Kohler 50REOZK Operation
Kohler 50REOZK Operation

Kohler 50REOZK Operation

Industrial generator set 10-1000 kw
Table of Contents

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Operation
Industrial Generator Set
Models:
10-1000 kW
Controller:
®
APM402/Decision-Maker
3000
TP 6694 2/25p

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Table of Contents
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Summarization of Contents

Product Identification Information
Generator Set Identification Numbers
Record product identification numbers from the engine nameplate.
Controller Identification
Record controller description from operation manual or spec sheet.
Engine Identification
Record product identification from the engine nameplate.
Section 1. Specifications and Features
1.1 Introduction
Provides an overview of the manual's scope and available specifications.
1.2 Controller Features
Details the various components and functions of the generator set controller.
1.3 Controller Logic Specifications
Outlines the controller's logic, features, and functional specifications.
Section 3. Scheduled Maintenance
3.1 Alternator Service
Instructions for cleaning the alternator using compressed air.
3.2 Engine Service
Guidance on performing engine service per manufacturer's literature.
3.3 Service Schedule
Provides a comprehensive schedule for system maintenance tasks.
3.4 Alternator Bearing Service
Details service procedures for alternator bearings.
3.5 Diesel Fuel Systems
Covers maintenance and procedures for diesel fuel systems.
3.6 Gaseous Fuel Systems
Explains concepts and procedures for natural gas and LPG fuel systems.
3.7 Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
Details the CCV heater kit for cold weather operation.
3.8 Air Cleaner Restriction Indicator (if equipped)
Explains the function of the air cleaner restriction gauge.
3.9 Cooling System
Provides maintenance procedures for the generator set cooling system.
3.10 Battery
Covers battery maintenance, inspection, and safety procedures.
3.11 Storage Procedure
Outlines the steps for storing the generator set for extended periods.
Section 2. Operation
2.1 Prestart Checklist
Lists essential checks before starting the generator set.
2.2 Exercising Generator Set
Procedure for operating the generator set under load weekly.
2.3 Operations in Cold Weather Climates
Recommendations for cold weather starting and operation.
2.4 Controller Operation
Details controller functions for starting and stopping the generator set.
2.5 Menu Displays
Summarizes the available displays on the controller's digital interface.
2.6 Monitoring and Programming Setup
Explains how to access controller data via PC or digital display.
2.7 Reviewing Menu Displays
Provides a summary of generator set controller data menus.
Safety Precautions and Instructions
Accidental Starting
Details hazards and precautions related to accidental generator set starting.
Introduction
Abbreviations
Lists common abbreviations used throughout the publication.
SiteTechâ„¢ Software
Describes the SiteTech software for controller programming.
Section 1. Specifications and Features
1.1 Introduction
Provides an overview of the manual's scope and available specifications.
1.2 Controller Features
Details the various components and functions of the generator set controller.
1.3 Controller Logic Specifications
Outlines the controller's logic, features, and functional specifications.
Section 3. Scheduled Maintenance
3.4 Alternator Bearing Service
Details service procedures for alternator bearings.
3.5 Diesel Fuel Systems
Covers maintenance and procedures for diesel fuel systems.
3.6 Gaseous Fuel Systems
Explains concepts and procedures for natural gas and LPG fuel systems.
3.7 Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
Details the CCV heater kit for cold weather operation.
3.8 Air Cleaner Restriction Indicator (if equipped)
Explains the function of the air cleaner restriction gauge.
3.9 Cooling System
Provides maintenance procedures for the generator set cooling system.
3.10 Battery
Covers battery maintenance, inspection, and safety procedures.
3.11 Storage Procedure
Outlines the steps for storing the generator set for extended periods.
Section 2. Operation
2.1 Prestart Checklist
Lists essential checks before starting the generator set.
2.2 Exercising Generator Set
Procedure for operating the generator set under load weekly.
2.3 Operations in Cold Weather Climates
Recommendations for cold weather starting and operation.
2.4 Controller Operation
Details controller functions for starting and stopping the generator set.
2.5 Menu Displays
Summarizes the available displays on the controller's digital interface.
2.6 Monitoring and Programming Setup
Explains how to access controller data via PC or digital display.
2.7 Reviewing Menu Displays
Provides a summary of generator set controller data menus.
Section 4. General Troubleshooting
4.1 General Troubleshooting Chart
A chart to diagnose and correct common generator set problems.
Section 5. Voltage Reconnection
5.1 Introduction
Introduces the procedure for changing generator set voltage.
5.2 Voltage Reconnection Procedure
Step-by-step guide to reconnecting the generator set for voltage changes.
5.3 Voltage Reconnection Procedure
Alternative procedure for voltage reconnection on specific controllers.
Section 6. Accessories
6.1 Accessories and Connections
Lists and describes available accessories and their connections.
6.2 Accessory Connections
Details controller circuit board connections for accessories.
Appendix C. Voltage Regulator Definitions and Adjustments
Definitions
Defines terms related to voltage regulator functions.

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