numbers. Select the corresponding entry and press the "Delete" softkey to remove the alarm number from the list.
Easy Message 17.5 Logging an active user on and off 17.5 Logging an active user on and off Only active users receive an email message for the specified events. You can activate users, already created for Easy Message, with certain control commands via the user interface or via email.
Easy Message 17.6 Displaying email logs 17.6 Displaying email logs Email data traffic is recorded in window "Email log". This means that you have the possibility of assigning activities (from a time perspective) to a particular fault situation. Symbols Description Email sent to a user. Email that has not reached the user because of an error.
Easy Message 17.7 Making settings for Easy Message 17.7 Making settings for Easy Message You can change the following Messenger configuration in the "Settings" window: • Name of the control system that is part of the email messages • Number of sent messages –...
Easy Extend 18.1 Overview Easy Extend enables machines to be retrofitted with additional units that are controlled by the PLC or require additional NC axes (such as bar loaders, swiveling tables or milling heads). These additional devices are easily commissioned, activated, deactivated or tested with Easy Extend. Communication The communication between the operator component and the PLC is performed via a PLC user program.
Easy Extend 18.2 Enabling a device 18.2 Enabling a device The available device options may be protected by a password. Machine manufacturer Please observe the information provided by the machine manufacturer. Procedure Select the "Parameter" operating area. Press the menu forward key and then the "Easy Extend" softkey. A list of the connected devices is displayed.
Easy Extend 18.3 Activating and deactivating a device 18.3 Activating and deactivating a device Status Meaning Device activated System waiting for PLC checkback signal Device faulty Interface error in the communication module Procedure Easy Extend is opened. You can select the desired device in the list with the <Cursor down> or <Cursor up>...
Easy Extend 18.4 Initial commissioning of additional devices 18.4 Initial commissioning of additional devices Normally, the device has already been commissioned by the machine manufacturer. You have the option of commissioning the devices subsequently, for example when retrofitting additional devices. The "Start-up" softkey has been declared as Manufacturer data class (M). Procedure Select the "Parameter"...
Service Planner 19.1 Performing and monitoring maintenance tasks With the "Service Planner", maintenance tasks have been set up that have to be performed at certain intervals (e.g. top up oil, change coolant). A list is displayed of all the maintenance tasks that have been set up together with the time remaining until the end of the specified maintenance interval.
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Service Planner 19.1 Performing and monitoring maintenance tasks Perform the maintenance task when the maintenance interval has nearly expired or when prompted to do so by alarms or a warning. After you have performed a pending maintenance task and the task is signaled as "Completed", position the cursor at the appropriate task and press the "Servicing performed"...
Editing the PLC user program 20.1 Introduction A PLC user program consists to a large degree of logical operations to implement safety functions and to support process sequences. These logical operations include the linking of various contacts and relays. These logic operations are displayed in a ladder diagram. Editing ladder diagrams You can edit the ladder diagrams in the Ladder editor.
Editing the PLC user program 20.2 Displaying and editing PLC properties 20.2 Displaying and editing PLC properties 20.2.1 Displaying PLC properties The following PLC properties can be displayed in the "SIMATIC LAD" window: • Operating state • Name of the PLC project •...
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Editing the PLC user program 20.2 Displaying and editing PLC properties When the project data is loaded, the data classes are saved and loaded to the PLC. Requirement Check whether the PLC is in the Stop state. Note PLC in the RUN state If the PLC is in the RUN state, a corresponding message is displayed and the "Load in Stop"...
Editing the PLC user program 20.3 Displaying and editing PLC and NC variables 20.3 Displaying and editing PLC and NC variables Changes can only be made to the NC/PLC variables with the appropriate password. WARNING Incorrect parameterization Changes in the states of NC/PLC variables have a considerable influence on the machine. Incorrect configuration of the parameters can endanger life and cause damage to the machine.
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Editing the PLC user program 20.3 Displaying and editing PLC and NC variables Formats Floating point (for double words) ASCII character Notation examples Permissible notation for variables: • PLC variables: EB2, A1.2, DB2.DBW2, VB32000002 • NC variables: – NC system variables: Notation $AA_IM[1] –...
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Editing the PLC user program 20.3 Displaying and editing PLC and NC variables The following machine data is representative for all variable types (INT, BOOL, AXIS, CHAR, STRING): MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[1]. Note • System variables can be dependent on the channel. When the channel is switched over, the values from the selected channel are displayed.
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Editing the PLC user program 20.3 Displaying and editing PLC and NC variables Press the "Display comments" softkey. The "Comments" column is displayed. You have the option of creating comments or editing existing comments. Press the "Display comments" softkey once again to hide the column. Press the "Change"...
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Editing the PLC user program 20.3 Displaying and editing PLC and NC variables Changing operands Depending on the type of operand, you increment or decrement the address or address index by one place at a time using the "Operand +" and "Operand -" softkeys. Note Axis name as index If the axis name is the index, the "Operand +"...
Editing the PLC user program 20.4 Displaying and editing PLC signals in the status list 20.4 Displaying and editing PLC signals in the status list PLC signals are displayed and can be changed in the "PLC Status List" window. The following lists are shown Inputs (IB) Bit memories (MB) Outputs (QB)
Editing the PLC user program 20.5 View of the program blocks 20.5 View of the program blocks 20.5.1 Displaying information on the program blocks You can display all the logic and graphic information of a program block. • Logic information The following information is displayed in a ladder diagram (LAD): –...
Editing the PLC user program 20.5 View of the program blocks 20.5.2 Structure of the user interface The following figure shows the user interface. Figure 20-1 Screen layout Table 20-1 Key to screen layout Screen element Display Meaning Application area Supported PLC program language "LAD" LAD* Program change exists Name of the active program block...
Editing the PLC user program 20.5 View of the program blocks Screen element Display Meaning Focus Performs the tasks of the cursor Information line Displays information, e.g. for searching 20.5.3 Control options In addition to the softkeys and the navigation keys, there are further shortcuts in this area. Shortcuts The cursor keys move the focus over the PLC user program.
Editing the PLC user program 20.5 View of the program blocks Shortcuts Action To the last field of the last network - OR - Open the next program block in the same window Open the previous program block in the same window The function of the Select key depends on the position of the input focus.
Editing the PLC user program 20.5 View of the program blocks No signal flow Gray No network executed Gray STOP operating state Gray Procedure The program block view is open. Press the "Program stat." softkey to display the program status display in the status display.
Editing the PLC user program 20.5 View of the program blocks Procedure The program block view is open. Press the "Zoom +" softkey to enlarge the section of the ladder diagram. After enlarging, the "Zoom -" softkey is available. Press the "Zoom -" softkey to reduce the section of the ladder diagram again.
Editing the PLC user program 20.5 View of the program blocks Press the softkey: • "Window 1 OB1" - OR - • "Window 2 SBRO" Press the "Program block" softkey. 20.5.7.2 Displaying local variable table You have the option of displaying the local variable table of a block. The following information is listed in the tables.
Editing the PLC user program 20.5 View of the program blocks Creating a program block If program blocks are missing, you can add them via the vertical softkey bar. You can also delete blocks via the vertical softkey bar. You can also modify the networks of interrupt routines and subprograms on the control and save and load your changes.
Editing the PLC user program 20.5 View of the program blocks Procedure The "Program Block" window is open. Press the "New" softkey. The "Properties" window opens. Select a block and enter the name of the author, the number of the sub‐ program and, if relevant, a comment.
Editing the PLC user program 20.5 View of the program blocks Enter the password. • "This program block remains protected" is activated: You have the option of editing or deleting the block. Protection is reactivated when you load the PLC user program to the PLC. •...
Editing the PLC user program 20.5 View of the program blocks All the operations supported by the PLC type are available for the editing. Subprograms and interrupt programs can be added and deleted. Note Saving changes If you make changes in the program, you must save the project before you change from the PLC area to another operating area.
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Editing the PLC user program 20.5 View of the program blocks Procedure The ladder logic display (LAD) is open. Press the "Program block" softkey and select the block that you want to edit. Press the "Open" softkey. The program block is opened in the appropriate window. Press the "Change"...
Editing the PLC user program 20.5 View of the program blocks Press the "OK" softkey to start the load operation. After the error-free compilation of the program, the PLC is switched to the STOP state and loaded into the PLC. 20.5.8.3 Deleting a program block You can delete program blocks.
Editing the PLC user program 20.5 View of the program blocks Press the "Insert network" softkey. - OR - Press the <INSERT> key. If the cursor is positioned on "Network x", a new, empty network is inser‐ ted behind this network.
Editing the PLC user program 20.5 View of the program blocks Procedure The ladder diagram display (LAD) is open. Use the cursor keys to select the network that you want to edit. Press the <SELECT> key. The "Network Title / Comment" window opens and shows the title and a possibly assigned comment for the selected network.
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Editing the PLC user program 20.5 View of the program blocks Procedure The ladder diagram display (LAD) is open. Select the desired network and press the "Symbol info" softkey. The "Network Symbol Information Table" window appears. Use the cursor keys to move within the table. Universal Operating Manual, 07/2024, A5E48383617B AG...
Editing the PLC user program 20.6 Displaying symbol tables 20.6 Displaying symbol tables You can display the symbol tables that are used to obtain an overview of the global operands available in the project. The name, address and possibly also a comment is displayed for each entry. Procedure The Ladder editor is open.
Editing the PLC user program 20.7 Displaying cross references 20.7 Displaying cross references You can display all the operands used in the PLC user project and their use in the list of cross- references. This list indicates in which networks an input, output, bit memory, etc. is used. The list of cross references contains the following information: •...
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Editing the PLC user program 20.7 Displaying cross references Press the "OK" softkey to start the search. If an element is found that corresponds to the sought element, but is not at the appropriate position, press the "Find next" softkey to find where the search term occurs next.
Editing the PLC user program 20.8 Searching for operands 20.8 Searching for operands Use the search function in very large PLC user programs to go directly to a position that you wish to edit, for example. Restricting the search • "Window 1" / "Window 2" With "Go to", you can jump directly to the desired network.
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Editing the PLC user program 20.8 Searching for operands Universal Operating Manual, 07/2024, A5E48383617B AG...
Service and diagnostics 21.1 Alarm, error, and system messages 21.1.1 Displaying alarms If the machine develops a fault in operation, an alarm is generated and machining is possibly interrupted. The error text that is displayed together with the alarm number gives you more detailed information on the error cause.
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Service and diagnostics 21.1 Alarm, error, and system messages Press the "Hide SI alarms" softkey if you do not wish to display SI alarms. Press the "Save diag. data" softkey if the cause of the alarm is unknown. The function collects all available LOG files of the operating software and saves them to the following directory: \user\sinumerik\didac\out_<Date-Time>.7z ...
Service and diagnostics 21.1 Alarm, error, and system messages Acknowledgement symbols Symbol Meaning NCK POWER ON NC start RESET alarm Cancel alarm HMI alarm Dialog alarms of the HMI PLC alarm PLC alarm of the SQ type (alarm number from 800000) Safety alarms Machine manufacturer Please refer to the machine manufacturer's instructions.
Service and diagnostics 21.1 Alarm, error, and system messages The "Alarm Log" window opens. All of the coming and going events - that have occurred since the HMI was started - are listed. Press the "Display new" softkey to update the list of displayed alarms/ messages.
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Service and diagnostics 21.1 Alarm, error, and system messages Procedure Select the "Diagnostics" operating area. Press the "Alarm list", "Messages" or "Alarm log" softkey to display the requested messages and interrupts. Press the "Sort" softkey. The list of entries is sorted in descending order according to date, i.e. the most recent information is at the beginning of the list.
Service and diagnostics 21.2 PLC and NC variables 21.2 PLC and NC variables 21.2.1 Displaying and editing PLC and NC variables Changes can only be made to the NC/PLC variables with the appropriate password. WARNING Incorrect parameterization Changes in the states of NC/PLC variables have a considerable influence on the machine. Incorrect configuration of the parameters can endanger life and cause damage to the machine.
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Service and diagnostics 21.2 PLC and NC variables Formats Binary Hexadecimal Decimal without sign +/-D Decimal with sign Floating point (for double words) ASCII character Notation examples Permissible notation for variables: • PLC variables: EB2, A1.2, DB2.DBW2, VB32000002 • NC variables: –...
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Service and diagnostics 21.2 PLC and NC variables The following machine data is representative for all variable types (INT, BOOL, AXIS, CHAR, STRING): MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[1]. Note Display of NC/PLC variables • System variables can be dependent on the channel. When the channel is switched over, the values from the selected channel are displayed.
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Service and diagnostics 21.2 PLC and NC variables Press the "Insert variable" softkey if you wish to select a variable from a list of all existing variables and insert this. The "Select variable" window opens. Press the "Filter/search" softkey to restrict the display of variables (e.g. to mode group variables) using the "Filter"...
Service and diagnostics 21.2 PLC and NC variables Examples DB97.DBX2.5 Result: DB97.DBX2.6 $AA_IM[1] Result: $AA_IM[2] MB201 Result: MB200 /Channel/Parameter/R[u1,3] Result: /Channel/Parameter/R[u1,2] 21.2.2 Saving and loading screen forms You have the option of saving the configurations of the variables made in the "NC/PLC variables" window in a screen form that you reload again when required.
Service and diagnostics 21.3 Creating screenshots 21.3 Creating screenshots You can create screenshots of the current user interface. Each screenshot is saved as a file and stored in the following folder: /user/sinumerik/hmi/log/screenshot Procedure Ctrl + P Press the <Ctrl+P> key combination. A screenshot of the current user interface is created in .png format.
Service and diagnostics 21.4 Version 21.4 Version 21.4.1 Displaying version data The following components with the associated version data are specified in the "Version data" window: • System software • PLC basic program • PLC user program • System expansions • OEM applications •...
Service and diagnostics 21.4 Version 21.4.2 Save information All the machine-specific information of the control is combined in a configuration via the user interface. You then have the option of saving the machine-specific information on the drives that have been set up. Procedure Select the "Diagnostics"...
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Service and diagnostics 21.4 Version • Version data (.TXT) Activate the checkbox if you wish to output the pure version data in the text format. • Configuration data (.XML) Activate the checkbox if you wish to output the configuration data in the XML format.
Service and diagnostics 21.5 Logbook 21.5 Logbook The logbook provides you with the machine history in an electronic form. If service is carried out on the machine, this can be electronically saved. This means that it is possible to obtain a picture about the "History" of the control and to optimize service. Editing the logbook You can edit the following information: •...
Service and diagnostics 21.5 Logbook Editing end customer data You have the option of changing the address data of the end customer using the "Change" softkey. - OR - Using the "Clear" softkey, you can delete all logbook entries. ...
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Service and diagnostics 21.5 Logbook Note Deleting logbook entries Up to the completion of the 2nd commissioning, you have the option to delete the logbook entries up to the time of the first commissioning using the "Clear" softkey. Searching for a logbook entry You have the option for searching for specific entries using the search function.
Service and diagnostics 21.6 Remote diagnostics 21.6 Remote diagnostics 21.6.1 Setting remote access You can influence the remote access to your control in the "Remote diagnostics (RCS)" window. You set the rights for all remote operating types in this window. The selected rights are defined from the PLC and using the setting at the HMI.
Service and diagnostics 21.6 Remote diagnostics If remote access is active, these icons on the status line inform you whether remote access is currently active or whether only monitoring is permitted. Procedure Select the "Diagnostics" operating area. Press the "Remote diag." softkey. The "Remote diagnostics (RCS)"...
Service and diagnostics 21.6 Remote diagnostics Procedure The "Remote diagnostics (RCS)" window is open. Press the "Allow modem" softkey. Access to the control via modem is enabled so that a connection is es‐ tablished. To block access again, press the "Allow modem" softkey again. 21.6.3 Request remote diagnostics Using the "Request remote diagnostics"...
Service and diagnostics 21.6 Remote diagnostics See also Permit modem (Page 473) 21.6.4 Exit remote diagnostics Procedure The "Remote diagnostics (RCS)" is opened and it is possible that remote monitoring or remote access is active. Block the modem access if access via modem is to be blocked. ...
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Service and diagnostics 21.6 Remote diagnostics Universal Operating Manual, 07/2024, A5E48383617B AG...
Index " "SINUMERIK Operate Gen. 2" Backing up Multitouch panel, 69 Data - in the Program Manager, 356 "SINUMERIK Operate Generation 2" user interface, 69 Data - via the system data, 357 Function key block, 75 Parameter, 369 Touch operator controls, 75 Setup data, 362 Virtual keyboard, 76 Base offset, 105 Basic blocks, 136 Binary format, 356 Blank input...
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Index Ctrl-Energy Saving, 196 Comparing usage values, 400 Select contour and accept, 198 Displaying consumption values, 399 Select the machining range, 195 Displaying measurement curves, 399 Snap radius, 194 Energy analysis, 393, 394 Specifying a reference point, 197 Energy-saving profiles, 407 Zero point, 197 Functions, 391 DXF-Reader, 189 Measuring the energy consumption, 396 Saved measuring curves, 400 Cycles Current levels, 237 Easy Extend...
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Index Function key block "SINUMERIK Operate Generation 2" user interface, 75 Key combinations - Simulation Changing the section, 228 Enlarging/reducing a graphic, 226 G code program Feedrate, 225 Blank input, 240 Moving the graphic, 227 G Code program Override, 224 Creating, 327 Rotating the view, 227 G functions Single block mode, 225 Display all G groups, 178 Displaying selected G groups, 176 Mold making, 178...
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Index Magazine management, 259 Maintenance tasks Monitoring/performing, 423 Manual mode, 121 Navigation bar Positioning axes, 128 Sidescreen, 78 Settings, 130 NC memory, 318 Spindle, 124 NC/PLC variables T, S, M windows, 122 Changing, 430, 462 Tool, 123 displaying, 428, 460 Traversing axes, 126 Network Unit of measurement, 122 displaying symbol identifiers, 448 Manual retraction, 129 editing, 446 Network properties, 447 Deleting a program, 120 Number of teeth, 272...
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Index Pitch, 271 deleting, 446 PLC properties, 426 editing, 439, 441, 443, 444 PLC signals Information, 434, 439 displaying, 433 insert, 156 editing, 433 Numbering, 157, 158 PLC user program opening in the window, 442 Absolute address, 438 Search, 153 Diagnostics, 425, 440 Selecting, 157 Enlarging/reducing the ladder diagram, 438 Program blocks, 159 Ladder editor, 425 Program control loading, 426 activate, 148 Resetting processing times, 426...
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