Related Manuals for Struers Magnutom-500
Summarization of Contents
Intended use
Prohibited uses and materials
Lists prohibited uses and materials for the cutting machine.
Safety Precaution Sheet
Read carefully before use
Emphasizes the importance of reading the safety instructions before operation.
Icons and Typography
Icons and Safety Messages
Explains hazard symbols and their meanings for safe operation.
General Messages
Defines icons for notes and hints, aiding understanding.
User's Guide
1. Getting Started
Covers initial setup, unpacking, and familiarization with the machine.
Device Description
Provides an overview of the machine's components and features.
Unpacking and Placing Magnutom
Details the procedure for safely removing and positioning the machine.
Power Supply
Covers electrical connection requirements and safety precautions.
Mounting the Cut-off Wheel
Step-by-step guide for installing or replacing the cutting wheel.
Connecting a Recirculation Cooling Unit
Guides on connecting a cooling unit for optimal performance.
2. Basic Operation
Details fundamental controls and functions for daily use.
Control Panel Overview
Explains the functions of buttons and displays on the control panel.
Signals
Explains machine status indicators (lights, sounds) for user feedback.
Navigating the Software
Guide to interacting with the machine's software interface.
Setting the Language
Procedure for selecting the display language of the software.
Maintenance
General Cleaning
Provides instructions for routine cleaning of the machine.
Daily Machine Cleaning
Specific daily tasks for maintaining machine hygiene.
AxioWash
Details the automatic cleaning program for the cutting chamber.
Cleaning the Cutting Chamber
Procedures for manual and automatic cleaning of the chamber.
Maintenance of Cut-off Wheels
Storage and care instructions for cut-off wheels.
Weekly Maintenance
Tasks to be performed on a weekly basis.
Monthly Maintenance
Tasks to be performed monthly.
Replacing the Cooling Fluid
Procedure for changing the cooling fluid.
Lubricating the Drive Shaft Spindle
Procedure for lubricating the drive shaft spindle.
Cautionary Statements
ELECTRICAL HAZARD
Safety precautions related to electrical connections and voltage.
WARNING
General warnings for lifting, electrical hazards, and hot fluids.
CAUTION
Cautions regarding hot fluids, crushing hazards, and handling workpieces.
Transport and Storage
ELECTRICAL HAZARD
Electrical safety during disconnection and transport.
WARNING
Warnings related to securing the machine during lifting and transport.
Advanced Operation
Configuration Menu
Overview of settings adjustable in the configuration menu.
Changing Operation Mode
How to switch between Configuration, Development, and Production modes.
New Pass Code
Setting a new passcode for machine access.
Process options menu
Options related to return position, ExciCut, AxioWash, and AutoStop.
ExciCut
Details the ExciCut action for fast cutting of hard materials.
AutoCut
Explanation of AutoCut modes: Off, Simple, and Program.
Setting an AutoCut position
How to define a start position for AutoCut Program.
Cutting Parameters
Feed speed
Explains setting the speed for the cut-off wheel.
Cut length
Defines how to set the desired length of the cut.
AutoStop
Configuration for the automatic stopping function.
Cut-off Wheel Operations
Cut-off wheel
Guide to selecting and mounting the appropriate cut-off wheel.
Wheel Speed
Setting the rotational speed for the cut-off wheel.
Operation Modes
Cutting Mode
Explains different cutting modes (Vertical, Horizontal, Combined).
Sampling Method
Details various methods for taking multiple samples.
Starting and Stopping the Cut
Clamping the Workpiece
Procedures for securing the workpiece before cutting.
Starting the Cutting
Key steps to initiate the cutting cycle.
Manual Stop
How to manually interrupt the cutting process.
AutoCut Functions
AutoCut: Simple
Explanation of the semi-automatic cutting mode.
AutoCut: Program
Details on using pre-programmed AutoCut sequences.
The Cutting process screen
Overview of the display during an active cutting operation.
Safety Features
Doors
Details safety switches and locking mechanisms on the doors.
Hold-and-run operation
Safety feature for moving the cut-off wheel with open doors.
Struers Knowledge
Materialographic Sectioning
Explains the importance of sectioning in microstructure analysis.
Accessories and Consumables
Accessories
Lists available accessories like clamping tools.
Consumables
Recommends Struers consumables and warns about non-Struers products.
Trouble-Shooting
Machine Problems
Lists common machine issues and their solutions.
Water leaking
Troubleshooting steps for leaks in the recirculation water hose.
Samples or cutting chamber corroded
Solutions for corrosion due to insufficient coolant additive.
Cutting Problems
Lists common cutting quality issues and their causes/solutions.
Discoloration or burning of the sample
Solutions for sample discoloration or burning.
Unwanted burrs
Troubleshooting steps for generating unwanted burrs.
Service
Service Information
Recommends regular service checks and maintenance plans.
Lubricating Moving Parts
Details the automatic lubrication system and grease cartridge replacement.
Spare Parts and Diagrams
Safety Related Parts of the Control System (SRP/CS)
Lists critical safety components and their part numbers.
Magnutom-400
Lists spare parts for the Magnutom-400 model.
Magnutom-500
Lists spare parts for the Magnutom-500 model.
Diagrams
Lists available diagrams (Water, Air, Circuit).
Legal and Regulatory
FCC Notice
Compliance statement regarding FCC regulations for digital devices.
EN ISO 16089:2015
Information on emission and exposure levels related to noise.
IEC 61000-3-12
Compliance with power supply quality standards.
Technical Data
Mains Cable Specification
Details wire gauge and cable diameter for power connection.
External Short Circuit Protection
Requirements for protecting the machine against short circuits.
Residual Current Circuit Breaker
Specifies RCCB requirements for electrical installations.
Operating environment
Specifies temperature and humidity ranges for operation and storage.
Noise level
Measured noise level of the machine during idle running.
Quick Reference
Clamping the Workpiece
Essential steps for securing the workpiece.
Starting the Cutting
Key steps to initiate the cutting cycle.
Stopping the Cutting
Steps for stopping the machine automatically or manually.
Setting the Cutting Parameters
How to adjust parameters using the TURN/PUSH knob.
Changing the Cut-off Wheel
Concise steps for wheel replacement.
Cleaning the Cutting Chamber
Key steps for cleaning with AxioWash and flushing gun.
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