Masport H Series Owner's/Operator's Manual
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Masport H Series Owner's/Operator's Manual

Masport H Series Owner's/Operator's Manual

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Owner/Operator Manual
1
2
3
For H-Series Pump Models: H
, H
& H
2
3
4
For HXL Series Pump Models: HXL
, HXL
& HXL
Warning! This Manual includes important product safety information. Misuse of this
product may result in severe injury or death. Read this manual carefully before attempting
to use this product.

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Summary of Contents for Masport H Series

  • Page 1 Owner/Operator Manual For H-Series Pump Models: H & H For HXL Series Pump Models: HXL , HXL & HXL Warning! This Manual includes important product safety information. Misuse of this product may result in severe injury or death. Read this manual carefully before attempting to use this product.
  • Page 2 Record of Purchase Serial Number: Date Purchased: Please carefully read the installation, operation and maintenance instructions for your Masport vacuum pump. These are provided to assist you and they assume users have a basic level of mechanical competence. If you have any questions about the correct installation, operation or maintenance procedures,...
  • Page 3 This Limited Warranty starts on the date set forth on the Order Confirmation to Customer for the How Do You Obtain Warranty Service? The Customer or original end-user must provide notice of covered defects in writing to Masport end-use What Does This Limited Warranty Not Cover?
  • Page 4 Resolution of Warranty Claims: In the event Masport is notified of a warranty claim in conformity with the notice requirements set forth above, Masport shall, with the full cooperation of Customer and/or original end-user (which shall include, without limitation, return of the Products for warranty inspection if requested by Masport), immediately undertake an investigation of such claim.
  • Page 5 THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES AND OUR ENTIRE OBLIGATION AND LIABILITY FOR ANY BREACH OF THIS LIMITED WARRANTY OR THE AGREEMENT. TO THE FULLEST EXTENT PERMITTED BY LAW, IN NO EVENT SHALL MASPORT BE LIABLE FOR ANY SPECIAL, INDIRECT, PUNITIVE, COVER, INCIDENTAL OR CONSEQUENTIAL...
  • Page 6 You shall have sole control of the defense or settlement of any claim or demand, provided that Masport, at our option and expense, may participate and appear on an equal footing with you. You shall not settle any claim or demand without the written consent of the Indemnified Parties, with such consent not to be unreasonably withheld or delayed.

  • Page 7: Table Of Contents

    Owner/Operator Manual Contents Introduction ..............................7 Intended Use ..............................8 Installation ..............................8 Plumbing ................................. 8 Recommended System Components ..................... 10 Component Checklist ..........................12 Drive Systems .............................. 12 Rotation of the Pump ..........................12 Pump Speeds and Power Requirements ....................13 Vacuum Relief Valve ...........................

  • Page 8: Introduction

    Owner/Operator Manual Introduction Congratulations on your purchase of a Masport Pump. We are delighted you have chosen to join the community of satisfied customers using Masport equipment in daily professional operations. Our products are backed by over 100 years of engineering excellence and are specifically designed and engineered to meet the needs of hard working pumpers around the world.

  • Page 9: Intended Use

    Owner/Operator Manual Intended Use Masport Vacuum/Pressure Pumps are intended to be used for loading and unloading of liquid material. These pumps are commonly used for liquid waste transport, septic tank cleaning, oil field water trucks, car wash or grease trap cleaning and many other industrial applications.
  • Page 10 Owner/Operator Manual Indicator Washer: All pumps that are fitted with a valve are supplied with an Indicator Washer. The Indicator washer secures the valve handle and shows the direction to turn the handle for pressure or vacuum operation. The Indicator Washer is reversible allowing the washer to be orientated to your specific setup and plumbing configuration.

  • Page 11: Recommended System Components

    Owner/Operator Manual Recommended System Components Primary Shut-Off Trap Secondary Shut- Off Trap Pressure Relief Valve Oil Reservoir Kit Inlet Filter Vacuum/Pressure Gauge Pumper Scent Vacuum Relief Valve Oil Separator Primary Shut-Off Trap: A float ball shut-off that prevents liquid in the tank from overflowing into the system and entering the pump.
  • Page 12 Owner/Operator Manual Vacuum/Pressure Gauge: Required to properly monitor the performance of the system. It should be located between the Scrubber and the (the clean side) Pump to prevent gauge failure due to foreign material. Vacuum Relief Valve: Governs the operating vacuum level. It should be installed at the pump so that if a liquid level trap is activated or a hose collapses the pump is prevented from overheating.

  • Page 13: Component Checklist

    Owner/Operator Manual exhaust side of the pump, the mode of operation can be changed from vacuum to pressure by simply turning the selector lever. Component Checklist Below is a checklist of the components required to complete a Vacuum Only or Vacuum/Pressure system.

  • Page 14: Pump Speeds And Power Requirements

    Owner/Operator Manual Pump Rotation Indicator Warning! Always run the pump in the direction indicated. Pump Speeds and Power Requirements The table below provides the recommended speed and power requirements for each pump model for optimal pump life and performance. Pump Pressure (PSIG) 1,250 0.8 hp...

  • Page 15: Vacuum Relief Valve

    Owner/Operator Manual Note: Heat build-up is the limiting factor in the pumps performance. Operating above or below the recommended speed range will increase the heat produced and negatively impact the life of the pump. Vacuum Relief Valve The vacuum relief valve should be set at a maximum continuous working vacuum level of 20 sea level for optimum pump life and performance.

  • Page 16: Pump Lubrication

    Oils numbered 68 & 100 are for summer use. HXL Series: All Masport HXL Series pumps are equipped with an automatic oil pump. This system is pre-set to deliver the required amount of lubricating oil to the vacuum pump. The oil pump is maintenance free...
  • Page 17 Bleed Screw H Series: All Masport H Series pumps require an adjustable pressure/vacuum actuated system. This system utilizes two adjustable oil sight feed valves that can be mounted directly at the bearing (for flange vacuum only models) or remote mounted (integral pressure/vacuum valve models).

  • Page 18: Flushing Information

    Masport vacuum pumps are best flushed by using a Masport Flushing Kit and specially formulated Flushing Fluid. These are available from your local Masport representative or by contacting Masport.

  • Page 19: Maintenance And Important Operating Tips

    Flushing frequency: weekly, preferably at the end of a workday, more often if carry-over from traps contaminate the pump.  Connect the Flushing Kit to the flushing port on the Masport vacuum pump   Open the ball valve to begin flushing fluid flow.
  • Page 20 A brass ball valve is mounted at the bottom for easy draining. Weekly:  Flush the pump weekly with Masport Flushing Fluid, or anytime liquids or solids have been allowed to enter the pump.  Check and clean the Inlet Filter. Ensure the filter is completely dry before refitting. This checking process must be done anytime contamination may have entered the system.

  • Page 21: Troubleshooting

    Owner/Operator Manual  Never spin the pump backwards.  Never remove the stub shafts from the rotor. The rotor has been machined as a complete unit for exact balance. Removing the stub shafts will destroy the factory-set clearances and balance. ...

  • Page 22: Pump Service

    Owner/Operator Manual  Blockage in exhaust. For further issues or additional information contact an authorized Masport distributor or Masport directly. Pump Service The following repair techniques are given for use on pumps that do not have damage to the cylinder or end covers to the extent that they need to be re-machined.
  • Page 23 Owner/Operator Manual Disassembly: The following instructions are written, assuming that the pump being serviced has been removed from the base it was mounted on. It is possible to carry out installation of the parts kit with the pump mounted, but for best results it is recommended that it is removed from the stand. Warning! Disconnect the pump drive to ensure the pump cannot be accidentally started during service and to allow the shaft to be rotated by hand.
  • Page 24 Owner/Operator Manual The end clearance is adjusted by means of color coded Shim Gaskets between the end cover and the cylinder. Make note of the color and quantity of any Shim Gaskets when removing the end cover. The matching quantity and color will need to be used on reassembly. The marker holes on the Shim Gaskets identify the thickness i.e.
  • Page 25 Owner/Operator Manual Measure the vanes to see if they are within the usable limit. If they are not they should be discarded and replaced. The vanes should be replaced when there height is below the usable limit detailed in the table below: Pump HXL2 HXL3...
  • Page 26 Owner/Operator Manual Bearing and Spacer Inspection: It is difficult to visually determine the condition of a bearing. If there is obvious damage such as discoloration (bluing) of the bearing or the race, there is definite damage and the bearing and spacer should be replaced.
  • Page 27 Owner/Operator Manual Note: Incorrect installation of the spacer will cause bearing failure and damage to the pump. Larger Diameter Bore Towards the Rotor Bearing Spacers The new bearings and spacers can be pressed onto the shaft using a bearing press. When pressing them on ensure the pressure is only applied to the bearing inner race.
  • Page 28 Owner/Operator Manual Place the new oil seal in the seal housing. Ensure that the oil seal is installed with the spring side of the seal facing into the bearing bore of the end cover. Note: Incorrect installation of the oil seal will potentially result in oil leaks around the shaft and bearing failure.
  • Page 29 Owner/Operator Manual Inspect the ends of the rotor shaft to find the reference mark made during disassembly to ensure correct rotor-end cover-cylinder relationships. Once determined slip the rotor assembly into the cylinder and the bearing into the end cover bore. The bearing should slip in the cover house easily with only a slight tap with a rubber mallet.
  • Page 30 Owner/Operator Manual If the oil pump was removed, reinstall the drive assembly. Align the hole in the drive assembly with the oil inlet elbow and push the assembly in until it bottoms out. Engage the drive of the oil pump with the slot in the drive assembly and reinstall the oil pump.
  • Page 31 Owner/Operator Manual The cylinder remachining for each of the pumps should meet the specifications detailed in the table below: Pump Manufactured Max Remachined Honed Surface Diameter Diameter Finish 0.4 µm 1.6 µm 1.6 µm HXL2 1.6 µm HXL3 1.6 µm HXL4 0.4 µm Warning! Do not exceed the maximum remachined diameter.
  • Page 32 Owner/Operator Manual If the seal gap clearance needs to be reset the following technique can be used. Note: In order to reset the seal gap clearance the dowel pins on the inlet side on both ends of the cylinder need to be removed. ...
  • Page 33 Setting the End Thrust Protection: Thrust screws are fitted into the end cover of the Masport HXL Series pumps. These thrust screws limit the travel of the rotor between the end covers, reducing the risk of rotor to end cover contact.
  • Page 34 Owner/Operator Manual To set the end thrust protection the following procedure should be used: Note: The following procedure will require the use of a dial indicator and either a magnetic stand or a stand that can be bolted to one of the end cover bolts. ...

  • Page 35: Exploded Views

    Owner/Operator Manual Exploded Views H1F: Item Description Part No. Item Description Part No. Cylinder 968111 Dowel Pin 575111 575024 Screw M8 x 30 501848 Grub Screw M5 x 20 503225 Seal 501578 End Cover 968109 Nut M5 220221 Rotor Assembly 968154 Plug 501679...
  • Page 36 Owner/Operator Manual H2F: Item Description Part No. Item Description Part No. Screw M10 x 25 501569 Cylinder 975541 Nut M5 220221 Flange Gasket 36202 Grub Screw M5 x 25 503225 Flange Blank 975487 End Cover 968242 Screw M5 x 16 503227 Shim Gasket Shaft Guard...
  • Page 37 Owner/Operator Manual H3F: Item Description Part No. Item Description Part No. Screw M10 x 25 501569 Cylinder 975551 Nut M5 220221 Flange Gasket 36202 Grub Screw M5 x 25 503225 Flange Blank 975487 End Cover 968242 Screw M5 x 16 503227 Shim Gasket Shaft Guard...
  • Page 38 Owner/Operator Manual Serial Number Q06128 and Greater HXL2F – Bearing and Oil Pump End Cover Changed at Q06128 Item Description Part No. Item Description Part No. Cylinder 975541 Flange Blank 975476 End Cover Oil Pump 969201 Screw M10 x 25 501569 End Cover 968242...
  • Page 39 Owner/Operator Manual Serial Number Q06128 and Greater HXL2V – Bearing and Oil Pump End Cover Changed at Q06128 Item Description Part No. Item Description Part No. Screw M10 x 100 568249 End Cover Oil Pump 969201 Nut M5 220221 Valve Assembly 968350 Screw M10 x 25 501569...
  • Page 40 Owner/Operator Manual Serial Number Q07076 and Greater: HXL3F – Bearing and Oil Pump End Cover Changed at Q07076 Item Description Part No. Item Description Part No. Cylinder 975551 Flange Blank 975476 End Cover Oil Pump 969201 Screw M10 x 25 501569 End Cover 968242...
  • Page 41 Owner/Operator Manual Serial Number Q07076 and Greater: HXL3V – Bearing and Oil Pump End Cover Changed at Q07076 Item Description Part No. Item Description Part No. Screw M10 x 100 568249 End Cover Oil Pump 969201 Nut M5 220221 Valve Assembly 968350 Screw M10 x 25 501569...
  • Page 42 Owner/Operator Manual HXL4F: Item Description Part No. Item Description Part No. Screw M10 x 30 32307 Oil Pump Guard 568904 32508 Dowel Pin 575111 Screw M10 x 25 501569 Oil Pump 575437 Screw M8 x 16 501571 Shaft Guard 961412 Lockwasher M8 501610 968159...
  • Page 43 Owner/Operator Manual HXL4V: Item Description Part No. Item Description Part No. Screw M10 x 100 568249 23.3 Seal 501578 Screw M10 x 30 32307 23.4 Valve Spool 968341 32508 23.5 Spool Spring 568347 Screw M10 x 25 501569 23.6 Valve Handle 968055 Screw M8 x 16 501571...
  • Page 44 Owner/Operator Manual 6801 Cornhusker Highway, Lincoln NE, 68507, USA Toll Free: 800-228-4510 Phone: 402-466-8355 Email: cs@masportpump.com www.masportpump.com Manual: 90357 Updated: December 2019...

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Hxl seriesH1H2H3Hxl2Hxl3 ... Show all

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