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Masport Liquid Cooled
HW and HXL-Series and HXL
Series II Vacuum Pressure Pumps
Series II Pump Models:
HXL75WV II, HXL75WF II, HXL15WV II,
HXL15WF II, HXL20WV II
Includes Series I Pump Models:
HXL5WF, HXL3WF, H75WF, H75WV,
HXL75WF, HXL75WV, H15WF, H15WV,
HXL15WF, HXL15WV
MASPORT INCORPORATED
6140 McCormick Drive
Phone (402) 466-8428
Lincoln, NE 68507
Fax (402) 466-8355
Toll Free 1(800) 228-4510
www.masportpump.com
PRICE: $5.00
© Masport Incorporated All Rights Reserved
90344
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Related Manuals for Masport H Seeries
Summary of Contents for Masport H Seeries
- Page 1 Includes Series I Pump Models: HXL5WF, HXL3WF, H75WF, H75WV, HXL75WF, HXL75WV, H15WF, H15WV, HXL15WF, HXL15WV MASPORT INCORPORATED 6140 McCormick Drive Phone (402) 466-8428 Lincoln, NE 68507 Fax (402) 466-8355 Toll Free 1(800) 228-4510 www.masportpump.com PRICE: $5.00 © Masport Incorporated All Rights Reserved 90344...
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Page 3: Table Of Contents
TABLE OF CONTENTS I. LIMITED WARRANTY................pg. 1 II. APPLICATION..................pg. 2 A. TYPE OF APPLICATION..............B. APPROXIMATE TRUCK SIZE............C. VALVE OPTIONS................III. PUMP LOCATION................pg. 3 A. HWV - SERIES................B. HWF - SERIES................IV. DRIVE SYSTEMS................pg. 4 A. - Page 4 XII. INSTALLATION DIAGRAMS AND PARTS LISTS........ pg. 24 INSTALLATION DIAGRAM 90417............INSTALLATION DIAGRAM 90414............H75W PARTS LIST.................. H15W PARTS LIST.................. MASPORT XL LUBRICATOR..............INSTALLATION DIAGRAM 90412............INSTALLATION DIAGRAM 90411............INSTALLATION DIAGRAM 90413............INSTALLATION DIAGRAM 90455............Table of contents continued next page...
- Page 5 TABLE OF CONTENTS (continued) INTEGRAL 3 FEED LUBRICATOR (13451)..........INTEGRAL 3 FEED LUBRICATOR (13452)..........INTEGRAL 4 FEED LUBRICATOR (13453)..........INTEGRAL 4 FEED LUBRICATOR (13454)..........REMOTE 3 FEED LUBRICATOR (13459)..........3 POINT SIGHT FEED ASSEMBLY (25320)........... 4 POINT SIGHT FEED ASSEMBLY (25321)........... INSTALLATION DIAGRAM 90426............
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Page 6: Limited Warranty
Masport Incorporated’s products, parts or services sold or delivered. Masport Incorporated shall not be liable for injury or damage to property other than the products or parts themselves, nor for incidental, consequential or special damages. -
Page 7: Application
The Masport HW-Series Liquid Cooled pumps are designed with a water jacket around the cylinder to remove excess heat during heavy duty operation and to warm the pump prior to start up during cold weather conditions. -
Page 8: Valve Options
4-way valve to allow both pressure and vacuum operation. An example of an installation using a Masport Four Way Remote Valve is shown in the INSTALLATION DIAGRAM 90414 on page 25. -
Page 9: Drive Systems
IV. DRIVE SYSTEMS HORSEPOWER REQUIREMENTS When selecting a drive system for the pump, it is first necessary to determine the maximum vacuum level the pump will operate at, if it is to be used in a vacuum only operation, or the maximum pressure level if the pump is to be used for pressure only or vacuum and pressure operation. -
Page 10: Pulley Sizing
The most common type of belts used to drive this type of equipment are the standard B section and the BX sometimes referred to as cog belts. Other possible belt drive options are the 3V and 5V type drives. A 3V or 5V drive is desirable on systems requiring greater amounts of horsepower to be transferred on installations where spare for large diameter pulleys is not available. - Page 11 more than a four groove pulley with B or BX type belts, six grooves on a 3V drive, and no more than four grooves on a 5V drive. The outside diameter of a B section pulley is the pitch diameter plus .35” PULLEY DIAMETER SELECTION - STANDARD B SECTION DRIVES NOTE: The horsepower figures HORSEPOWER...
- Page 12 PULLEY DIAMETER SELECTION - 3V SECTION DRIVES HORSEPOWER SPEED OF FASTER SHAFT (RPM) PER GROOVE PULLEY PITCH 1100 1250 1275 1350 1400 DIAMETER 10.6 10.6 10.8 11.0 11.5 11.9 PULLEY DIAMETER SELECTION - 5V SECTION DRIVES HORSEPOWER SPEED OF FASTER SHAFT (RPM) PER GROOVE PULLEY PITCH 1100...
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Page 13: Pulley Horsepower Transfer Requirement Equations
3.) Pulley Horsepower Transfer Requirements Equation The first step in the design is to determine the design horsepower requirements of the pump being driven. A = Maximum Horsepower Required by the Pump B = 1.3 Service Factor C = Design Horsepower A x B = C Example: A HXL15WV is to be run at 1350 RPM and at 20 psi. -
Page 14: Pump Rotation
This is an important feature of the Masport Pump in that it allows the pump to be direct driven from the truck PTO without damage to the end cover or rotor due to loads... -
Page 15: Hydraulic System Installations
NOTE: Installation of a Masport pump on a PTO system without the use of a telescopic joint in the interconnecting drive shaft will result in damage to the PTO, pump or both from excessive loading by the drive shaft. - Page 16 Each liquid cooled Masport pump is shipped with a thermometer kit to monitor the coolant temperature out of the pump and the hose fittings necessary to connect the pump water jacket to 5/8”...
- Page 17 If the Masport pump is to be hydraulically driven, driven with an air cooled engine, or for some other reason the installation will not allow the pump cooling jacket to be tied to the engine cooling system, Masport provides a self contained cooling system for the HW- Series pumps.
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Page 18: Plumbing Requirements
Doing so will restrict the airflow of the vacuum pump. When selecting the type of hose to use, keep in mind that the Masport Pump is capable of up to 28” Hg and 30 PSIG. It is therefore important to select an interconnecting hose rated for full vacuum service and adequate pressure. -
Page 19: Hwf - Series Installation Recommendations
To avoid this condition, Masport recommends that “Hot Tar and Asphalt Hose” be used on systems intended for pressure and vacuum operation. “Hot Tar and Asphalt Hose” is designed for use with oil and high temperatures and has a life expectancy far beyond that of standard suction hose. -
Page 20: Vacuum Relief Valve
Vacuum relief valves are available from the local Masport Representative or Masport Incorporated. -
Page 21: Remote 4-Way Valve
On systems where vacuum loading and pressure off-loading is desirable, but available space will not allow the use of a pump equipped with an integral valve, the Masport remote four way valve is a possible solution. With on side of the valve attached to the exhaust side, the mode of operation can be changed from vacuum to pressure by simply turning the selector lever on the valve. -
Page 22: Xl-Lubricator
5” Hg or 2 1/2 PSIG. Due to the high air flow capacity of the Masport HW-Series pumps it does not take long for a tank to reach these levels and is therefore not a problem. -
Page 23: Lubricant Recommendations
When selecting a lubricant, the weight should be approximately a 30 weight for summer use and 10 to 20 weight for cold weather operation. If there is not a local source for acceptable lubricant, Masport supplies approved Rotary Pump Oil. Masport Rotary Pump Oil is available through the local Masport Representative... -
Page 24: Lubricant Flow Rate
If Rotary Pump Oils are not available in the immediate area, a high quality, non-detergent, straight weight diesel engine oil is an acceptable compromise but will not produce the same results as the Rotary Pump Lubricants. LUBRICANT FLOW RATE 1.) Pump Pressure Actuated Lubricator On systems equipped with Pump Pressure Actuated Lubrication, the lubricant flow rate is regulated in part, by the vacuum or pressure level the pump is operating at, and in part by the setting of the needles on the sight feed valves. -
Page 25: Component Check List
Masport Pressure/Vacuum Pumps. All necessary components that comprise a reliable Vacuum or Pressure/Vacuum System are listed below with their Masport part numbers. We feel the Masport Components are the finest available to protect the pump and provide a reliable, profitable pumping system. -
Page 26: Cold Weather Conditions
2.) Do not operate the pump during the drive to the job site as the RPM at the pump could be abnormally low or high. 3.) Make frequent checks of the oil level in the tank and the oil flow rate at the sight feed valves. -
Page 27: Pump Maintenance
To eliminate buildup of foreign material on the inner working surfaces of the pump and ensure smooth operation and maximum pump life, it is recommended the pump be flushed with Masport flushing fluid daily, preferably at the end of the workday. Flush the pump more often if carry-over from traps contaminate the pump. -
Page 28: Storage
If the vanes are worn to the point that they need to be replaced, it may be time for the bearings and oil seals to be replaced also. If this is the case, Masport offer Repair Kits for pumps that require replacement parts, but are not worn badly enough to require boring and honing. -
Page 29: Installation Diagram 90417
4. A fl exible hose section should be used between pump and trap and between trap and tank. Inside diameters of the hose connector and the hose should not be smaller than the iron pipe I.D. 5. Install vacuum relief valve, pressure relief valve and gauge between pump and moisture trap/scrubber. 90417 © MASPORT INCORPORATED All Rights Reserved... -
Page 30: Installation Diagram 90414
5. A fl exible hose section should be used between pump and trap and between trap and tank. Inside diameters of the hose connector and the hose should not be smaller than the iron pipe I.D. 6. Install vacuum relief valve, pressure relief valve and gauge between pump and moisture trap/scrubber. 90414 © MASPORT INCORPORATED All Rights Reserved... -
Page 31: H75W Parts List
568086 Bottom Plate Gasket (H75W)* 568708 10mm X 25mm Bolt 501569 8mm X 16mm Bolt* 501571 O-Ring (H Thrust Nut) 501672 Valve Cap Gasket* 568044 * Not Shown ** Quanity Varies 90043 © MASPORT INCORPORATED All Rights Reserved Effective 12-2000... -
Page 32: H15W Parts List
501571 4mm OD Nylon Tubing (HXL Only) O-Ring for Endcover 600293 501673 Elbow (HXL Only) 568086 Valve Cap Gasket* 568044 10mm X 25mm Bolt 501569 * Not Shown ** Quanity Varies 90025 © MASPORT INCORPORATED All Rights Reserved Effective 12-2000... -
Page 33: Masport Xl Lubricator
Banjo Body Bolt Oil Pickup Tubing (1”) 568082 600294 4mm OD Nylon Tubing (ft.) 600293 1/8” Plug* 143901 Oil Reservoir (outer half) 968014 4 OD x 1/4 Swivel Elbow* 568086 * Not Shown 90673 © MASPORT INCORPORATED All Rights Reserved Effective 11-1-96... -
Page 34: Installation Diagram 90412
Valve Assembly, assembly “D” provides lubrication to the center of the pump to lubricate the center portion of the vanes. CAUTION: Make certain all interconnecting lines are attached as shown or damage to the pump will likely occur. 90412 © MASPORT INCORPORATED All Rights Reserved... -
Page 35: Installation Diagram 90411
CAUTION: Make certain all interconnecting lines are attached as shown or damage to the pump will likely occur. 90411 © MASPORT INCORPORATED All Rights Reserved... -
Page 36: Installation Diagram 90413
Valve Assembly, assembly “D” provides lubrication to the center of the pump to lubricate the center portion of the vanes. CAUTION: Make certain all interconnecting lines are attached as shown or damage to the pump will likely occur. 90413 © MASPORT INCORPORATED All Rights Reserved... -
Page 37: Installation Diagram 90455
#27001. This assembly screws into the threaded hole on the intake side of the pump cylinder. Connected to the oil sight feed assembly, assembly “D” provides lubrication to the center portion of the vanes. 90455 © MASPORT INCORPORATED All Rights Reserved... -
Page 38: Integral 3 Feed Lubricator 13451
Integral 3 Feed Lubricator 13451 Masport Integral 3 Feed Lubricator 13451 (Pump Pressure Actuated) Reference: Description Part Number Oil Reservoir 18051 O-Ring (For Cap) 36112 Lubricator Cap 27200 3- Point Sight Feed 25320 1/8” Brass Street Elbow 27004 1/8” Brass Push Lock... -
Page 39: Integral 3 Feed Lubricator (13452)
Level Indicator 27008 10mm x 35mm Bolt 501878 Elbow 1/4” OD Poly 24300 6” 10mm Lock 32501 Tubing (in.) Washer 1/4” Brass Push 27001 1/4” Push Lock 24299 15’* Lock Hose (ft.) *Not Shown 90699 © MASPORT INCORPORATED All Rights Reserved... -
Page 40: Integral 4 Feed Lubricator 13453
Integral 4 Feed Lubricator 13453 Masport Integral 4 Feed Lubricator 13453 (Pump Pressure Actuated) Reference: Description Part Number Oil Reservoir 18052 O-Ring (For Cap) 36112 Lubricator Cap 27200 4- Point Sight Feed 25321 1/8” Brass Street Elbow 27004 1/8” Brass Push Lock... -
Page 41: Integral 4 Feed Lubricator (13454)
10mm x 35mm Bolt 501878 Level Indicator 27008 10mm Lock Elbow 32501 Washer 1/4” OD Poly 24300 6” 1/4” Push Lock Tubing (in.) 24299 15’* Hose (ft.) 1/4” Brass Push 27001 Lock *Not Shown 90701 © MASPORT INCORPORATED All Rights Reserved... -
Page 42: Remote 3 Feed Lubricator (13459)
3 Point Sight Feed 25320 1/4” Brass Street Elbow 27002 Level Indicator Elbow 27008 1/4” OD Poly Tubing (in.) 24300 6” 1/4” Brass Pushlock 27001 1/4” Pushlock Hose (ft.)* 24299 15’ * Not Shown 90697 © MASPORT INCORPORATED All Rights Reserved... -
Page 43: Point Sight Feed Assembly (25320)
Solid Gasket 25947 Pipe Plug 25939 Sight Glass 25948 Washer 25940 Closure Nut 25949 Lock Washer 25941 Sight Feed Assy 25304 *Note: This part number includes parts 11-17 assembled into one sight feed. 90896 © MASPORT INCORPORATED All Rights Reserved... -
Page 44: Point Sight Feed Assembly (25321)
Solid Gasket 25947 Pipe Plug 25939 Sight Glass 25948 Washer 25940 Closure Nut 25949 Lock Washer 25941 Sight Feed Assy 25304 *Note: This part number includes parts 11-17 assembled into one sight feed. 90897 © MASPORT INCORPORATED All Rights Reserved... -
Page 45: Installation Diagram 90426
NOTE: Be sure to tap into the pressure line between the engine and the heater control switch. Failure to do so will cause the pump to overheat due to lack of coolant fl ow. 90426 © MASPORT INCORPORATED All Rights Reserved... -
Page 46: Installation Diagram 90410
2.) When the lines are connected to the engine and the vacuum pump be sure to add extra coolant to the engine radiator to compensate for the extra capacity added by the vacuum pump. 90410 © MASPORT INCORPORATED All Rights Reserved... -
Page 47: Coolant Instruction Sheet 90433
When installing coolant lines be sure they are protected from being cut or torn off. The lines should also be free of kinks that would restrict the fl ow of coolant. H75W 90433 © MASPORT INCORPORATED All Rights Reserved... -
Page 48: Parts List
THERMOMETER KIT PARTS LIST Ref. Description Part No. Qty. Thermometer 21076 1/2” x 1/4” Brass Bushing 27454 1/2” Galvanized Tee 27463 1/2” x 2” Galvanized Nipple 30254 1/2” Hose Insert 27101 1/2” Plug 27301 90751 © MASPORT INCORPORATED All Rights Reserved Effective 9-12-2007... -
Page 49: Thermometer Kit 14302
Description Part No. Qty. Thermometer 21076 1/2” x 1/4” Brass Bushing 27454 1/2” Galvanized Tee 27463 1/2” Hose Insert 27101 3/8” Galvanized Plug 27462 1/2” x 1 1/2” Galvanized Nipple 30253 90752 © MASPORT INCORPORATED All Rights Reserved Effective 9-12-2007... -
Page 50: Thermometer Kit 14303
Part No. Qty. Thermometer 21076 1/2” x 1/4” Galv. Bushing 27454 1/2” Galvanized Tee 27463 1/2” x 5/8” Hose Insert 27101 1/2” Close Nipple 30002 1” x 1/2” Galv. Bushing 27452 90753 © MASPORT INCORPORATED All Rights Reserved Effective 9-12-2007... -
Page 51: Dimensional Data
14 11/32” 21 1/8” 21 1/8” 12 5/8” 12 5/8” 7 1/2” 7 1/2” 3 25/32” 3 25/32” 4 3/8” 4 3/8” Masport Masport 5 5/32” 5 5/32” NEW ZEALAND KEYWAY NEW ZEALAND 8 5/32” 8 5/32” 1/2"UNC 4 13/16”... -
Page 52: Hxl75Wv Ii Parts List
542011 * * * Spring 568038 .003” Thickness 542012 * ** Spool 968094 Oil Line (ft.) * * 600293 * * * * * NOT SHOWN. * * * QUANTITY VARIES. 90032 © MASPORT INCORPORATED All Rights Reserved Effective 4-1-2007... -
Page 53: Hxl75Wf Ii Parts List
.002” Thickness 542011 * * * Gear 568158 .003” Thickness 542012 * * * Oil Line (ft.) * * 600293 * * * * * NOT SHOWN. * * * QUANTITY VARIES. 90033 © MASPORT INCORPORATED All Rights Reserved Effective 4-1-2007... -
Page 54: Hxl15Wv Ii Parts List
* * * Washer 501550 .003” Thickness 542012 * * * Handle 968037 49 Oil Line (ft.) * * 600293 * * * Oil Seal 501674 * * NOT SHOWN *** QUANTITY VARIES 90034 © MASPORT INCORPORATED All Rights Reserved Effective 4-1-2007... -
Page 55: Hxl15Wf Ii Parts List
Endcover Shim Gasket** Gasket 568805 .002 Thickness 542011 Manifold, Threaded 968864 .003 Thickness 542012 Cap Screw 501965 Oil Line (ft) 600293 Plug 27300 Cap Screw 502061 * Not Pictured * * Quantity Varies 90035 © MASPORT INCORPORATED All Rights Reserved Effective 4-1-2007... -
Page 56: Hxl20Wv Ii Parts List
Screw Set (End Thrust) 501571 Gasket Cover .003” Green 542012 Elbow Swivel 568085 Oil Line Tube 600293 Worm Gear 568158 Oil Pump Guard 37702 Gasket 568232 Side Plate 968231 Screw 501597 * NOT SHOWN 90059 © MASPORT INCORPORATED All Rights Reserved Effective 4-1-2007... -
Page 58: Oil Reservoir Kit Parts List
PARTS LIST OIL RESERVOIR KIT OIL RESERVOIR KIT (13023) Reference: Description Part Number 8 ft. Hose 1/4” 24299 Lubricator Tank 4 Qt. 36001 Clamps MXL #4 24310 90087 © MASPORT INCORPORATED All Rights Reserved... -
Page 59: Recommended Oil List
* Monolec Compressor Oil is colored red and should not be confused with transmission fl uid. These oils have been approved for use in Masport Vacuum/Pressure Pumps. Use of these oils will extend the life of the vacuum pump and ensure proper performance and lubrication. -
Page 60: End Thrust Adjustment Procedure
11. Tighten third thrust screw until dial moves .0005” to .001” and lock jam nut in place. 12. Invert pump so bottom shaft is now top shaft. Remount dial indicator on what is now top cover and repeat steps 9 through 11. © MASPORT INCORPORATED All Rights Reserved... - Page 62 MASPORT INCORPORATED 6140 McCormick Drive Phone (402) 466-8428 Lincoln, NE 68507 Fax (402) 466-8355 Toll Free 1(800) 228-4510 www.masportpump.com © Masport Incorporated All Rights Reserved 90344...
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