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Struers Exotom-150 Instruction Manual

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Exotom-150
Manual No.: 15047001
Instruction Manual
Revision A
Date of Release 2018.02.19

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Summary of Contents for Struers Exotom-150

  • Page 1 Exotom-150 Manual No.: 15047001 Instruction Manual Revision A Date of Release 2018.02.19...
  • Page 2 Exotom-150 Instruction Manual Important READ the instruction manual carefully before use. Keep a copy of the manual in an easy-to-access place for future reference. For automatic cutting of metallic or other solid materials for further Intended use: material inspection and only to be operated by skilled/trained personnel.
  • Page 3 The manual may mention accessories or parts not included in the present version of the equipment. Original instructions. The contents of this manual is the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
  • Page 4 Exotom-150 Instruction Manual...
  • Page 5 The workpiece must be securely clamped in a quick-clamping device or similar. Large or sharp workpieces must be handled in a safe way. 10. Struers recommend the use of an exhaust system as the cutting materials may emit harmful gasses or dust. See the instructions of the cut-off wheel.
  • Page 6 The equipment should only be used for its intended purpose and as detailed in the Instruction Manual. The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.

  • Page 7: General Messages

    Exotom-150 Instruction Manual Icons and typography The following icons and typographic conventions are used in this instruction manual: Icons and Safety Messages ELECTRICAL HAZARD indicates an electrical hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
  • Page 8 Exotom-150 Instruction Manual Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents. Users should therefore print this document using a colour printer.

  • Page 9: Table Of Contents

    Table of Contents Page 1. Getting Started Checking the Contents of Packing ..........11 Unpacking and Placing Exotom-150 ..........11 Mounting the Control Panel ............. 12 Getting Acquainted with Exotom-150 ..........13 Power Supply .................. 16 Mounting the Cut-off wheel ............. 16 Direction of the Cut-off Wheel ..........
  • Page 10 Exotom-150 Instruction Manual Cutting on Exotom-150 ..............29 Starting the Cutting ..............29 Fast advance ................. 29 Stopping the Cutting (Manual Stop) ........29 Re-starting cutting ..............29 Direct Cut ..................30 ExciCut.................... 30 Cutting irregular workpieces using ExciCut: ......30 AxioCut (option) ................

  • Page 11: Getting Started

    Checking the Contents of The packing box contains the following items: Exotom-150 Packing (Cut-off machine) Control Panel for Exotom-150 Fork spanner (30 mm) for cut-off wheel Filter for large particles Flange pipe (black) Allen screws for flange pipe Washers for flange pipe...

  • Page 12: Mounting The Control Panel

    Exotom-150 Instruction Manual  Unpack the Control Panel and mount on either the right or the Mounting the Control Panel left side of the machine using the two 5 mm Allen screws (use   holes as indicated on drawing).

  • Page 13: Getting Acquainted With Exotom-150

    Exotom-150 Instruction Manual Take a moment to familiarise yourself with the location and names of Getting Acquainted with the Exotom-150 components. Exotom-150  Cutting chamber  Control Panel  Flexible water jets  Emergency stops  Positioning wheel for cutting table.
  • Page 14 Exotom-150 Instruction Manual Side view, left  Exhaust flange  Connection for Control Panel  Outlet for an external Band Filter Unit  Water inlet  Water outlet Side view, right  Connection for Control Panel  Outlet for an external Band Filter Unit ...

  • Page 15: Main Switch

    Exotom-150 Instruction Manual MAIN SWITCH The main switch is located at the rear of Exotom. The EMERGENCY STOP is located on the front of the machine. Emergency Stop - Push the red button to Activate. - Turn the red button clockwise to Release.

  • Page 16: Power Supply

    Exotom-150 Instruction Manual Power Supply ELECTRICAL HAZARD  Switch the power off when installing electrical equipment.  The machine must be earthed (grounded).  Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine.

  • Page 17: Connection To An External Exhaust System

    Exotom-150 Instruction Manual Struers recommends the use of an exhaust system as workpieces Connection to an External may emit harmful gases when cut. The machine is prepared for Exhaust System connection to an exhaust system via an 80 mm (approx. 3 ¼") fitting on the left hand side of the cabinet.

  • Page 18: Connecting A Recirculation Cooling Unit

    Exotom-150 Instruction Manual To ensure optimal cooling, Exotom-150 can be fitted with a Connecting a Recirculation Recirculation Cooling Unit. Cooling Unit Struers Coolimat-200 is designed for use with large cut-off machines such as Exotom. Coolimat-200 is available as a Band Filter or a Static Filter unit.
  • Page 19 Please contact a qualified electrician to verify that the external filter unit can be used with Exotom-150. The electrical diagrams in the Spare Parts section of the manual can be used for identification of the different wires. The pressure of the cooling fluid supplied to Exotom-150 must be max. 2 bar.

  • Page 20: Operation

    Exotom-150 Instruction Manual 2. Operation Using the Controls Control Panel of Exotom-150 Exotom 150...

  • Page 21: Control Panel Functions

    Exotom-150 Instruction Manual Control Panel Functions Name Function Name Function Lights when the Main Switch has Push button to toggle between  been turned to ON. Cutting menu (daily use) and Power Configuration menu (basic settings). POWER MENU Starts the machine and recirculation Move up- or downwards to position ...

  • Page 22: Display Types

    The Cutting Display will be shown on the Control Panel when turning Display Types Exotom-150 on. This display is for everyday use. By pressing the MENU  button once, the CONFIGURATION menu will appear on the display. This menu will normally only be accessed during installation.

  • Page 23: Reading The Cutting Display

    Exotom-150 Instruction Manual The Cutting Display offers three types of information: Reading the Cutting Display Cutting Mode Cutting Parameters, and Motor Information Cutting Mode. Cutting Parameters. Motor Information. Cutting Mode The top bar displays the selected Cutting Mode: Direct Cutting, ExciCut, AxioCut/Step or AxioCut/Sweep (AxioCut/Step and -/Sweep are optional).

  • Page 24: Changing Cutting Mode And Cutting Parameters

    LOAD. Load indicator of the cutting motor. Sleep Mode To increase the lifetime of the display, the backlight is automatically switched off if Exotom-150 has not been used for 15 min. Push any key on the Control Panel to re-activate the backlight.

  • Page 25: Changing The Cut-Off Wheel

    Exotom-150 Instruction Manual  Press the knob for the spindle lock on the left-hand side of the Changing the Cut-off Wheel cut-off wheel, while turning the cut-off wheel until the spindle lock clicks.  Remove the nut with a fork spanner (30 mm).

  • Page 26: Clamping The Workpiece

    There is however no danger involved should the cut-off wheel accidentally hit the clamping device. Exotom-150 will stop automatically and display the following message: "AxioCut motor blocked". Positioning of the cut-off wheel may be done, by simply pushing the...

  • Page 27: Cutting Parameters

    Exotom-150 Instruction Manual Cutting Parameters The feed speed can be set to values between 0.05-5.00 mm/sec Feed (0.002-0.2 "/s). The maximum permitted force between cut-off wheel and workpiece Force can be set to values between 20-700 N (4-150 lbs). A built-in measuring cell constantly computes the force.

  • Page 28: Setting The Cutting Parameters

    Exotom-150 Instruction Manual The Cutting Parameters, FEED, FORCE and STOP, are set in the Setting the Cutting Parameters Cutting Menu.  If in CONFIGURATION Menu, press MENU  once to select Cutting Menu.  Turn knob to toggle between parameters in the Cutting Menu.

  • Page 29: Cutting On Exotom-150

    Force and Feed Rate. The joystick can also be used to lift the cut-off wheel away from the workpiece. Stopping the Cutting Exotom-150 automatically stops cutting when the workpiece is cut (Manual Stop) through.  ...

  • Page 30: Direct Cut

    Exotom-150 Instruction Manual Direct Cutting is the normal cutting mode. The cut-off wheel is Direct Cut moved into the workpiece in a slightly curved, vertical movement. Direct Cutting is intended for ordinary materials. ExciCut ExciCut cutting mode is ideal for cutting of very hard materials (HV >400).

  • Page 31: Maintenance

     Clean the cutting chamber, especially the cutting table and the Daily Maintenance T-slots. To ensure a longer lifetime for your Exotom-150, Struers strongly Cleaning the Cutting Chamber recommends daily cleaning of the cutting chamber both automatically and then, if necessary, manually (using the flushing...

  • Page 32: Weekly Maintenance

     Clean painted surfaces, and the control panel with a soft damp cloth and common household detergents. For heavy duty cleaning, use Struers Cleaner (Cat. No. 49900027).  Clean the cover with a soft damp cloth and a common household anti-static window cleaning agent.

  • Page 33: Monthly Maintenance

    Important Carry out hood inspection at more regular intervals if the Exotom-150 is used for more than one 7 hour shift a day.  Visually inspect the hood and the screen for signs of wear or damage (e.g.

  • Page 34: Testing Safety Devices

    Note A pop-up message will appear after the hood has been operated more than 10,000 times. Contact Struers Service for a complete safety check of the hood safety mechanism. Struers recommends that the PETG glass and the cables be replaced after the hood has been operated 50,000 times or after 5 years.

  • Page 35: Storage Cut-Off Bakelite Bonded Al

    Exotom-150 Instruction Manual The stainless steel bands forming the cutting table should be Maintenance of Cutting Table replaced if they have become worn or damaged. The bands are available as spare parts. To allow humidity to escape from the cutting table and chamber, it is recommended to leave the hood open when the machine is not in use.
  • Page 36 Exotom-150 Instruction Manual Reference Guide Table of Contents Page 1. Advanced Operations Configuration Menu ................. 37 Display contrast ..............37 Language ................37 Return position ............... 38 Units..................38 Operation mode ..............38 New Pass Code ................39 Changing Operation Mode .............. 41 Cutting Offset ..................

  • Page 37: Advanced Operations

    Exotom-150 Instruction Manual 1. Advanced Operations Configuration Menu  Press MENU  button once to select CONFIGURATION Menu.  Turn knob to highlight different parameters in the  CONFIGURATION Menu. Push knob to allow editing of the chosen parameter. Turn knob to the desired setting.

  • Page 38: Return Position

    Top: Exotom-150 automatically retracts the cut-off wheel to the top position. Start: Exotom-150 automatically retracts the cut-off wheel to the original position of the cut-off wheel, at the time you pressed START  (default). Stay: The cut-off wheel stays down.

  • Page 39: New Pass Code

    When a pass code is set the operator has 5 attempts to enter the correct pass code after which the Exotom-150 will be locked. Re-start Exotom-150 using the Main Switch then enter the correct Pass Code. Push knob to select Pass code.
  • Page 40 Exotom-150 Instruction Manual Turn knob to move the cursor to New Pass Code.    Push knob to select and turn knob to set your own three-  digit pass code.   Press Menu button to confirm your unique pass code and...

  • Page 41: Changing Operation Mode

    Exotom-150 Instruction Manual To change the operation mode, highlight the parameter in the Changing Operation Mode CONFIGURATION menu. Push knob to move to Change Operation Mode menu.    Enter your unique pass code by turning the knob. Confirm ...

  • Page 42: Cutting Offset

    Exotom-150 Instruction Manual Cutting Offset Information Cutting Offset requires installation of the AxioCut option. The horizontal position (cutting offset) of the cut-off wheel can be set manually, prior to the cutting. In the ExciCut and Direct Cut cutting modes, the cut-off wheel may be moved 10 mm towards the front and 60 mm towards the back of the cutting chamber (‘+10/-60’,...

  • Page 43: Cutting Display

    Exotom-150 Instruction Manual Cutting Display The Cutting Display appears on the Control Panel when Exotom-150 is turned on. The Cutting Display is designed as a single- layer user interface, i.e. without sub-menus. Whereas this menu is for everyday use, the CONFIGURATION menu (as described above) will normally only be used at installation.

  • Page 44: Cutting Modes

    Cutting menu. The latest Cutting Mode used is saved, and will appear in the Cutting Display the next time Exotom-150 is switched on. Direct Cut is the normal cutting mode. The cut-off wheel is moved...

  • Page 45: Axiocut (Option)

    Exotom-150 Instruction Manual The AxioCut option permits cutting of extra large workpieces (adding AxioCut (option) 150 mm to max depth). Two different modes, Step and Sweep, are provided; Step cutting offers faster cutting, whereas Sweep cutting offers better wheel economy.

  • Page 46: Axiocut/Sweep

    Exotom-150 Instruction Manual AxioCut/Sweep Sweep-mode offers better cut-off wheel economy than Step-mode, as a harder cut-off wheel can be used which in turn is more resistant to wear. The latter method, however, is faster. AxioCut/Step is intended for cutting of large items. Attempting to cut small items in this mode may prove inefficient.

  • Page 47: Stop Settings

    Turn knob to move pointer to setting AUTO at the bottom of the STOP column then push the knob to enter the new setting. When the pointer in the STOP column is not on AUTO, Exotom-150 will only stop when it reaches the preset stop position or the STOP ...

  • Page 48: Fixed Stop

    (zero), from where the cutting depth is calculated.  Select the STOP parameter and set the desired stop position using the knob. Exotom-150 will now stop when it reaches the pre-set stop position. Remember to take the wear of the cut-off wheel into consideration.

  • Page 49: Optifeed

    OptiFeed cutting arm. The pre-set Feed and Force values are interpreted as maximum values. Throughout cutting, Exotom-150 will try to stay as close to these values as possible. The factors that determine the load, are the shape and properties of the workpiece.

  • Page 50: Clamping Long, Protruding Workpieces

    This could result in damage to the cut-off wheel or to the sample itself. Use the T-slots to mount the special clamping tools. Struers offers a kit of Clamping Tools (See Accessories). To achieve faster cutting, position the workpiece so that the wheel will cut the smallest possible cross-section.
  • Page 51 Exotom-150 Instruction Manual  Remove the 4 screws securing the shims .  Important After replacing the cutting table, check that the table is level and is securely fastened before operation.

  • Page 52: Safety Features

    Exotom-150 is prepared for the connection of an external warning light. The connection socket is situated on the right hand side of the machine.

  • Page 53: Optimising Cutting Results

    Position the workpiece so as to cut the cutting? smallest possible cross-section. Use a high Feed Speed. If workpiece shape and properties permit, change to ExciCut or AxioCut/Step (optional) Cutting Modes Please refer to the Selection Guide in the Struers Cut-off Wheels brochure.

  • Page 54: Accessories

    T-slot cleaner T-slot cleaner for 10 and 12 mm T-slots 3. Consumables The use of Struers consumables is recommended. Other products (e.g. coolants) may contain aggressive solvents, which dissolve e.g. rubber seals or cause deterioration of the cover. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of non- Struers consumables.

  • Page 55: Trouble-Shooting

    Recirculation Cooling Unit pump. Cleaning the In-line Filter. Workpieces Insufficient additive for cooling fluid. Add Struers Additive for cooling fluid or cutting chamber to the cooling water, using the corroded. correct concentration. Check with a refractometer. Please follow the instructions in the Recirculation Cooling Unit Instruction Manual.
  • Page 56 Check that there is enough water in the recirculation cooling unit. Check the cooling water hoses. The cut-off wheel is too soft for the Select another wheel. Please refer to task. Brochures for details of the range available Exotom-150 vibrates (worn Call Struers Service. bearings).
  • Page 57 Leave the protection hood open, cutting chamber for too long. when you leave the machine. Insufficient additive for cooling fluid. Add Struers Additive for cooling fluid to the cooling water in the correct concentration. Check with a refractometer. Please follow the instructions in the Recirculation Cooling Unit Instruction Manual.

  • Page 58: Error Messages

    Replace the sensor. If this does not help, contact Struers Service Please remember to order a service See section on Yearly Service. Contact Struers Service visit from Struers. Time since last service: XXX h Time until next service: XXX h Regular service interval See section on Yearly Service.
  • Page 59 Exotom-150 Instruction Manual Message Explanation Action Flush nozzle not parked. Start not possible. Start was Park flush nozzle to continue. pressed while flush nozzle was out of holder. Flushing was interrupted to avoid The pump automatically stops after Park flush nozzle to continue.
  • Page 60 Start. Contact K3 not activated. Contact fails to operate. Re-start. If error remains, contact Struers Service. Contact K4 not activated. Contact fails to operate. Re-start machine using Start and Stop buttons. Alternatively, re-start...
  • Page 61 Force-measuring system is not calibrated. Turn off the machine at the Main No serial communication. No contact between machine Switch. Contact Struers Service. system and Control panel. Nominal motor current undefined. Motor current has not been defined during set-up of machine.

  • Page 62: Service

    Instruction Manual 5. Service Service Information Struers recommends that a regular service check be carried out after every 1500 hours of use. Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers. This range of services is called...

  • Page 63: Technical Data

    Exotom-150 Instruction Manual 6. Technical Data Subject Specification Metric/International CUTTING SPECIFICATIONS Height 250 mm 10" Workpiece Width 650 mm 25.6" Dimensions Depth 550 mm 20" (Max) Max. workpiece diameter 160 mm 6.3" Cutting Capacity (Max) Max. size of cut (with AxioCut option)
  • Page 64 Exotom-150 Instruction Manual Subject Specification Electrical Data Cutting Power Max. Nom. Max. Voltage / frequency: constant intermittent [S1] Power Load Load [S3, 15%] 3 x 200 V / 50 Hz 7.5 kW 10.5 kW 15 kW 36 A 69 A 7.5 kW...
  • Page 65 Exotom-150 Instruction Manual Cutting Capacity Cutting Capacity Exotom-100 Exotom-100 without AxioCut with AxioCut Depth The graph shows the projected cutting capacity under the following conditions: A new cut-off wheel. The workpiece is laid directly on the cutting table, with overhang where appropriate. Vertical clamping is used.

  • Page 66: Quick Reference

    Exotom-150 Instruction Manual Quick Reference  Place the workpiece between the clamp and the back stop on Clamping the Workpiece the right hand cutting table.  Push the clamp towards the workpiece and lock the quick- clamping device with the locking handle.

  • Page 67: Declaration Of Conformity

    Director of Business Development Struers ApS Pederstrupvej 84 Date of Issue: 2017.10.05 DK-2750 Ballerup, Denmark For other language versions, please visit Struers.com. Doc. No.: 15047901 For machines produced before the Date of Issue, please contact your Struers supplier. Rev.: A...
  • Page 68  Pederstrupvej 84 DK-2750 Ballerup Denmark...

  • Page 69: Spare Parts And Diagrams

    Exotom-150 Manual No.: 15047050 Spare Parts and Diagrams Revision A Date of Release 2018.02.19...
  • Page 70 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
  • Page 72 Spare Parts and Diagrams Diagrams Exotom-100/-150 Block Diagram ........15043050A Exotom-150 Block Diagram ..........15043060A Exotom-150, Control voltage diagram (5 pages) ..... 15043115C Exotom-150, Main supply circuit ........15043105C Exotom-100/-150, Control panel........15043200D Exotom-100/-150, Machine control board, A1 Power supply (8 pages)........... 15043210G Exotom-100/-150, LED circuit board .......
  • Page 73 Exotom-150 Spare Parts and Diagrams Spare part list for Exotom-150 Drawing Pos. Spare Part Ref. Cat no: Transport bar w. clips 15040004 Rough Filter 15040824 Box nut ¾” CFV 2NG20140 Fork Spanner 30mm 2GR00230 Fork Spanner 13mm 2GR00213 Filter Gasket, ¾”...
  • Page 74 Exotom-150 Spare Parts and Diagrams Spare part list for Exotom-150 Drawing Pos. Spare Part Ref. Cat no: 15040970 Cutting wheel guard, assembly Wear plate for cutting wheel guard R5040782 Proximity Switch M8 (Namur) 2HQ00024 Proximity Switch cover for sensor strap...
  • Page 75 Exotom-150 Spare Parts and Diagrams Spare part list for Exotom-150 Drawing Pos. Spare Part Ref. Cat no: 15040044 Long-cut Motor, M5 M5, Long cut motor assembly 15040044 15040046 Excicut Motor, M3 M3-Motor 1x230V/24W 15040167 15040011 High power electrical assembly F1 (3x200-240V/50- 6.00 A Midget fuse 10x38 (3 pcs)
  • Page 76 Exotom-150 Spare Parts and Diagrams Chain Spanner for Exotom-150 Spare Part list for Chain Spanner for Exotom-150 Drawing Pos. Cat no. Chain Spanner for 12 mm T-slots EXOCS 05046912 Chain Spanner without key 2GR26910 Spring for EXOCS, w. screw 2GR26023...
  • Page 77 Exotom-150 Spare Parts and Diagrams Quick Clamping Tools Spare Part list for Quick Clamping Tools Drawing Pos. Cat no. 15870050 TWELE Quick Clamping Tool for 12mm T-slots, 15870053 TWERI assembled Handle for Quick Clamping Tool 38MP128 House Machined Left (TWELE)
  • Page 81 æ l l e l i t i t s e l l å t i f i ø r > - l o t æ æ å l i t l ø i r t " " s c i l t p i t i n t i n...
  • Page 86 j ø j ø - i x Æ i t c r ø s å t i f i e l l æ k i l ø r l e t r ø n i t ) y l o i t t i n t i n : .
  • Page 87 j ø j ø Æ t i f i i t c r ø s å t i f i e l l æ k i l ø r l e t r ø i t n o i t t i n t i n : l a...
  • Page 93 t i f i i l i " " . . o i t t i n t i n : . t å l l i t æ...
  • Page 94 12-08-03 Revision Crea. date Revision description Draw. Init Appr. date Appr. Init Material: Scale: Format: Tolerance: DS/ISO 2768- Surface treat.: Description: Rev: Pederstrupvej 84 DK-2750 Ballerup/Copenhagen 15040048 Lampe monteret Denmark Phone:+45 44 600 800 Fax: +45 44 600 804...
  • Page 96 , t r n i l s t r r i f ! t s 1 " . " n i l 1 " . " l i F 1 " . " S " l n i i l o , "...
  • Page 97 n i l 1 " . " , t r s t r r i f ! t s l i F n i l 1 " . " 1 " . " S " l n i i l o , "...
  • Page 98 o i t t i n t i n : l a : e l : . t o i t e l l , t f...
  • Page 99 i o j s t l o i t t i n t i n : l a : e l : . t o i t e l l...
  • Page 100 20V / 1A out U1 - 20 Vac 24V / 10A out U2 - 24 Vac F1 + F2 + F3 L1 + L2 + L3 200-460V in 24V / 10A out U3 - 24 Vac Selectable 630 VA 220V / 1A out IEC742 Safety transformer K2+K3+K4 STAR / DELTA...
  • Page 101 1x switch in exicut motor for overload sensing telephone: +45 44 600 800 1x switch in rec. pump motor for overload sensing EXOTOM-150, BLOCK DIAGRAM 2x switch for emergency stop sensing 3x switch for contactor supervision 2x switch for door lock and safety relay supervision...
  • Page 102 +45 44 600 800 telephone: +45 44 600 800 telephone: +45 44 600 800 page1: PE-connection on X2-1 removed GY = GREY EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM WH = WHITE Size Size...
  • Page 103 +45 44 600 800 page1: PE-connection on X2-1 1x 24Vac Laser diode power supply removed 1x 24Vac door lock EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM 1x 24Vac solenoid valve for flushing 1x 5A stepmotor driver for feed...
  • Page 104 GY = GREY telephone: +45 44 600 800 telephone: +45 44 600 800 telephone: +45 44 600 800 page1: PE-connection on X2-1 removed WH = WHITE EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM INPUTS Size Size Size...
  • Page 105 U3 - 0V telephone: +45 44 600 800 telephone: +45 44 600 800 telephone: +45 44 600 800 page1: PE-connection on X2-1 removed RD19 EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM X4-2 SAFETY RELATED CIRCUIT Size Size...
  • Page 106 +45 44 600 800 telephone: +45 44 600 800 telephone: +45 44 600 800 page1: PE-connection on X2-1 removed VT = VIOLET EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM EXOTOM-150, CONTROL VOLTAGE DIAGRAM GY = GREY CONTROL PANEL CIRCUIT WH = WHITE...
  • Page 107 YE/GN YE/GN YE/GN Ver.B: 17-05-2004 FTH Pederstrupvej 84 Connections on M1 changed DK-2750 Ballerup Denmark Ver.C: 06-06-2007 FTH telephone: +45 44 600 800 Fuse types specified EXOTOM-150, MAIN SUPPLY CIRCUIT XPE33 XPE31 XPE24 XPE12 XPE16 XPE14 XPE8 XPE22 XPE21 XPE20...
  • Page 108 GND-1 OUT1 OUT1 RN2B HU2 6N136 4x4K7 SIL SEP GND-S CL11 DSS306 OUT2 SH1 Mounting Hole STRUERS A/S STRUERS A/S STRUERS A/S RXD1 OUT2 Rev.A: Prototype corrected Valhøjs Allé 176 Valhøjs Allé 176 Valhøjs Allé 176 (FTH 05-07-99) DK-2610 Rødovre DK-2610 Rødovre...
  • Page 109 120uF/25V Low ESR Low ESR 4 AT 24 Vac SCREW HOLES UAC-1 Rev.G: (CZO 2016-08-18) See page 5 STRUERS A/S STRUERS A/S STRUERS A/S Rev.A: Prototype corrected (05.07.99 FTH) Pederstrupvej 84 Pederstrupvej 84 Pederstrupvej 84 Rev.B: (FTH 07-09-2004) DK-2750 Ballerup...
  • Page 110 Communication GND-S to an optional frequency converter TXD1 Rev.G: (CZO 2016-08-18) LTC485 CL05 DSS306 See page 5 STRUERS A/S STRUERS A/S STRUERS A/S GND-S Rev.A: Prototype corrected (05.07.99 FTH) Pederstrupvej 84 Pederstrupvej 84 Pederstrupvej 84 Rev.B: (FTH 07-09-2004) DK-2750 Ballerup...
  • Page 111 UAC-0 RN2G 7x100R SIL BUS 100R T0805 100R Rev.G: (CZO 2016-08-18) 100n See page 5 page 2 STRUERS A/S STRUERS A/S STRUERS A/S UDN2595 Rev.A: Prototype corrected (05.07.99 FTH) MOC3041 Pederstrupvej 84 Pederstrupvej 84 Pederstrupvej 84 220R Rev.B: (FTH 07-09-2004)
  • Page 112 +30V +30V +30V RN17A RN17B 4x4K7 SIL BUS 4x4K7 SIL BUS ENABLE\ RN4A RN24A ZTX1056A page 2 BRAKE OFF\ 74HCT02 page 2 +15V +15V SUP65P06-20 RN4B RN24B BC327 10K0 CL12 DSS306 +15V +15V N10B 10K0 TL054CN N10A Appx. BS170 GND-S 74HCT02 TL054CN 25kHz...
  • Page 113 +30V +30V +30V +30V +30V +30V ZTX1056A RN5A RN5B ZTX1056A sup53p06-20 sup53p06-20 +15V +15V RN5C RN5D CL14 CL15 BC327 DSS306 DSS306 IR2104 L297 BC327 BS170 BS170 GND-S GND-S psmn4r6-60ps INH1 INH1 psmn4r6-60ps INH 1 SENS1 SEN1 GND-S R122 R123 SYNC Placed on solder side HOME...
  • Page 114 RN9A 4x1K SIL BUS CL18 DSS306 RN18A 4x100K SIL SEP SUPERVISION OF K4 100n GND-S RN9B 4x1K SIL BUS CL19 DSS306 RN18B 4x100K SIL SEP SUPERVISION OF K3 100R 100n GND-S TLC271 4,096V VREF 4,096V page 2 RN9C 4x1K SIL BUS 100n CL20 DSS306 RN18C...
  • Page 115 RN22H 8x1K SIL BUS CL33 DSS306 RN23H 8x100K DIL SEP Low level switch 100n GND-S in rec. tank CL34 DSS306 GND-S RN22G C101 8x1K SIL BUS 100n CL35 DSS306 RN23G 8x100K DIL SEP 100n Overload switch GND-S in exicut motor CL36 DSS306 GND-S...
  • Page 116 ANALOG INPUTS INPUT FOR WHEEL SPEED DETECTION CL52 DSS306 VREFBUF 10,24 V +15V CL31 GND-S R108 220K DSS306 INA118 CL51 DSS306 CUTTING WHEEL SPEED GND-S R106 R109 (NAMUR SENSOR) LOAD CELL (STRAIN GND-S AD-0 GAUGE) 100R page 2 CL32 DSS306 LM311 R105 20,48mV...
  • Page 117 Connector RN1C 3x150R SIL BUSSED HL1 - HL6 MPG5379K STRUERS A/S Valhøjs Allé 176 DK-2610 Rødovre Denmark +45 3670 3500 Exotom-100, LED Circuit board Size CAGE Code DWG NO <Cage Code> 15043220 Scale Sheet Tuesday, August 01, 2000 FTH / FTH...
  • Page 123 YE = YELLOW GN = GREEN BU = BLUE VT = VIOLET GY = GREY WH = WHITE Rev.A: Drawing mirrored STRUERS A/S Valhøjs Allé 176 (FTH 22-10-99) DK-2610 Rødovre Denmark +45 3670 3500 PRIMARY CONNECTIONS ON TRAFO AA-70951B Size...
  • Page 124  Pederstrupvej 84 DK-2750 Ballerup Denmark...

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