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OWNER/OPERATOR MANUAL
TITAN,
HYDRA,
Warning! This Manual includes important product safety information. Misuse of
this product may result in severe injury or death. Read this manual carefully before
attempting to use this product.
Masport Incorporated
6801 Cornhusker Hwy
Lincoln, NE 68507
SIDEWINDER
MAMBA
www.masportpump.com
Email: cs@masportpump.com
&
COBRA
Phone: 800-228-4510
Hours: M-F | 8am-5pm (CST)
,
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Table of Contents
Related Manuals for Masport HYDRA
Summarization of Contents
Masport Limited Warranty
Limited Warranty Details
Covers warranty coverage, duration, and exclusions for Masport products.
Warranty Service and Claims
Details the process for obtaining warranty service and resolving claims.
Legal Disclaimers and Limitations
Outlines disclaimers of implied warranties and limitations on liabilities.
Claim Filing and Indemnification
Specifies time limits for claims and customer indemnification responsibilities.
Introduction
Company History
Provides background information on Masport's history and evolution.
Pump Installation and Components
Intended Use and Safety
Defines the pump's intended applications and critical safety warnings.
Installation Requirements
Details plumbing size requirements and general installation guidelines.
Key System Components
Describes essential components like the four-way valve, indicator washer, and hose.
Recommended System Components
Lists and describes primary and secondary traps, filters, and gauges.
Component Details
Explains additional components including relief valves, oil separators, and kits.
Pump Specifications and Cooling
Speed and Power Requirements
Provides recommended operating speeds and power needs for optimal pump life.
Fan Cooled Models
Details the design and operation of fan-cooled pump models.
Cooling System Designs
Liquid Cooled Models
Explains the features and operation of liquid-cooled pump models.
Vacuum Relief Valve
Setting and Operation
Guides on setting the vacuum relief valve and important operational warnings.
Pressure Relief Valve
Setting and Safety
Instructs on setting the pressure relief valve and associated safety advice.
Pump Lubrication
Lubrication Requirements and Types
Details required oils, approved substitutes, and usage warnings.
Automatic Oil Pump System
Describes the function and maintenance-free nature of the automatic oil pump.
Pump Start-Up Procedures
Oil Reservoir Mounting
Guidance on correctly mounting the oil reservoir tank for gravity feed.
Pre-Start Checks
Essential steps to follow before running the pump for the first time.
Flushing Information and Procedure
Flushing Fluid and Purpose
Explains the need for flushing and the recommended Masport Flushing Fluid.
Step-by-Step Flushing Process
Provides detailed instructions for flushing the vacuum pump.
Maintenance and Operating Tips
Routine Maintenance Schedule
Covers pre-operation, daily, weekly, and annual maintenance checks.
Storage and Safe Operation
Storage Guidelines
Instructions for proper storage of the pump to maintain its condition.
Safe Operation Practices
Key safety guidelines to follow during pump operation.
Troubleshooting
Pump Overheating
Identifies potential causes and solutions for pump overheating issues.
Rotor and Performance Issues
Addresses problems like the rotor not rotating or impaired pump performance.
Pump Service and Parts
Repair Techniques and Notes
Provides guidance on pump repair techniques and qualified mechanic recommendations.
Replacement Parts Kit Contents
Lists components included in rebuild kits and their corresponding part codes.
Disassembly Procedures
General Disassembly Steps
Covers initial steps, safety precautions, and marking for disassembly.
Fan Cooled Model Disassembly
Specific steps for disassembling fan guard and fan assembly on certain models.
All Models Disassembly
Details steps for removing the oil pump drive coupling for all pump models.
End Cover Removal and Disassembly
End Cover Removal Process
Provides instructions on removing the end cover while maintaining clearances.
End Cover Disassembly
Details the removal of bearing retainers and oil seals from the end cover.
Rotor Removal and Parts Inspection
Rotor Removal
Steps for extracting the rotor from the cylinder after end cover removal.
Vane Wear Check and Specifications
Guide to inspecting vane wear, usable limits, and potential issues.
Cylinder Inspection
Checks for damage, corrugation, or scoring inside the pump cylinder.
Bearing Inspection
Guidance on visually inspecting bearings for damage and cleaning recommendations.
Bearing and Spacer Removal
Steps for preparing the shaft and removing bearings and spacers.
Rotor Inspection and Cleaning
Process for inspecting the rotor for cracks and cleaning its surfaces.
End Cover Inspection and Cleaning
Details inspecting end covers for damage and cleaning bearing housing bores.
Bearing and Spacer Replacement
Installation Process and Checks
Details the correct installation of bearings and spacers, including fit checks.
Oil Seal Replacement
Seal Installation and Orientation
Provides instructions for installing oil seals, noting correct orientation and care.
Reassembly Procedures
Installing the First End Cover
Steps for installing the initial end cover, including shims and O-rings.
Installing the Rotor Assembly
Guidance on fitting the rotor assembly into the cylinder bore.
Installing the Vanes
Instructions for correctly inserting the pump vanes into the rotor slots.
Installing the Second End Cover
Steps for fitting the second end cover, ensuring proper alignment and torque.
Installing the Bearing Retainers
Details the process for fitting the bearing retainers and associated bolts.
Installing the Oil Pump
Instructions for refitting the oil pump and drive coupling.
Model-Specific Reassembly
Covers specific reassembly steps for TITAN, SIDEWINDER, MAMBA, and COBRA models.
Hydra Model Reassembly
Specific reassembly instructions for the HYDRA model, including bell housing.
General Model Reassembly
Covers final reassembly steps for all models, including oil pump and filters.
Rebuild Specifications
Manifold Valve Assembly
Process for assembling and testing the manifold valve, including check valve.
Cylinder Remachining Process
Guidelines for cylinder boring and honing to specified finishes.
Cylinder Remachining Specifications
Provides manufactured and maximum remachined diameters for pumps.
Seal Gap Clearance Procedure
Details how to check and set the seal gap clearance for optimal performance.
Seal Gap Clearance Reset
Explains the technique to reset seal gap clearance if it is out of specification.
End Float Clearance Check
Describes how to check the end float clearance using a dial indicator.
End Float Clearance Procedure
Outlines the procedure to set the end float clearance within specified limits.
Exploded Views and Parts Lists
TITAN Exploded View
Diagram showing the exploded view of the TITAN pump model.
TITAN Parts List
List of part numbers and descriptions for the TITAN pump.
SIDEWINDER Exploded View
Diagram showing the exploded view of the SIDEWINDER pump model.
SIDEWINDER Parts List
List of part numbers and descriptions for the SIDEWINDER pump.
HYDRA Exploded View
Diagram showing the exploded view of the HYDRA pump model.
HYDRA Parts List
List of part numbers and descriptions for the HYDRA pump.
MAMBA Exploded View
Diagram showing the exploded view of the MAMBA pump model.
MAMBA Parts List
List of part numbers and descriptions for the MAMBA pump.
COBRA Exploded View
Diagram showing the exploded view of the COBRA pump model.
COBRA Parts List
List of part numbers and descriptions for the COBRA pump.
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