Bestarc BTC650XP - 11GEN Manual

Cnc pilot arc plasma cutter

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PLASMA CUTTER
Blow Back Pilot Arc
CNC Match
BTC500XP - 11GEN
BTC650XP - 11GEN
BTC800XP - 10GEN, 11GEN
CNC PILOT ARC PLASMA CUTTER
MADE BY BESTARC MUST BE QUALITY PRODUCTS

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Summary of Contents for Bestarc BTC650XP - 11GEN

  • Page 1 PLASMA CUTTER Blow Back Pilot Arc CNC Match BTC500XP - 11GEN BTC650XP - 11GEN BTC800XP - 10GEN, 11GEN CNC PILOT ARC PLASMA CUTTER MADE BY BESTARC MUST BE QUALITY PRODUCTS...
  • Page 2: Table Of Contents

    CONTENTS www.bestarc.com Safety Func�on BTC500XP 11GEN BTC650XP 11GEN BTC800XP 10GEN/11GEN Installa�on Opera�on BLOW BACK PILOT ARC...
  • Page 3: Safety

    Incorrectly installed or improperly grounded equipment is a hazard, and can cause serious. Damage, Properly install and ground this equipment according to this manual and na�onal, state, and local codes. Please contact us if any ques�on by mail: support@bestarc.com BLOW BACK PILOT ARC...
  • Page 4 SAFETY www.bestarc.com WARNING Welding and cu�ng is dangerous to the operator, people in or near the working and surrounding areas, if the equipment is not operated correctly. Therefore the performance of welding/cu�ng must only be under the strict and comprehensive observance of all relevant safety regula�ons.
  • Page 5 SAFETY www.bestarc.com CAUTION 1 Working Environment 1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc;the temperature of working environment should be...
  • Page 6: Maintenance

    SAFETY www.bestarc.com MAINTENANCE Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to prevent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and dry compressed air of required pressure.
  • Page 7 SAFETY www.bestarc.com HOW A PALSMA CUTTER WORKS Basic plasma cu�ers use electricity to superheat air into plasma (the 4th state of ma�er), which is then blown through the metal to be cut. Plasma cu�ers require a compressed air supply and AC power to operate.
  • Page 8 SAFETY www.bestarc.com WHAT KINDS OF MATERIALS CAN THE PLASMA CUT? Virtually any metal can be plasma cut including steel, stainless steel, aluminium, brass, copper, etc. Any thickness from 30 gauge through 13/16" can be cut, depending on the power of the plasma cu�er used.
  • Page 9 FUNCTION www.bestarc.com Connec�ng the CNC port will light up the indicator, without affec�ng handheld cu�ng. Lights up when the input voltage is 380V (Only for 380V single voltage machine, not included with this model) Automa�cally detect input voltage of the machine...
  • Page 10: Func�On

    BTC500XP 11GEN www.bestarc.com PARAMETER This is 50Amps digital plasma cu�er with pilot arc func�on. 16mm Max Cu�ng thickness at Stainless Steel. Inverter with Industrial Rated, Lightweight and Portable. FEATURES • 50Amps Non-HF Blow Back Pilot Arc • Digital CNC Plasma Cu�er •...
  • Page 11 BTC500XP 11GEN www.bestarc.com BTC500XP 11GEN - FRONT & REAR PANEL LAYOUT Front Panel Layout Rear Panel Layout 1. PA & PT Knob 5. Current Knob 9. Power Cable 2. Air Regulator 6. Earth Clamp 10. Arc Voltage 3. Torch Connector 7.
  • Page 12: Technical Data

    BTC500XP 11GEN www.bestarc.com TECHNICAL DATA Descrip�on BTC500XP 11GEN Power Supply / Phases (V-Ph) 220V±15% 110V±10% Duty Cycle @ 78°F(25.5°C) 60% @ 50 Amps 60% @ 35 Amps Rated Power (KVA) 6.3 KVA 4.2 KVA Input Current Range (A) 12 - 29 Amps 20 - 38.5 Amps...
  • Page 13: Btc650Xp 11Gen

    BTC650XP 11GEN www.bestarc.com PARAMETER This is 65Amps digital plasma cu�er with pilot arc func�on. 18mm Max Cu�ng thickness at Stainless Steel. Inverter with Industrial Rated, Lightweight and Portable. FEATURES • 65Amps Non-HF Blow Back Pilot Arc • Digital CNC Plasma Cu�er •...
  • Page 14 BTC650XP 11GEN www.bestarc.com BTC650XP 11GEN - FRONT & REAR PANEL LAYOUT Front Panel Layout Rear Panel Layout 1. PA & PT Knob 5. Current Knob 9. Power Cable 2. Air Regulator 6. Earth Clamp 10. Arc Voltage 3. Torch Connector 7.
  • Page 15 BTC650XP 11GEN www.bestarc.com TECHNICAL DATA Descrip�on BTC650XP 11GEN Power Supply / Phases (V-Ph) 220V±15% 110V±10% Duty Cycle @ 78°F(25.5°C) 60% @ 65 Amps 60% @ 40 Amps Rated Power (KVA) 9.4 KVA 5.7 KVA Input Current Range (A) 12 - 43 Amps...
  • Page 16: Btc800Xp 10Gen/11Gen

    BTC800XP 10GEN/11GEN www.bestarc.com PARAMETER This is 80Amps digital plasma cu�er with pilot arc func�on. 25mm Max Cu�ng thickness at Stainless Steel. Inverter with Industrial Rated, Lightweight and Portable. FEATURES • BTC800XP 11GEN - 110/220V Dual Voltage • BTC800XP 10GEN - 220V Single Phase •...
  • Page 17 BTC800XP 10GEN/11GEN www.bestarc.com BTC800XP 10GEN/11GEN - FRONT & REAR PANEL LAYOUT Front Panel Layout Rear Panel Layout 1. PA & PT Knob 5. Earth Clamp 9. Control Signal 2. Air Regulator 6. Torch Connector 10. Air In Connector 3. Screen Display 7.
  • Page 18 BTC800XP 10GEN/11GEN www.bestarc.com TECHNICAL DATA Descrip�on BTC800XP 10GEN/11GEN Power Supply / Phases (V-Ph) 110V ±10% 220V ±15% 380V ±15% Duty Cycle @ 78°F (25°C) 60% @ 40Amps 60% @ 80Amps 60% @ 80Amps Rated Power (KVA) 5.9KVA 13.6KVA 13.6KVA Input Current Range (A)
  • Page 19: Installa�On

    INSTALLATION www.bestarc.com HOW TO CONNECT CNC PORT 2 Pins CNC port ARC VOLTAGE : Pin 1+, Pin 2-, Ra�o 1:1 5 Pins CNC port SIGNAL CONTROL: Pin 1,2 for CNC plug-in detec�on. Pin 2,3 for start signal input. Pin 4,5 for output signal arc star�ng successful.
  • Page 20 INSTALLATION www.bestarc.com SET UP PROCEDURE FOR PLASMA CUTTING MACHINE 1. Connect the PT40 Plasma Torch: 2. A�ach the Earth clamp: Insert the torch connector into the Connect the earth clamp to the output torch receptacle and hand-�ghten it. terminal and �ghten securely.
  • Page 21 INSTALLATION www.bestarc.com Opera�ng procedure using the Standoff Guide. The feet of the standoff guide are placed on the cu�ng surface. This maintains an op�mal 5/64" standoff distance between the plasma cu�ng �p and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pa�ern guide.
  • Page 22: Opera�On

    OPERATION www.bestarc.com 3. Place and hold the torch ver�cal 4. Pull the trigger to energise the at the edge of the plate. pilot arc. The cu�ng arc will start when the nozzle is moved closer to the edge of the work piece. When the cu�ng arc has cut through the...
  • Page 23 OPERATION www.bestarc.com AMPERAGE Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage �p to maintain a narrow kerf.
  • Page 24: Air Pressure And Volume

    OPERATION www.bestarc.com Torch height too high excessive bevel, Torch height too low Reverse bevel. plasma Stream may not cut all the Tip may contact the work piece and way through the material short out or damage the �p. ELECTRODE CONDITION A fixed gap is established between the electrode and the inside of the cu�ng �p.
  • Page 25 OPERATION www.bestarc.com to wear very quickly, alters the shape of the nozzle orifice, drama�cally affec�ng cut quality in terms of edge squareness, dross forma�on, and edge smoothness. Minimising the moisture in the air supply is absolutely cri�cal to quality plasma cuts and longevity of consumable parts.
  • Page 26: Start Cutting

    OPERATION www.bestarc.com START CUTTING Hold the torch ver�cal at Pull the trigger to start the Then, Proceed with the the edge Of he work arc, The cu�ng arc will cut. piece. ini�ate when the Torch �p is close enough to the work Piece.
  • Page 27: Safety Trigger Operation

    OPERATION www.bestarc.com SAFETY TRIGGER OPERATION The cu�ng torch features a newly designed safety trigger. Simply pull back on the trigger while increasing your grip, and you'll feel it move to the on posi�on. When you release the pressure, it will return to the off posi�on.
  • Page 28 Welder & Cutter...

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