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Struers Axitom-5/400 Instruction Manual

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Axitom-5/400
Axitom-5
Instruction Manual
Original Instructions
Doc. no.: 15487025-02_A_en
Date of release: 2024.08.15

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Summary of Contents for Struers Axitom-5/400

  • Page 1 Axitom-5/400 Axitom-5 Instruction Manual Original Instructions Doc. no.: 15487025-02_A_en Date of release: 2024.08.15...
  • Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. Axitom-5, -5/400...

  • Page 3: Table Of Contents

    Table of Contents 1 About this manual 1.1 Accessories and consumables 2 Safety 2.1 Intended use 2.2 Axitom-5, -5/400 safety precautions 2.2.1 Read carefully before use 2.3 Safety messages 2.3.1 Safety messages in this manual 3 Get started 3.1 Device description 3.2 Overview 3.3 Dimensions 3.4 Control panel...
  • Page 4 6 Operate the device 6.1 Change the cut-off wheel 6.2 Clamp the workpiece 6.3 Position the cutting tables 6.4 Line laser (option) 6.5 Basic operation 6.5.1 Cutting tables 6.5.2 Display 6.5.3 Change the settings 6.5.4 Operation mode 6.5.5 Cutting display 6.5.6 Cutting method 6.5.7 Cutting modes 6.5.8 Cutting parameters...
  • Page 5 11.1 The machine 11.2 Cutting problems 11.3 Error messages 12 Technical data 12.1 Technical data - Axitom-5 12.2 Technical data - Axitom-5/400 12.3 Cutting capacity 12.4 Safety Related Parts of the Control System (SRP/CS) 12.5 Diagrams 13 Legal and regulatory information...

  • Page 6: About This Manual

    The Struers Website (http://www.struers.com) Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g.

  • Page 7: Axitom-5, -5/400 Safety Precautions

    Before transport, secure the cutting arm with the locking system provided. For maximum safety and lifetime of the machine, use Struers consumables only. Always use intact cut-off wheels that have been approved for a minimum of: 1950 rpm / 42 10.

  • Page 8: Safety Messages

    25. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. 26. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment.

  • Page 9: Safety Messages In This Manual

    2   Safety ELECTRICAL HAZARD This sign indicates an electrical hazard which, if not avoided, will result in death or serious injury. DANGER This sign indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. WARNING This sign indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
  • Page 10 2   Safety ELECTRICAL HAZARD Disconnecting the unit from the electrical power supply must only be done by a qualified technician. ELECTRICAL HAZARD The machine must always be protected by external fuses.See the electrical table for details on the fuse size required. HEAT HAZARD Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens.
  • Page 11 WARNING Never use flammable coolant. CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CAUTION The machine is heavy. Always use a forklift truck or a crane and 2 lifting straps.

  • Page 12: Get Started

    3   Get started CAUTION Read the Safety Data Sheet for the coolant additive before use. CAUTION Avoid skin contact with the coolant additive. CAUTION Wear suitable gloves and safety goggles when handling coolant. CAUTION Do not start flushing until the flushing gun points into the cutting chamber. Only use the flushing gun for cleaning inside the cutting chamber.
  • Page 13 3   Get started The cutting process starts by securing the workpiece to the cutting table with clamping tools. On models with X and Y tables, the operator can move the cutting table by pushing the Hold-to-run button and joystick simultaneously. The operator then selects the cutting parameters (e.g. feed speed and cutting length).

  • Page 14: Overview

    3   Get started Overview Front view A Control panel G Flushing gun B Flexible water jets H Cut-off wheel guard C Joystick Cutting chamber D Emergency stop J AxioWash valve and nozzle E Tool holder K Protective hood F Cooling unit compartment L Hold-to-run button Axitom-5, -5/400...
  • Page 15 3   Get started Rear view A Main switch C Exhaust flange B Electrical connection box D Release for safety lock Main switch • Turn the main switch clockwise to switch on the power. Note The protective hood on the machine can only be opened when the machine is connected to a power supply and the main power switch is on.

  • Page 16: Dimensions

    3   Get started Dimensions Axitom-5, -5/400...

  • Page 17: Control Panel

    3   Get started Control panel Display F1-F2 Menu dependent multifunction keys. See the bottom line of the individual screens. F1: On/off of laser (for Axitom-5/400) Turn/push Multifunction knob. knob • Push the knob to select a function. • Turn the knob to move the cursor or to adjust settings.

  • Page 18: Sleep Mode

    4   Installation Stop Stops the machine and recirculation unit and/or the band filter. Emergency stop – Push the red button to activate. – Turn the red button clockwise to release. Sleep mode To increase the machine's lifetime, the backlight is dimmed, and the cutting chamber light is switched off if the machine has not been used for 15 minutes.

  • Page 19: Check The Packing List

    Place one strap parallel to the front and one to the back. Both straps must be placed on the outer side of the adjustable legs. Struers recommends the use of a lifting bar to keep the straps apart below the lifting point. Axitom-5, -5/400...
  • Page 20 4   Installation Lifting points Lift the machine and place it on the floor. Using a forklift Ensure that the crossbar supplied with the machine is secured in position before lifting. Position the forks so that the center of mass is between the forks. Lift the machine from the front.

  • Page 21: Location

    4   Installation Location CRUSHING HAZARD Take care of your fingers when handling the machine. Wear safety shoes when handling heavy machinery. Note Remove the transportation support before use. Make sure that the following facilities are available: – Power supply The machine must be placed against a wall and on a floor suitable for the machine's weight and for its use.

  • Page 22: Power Supply

    4   Installation Ambient conditions Operating environment Surrounding temperature Operation: 5-40°C/40-105°F Storage: 0-60°C/32-140°F Humidity Operation: 35-85% RH non- condensing Storage: 0-90% RH non- condensing Power supply ELECTRICAL HAZARD The machine must be earthed (grounded). Switch off the electrical power supply before installing electrical equipment. ELECTRICAL HAZARD Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the name plate of the machine.

  • Page 23: Power Supply Cable - Recommended Specifications

    11.0 A 26.0 A 3 x 460-480 V / 60 Hz 6.5 kW 9.2 kW 13 kW 11.3 A 26.6 A Axitom-5/400 7.5 kW 3 x 380-415 V / 50 Hz 10.5 kW 12.8 kW 16 A 32 A 7.5 kW 3 x 380-415 V / 60 Hz 10.5 kW...

  • Page 24: Recirculation Cooling Unit

    Minimum requirements Pump capacity 125 L/min (33 g/min) at 1 bar Struers Coolimat-2000 is designed to be used with this type of machine. Coolimat-2000 is available as a band filter unit or a static filter unit. Note Before connecting the cooling unit to the machine, follow the instructions in the cooling unit Instruction Manual to prepare it for use.

  • Page 25: Connect Other Cooling Systems

    4   Installation Connect the 24 V / CAN control cable (supplied with Coolimat-2000) to the machine socket in the cooling unit compartment, and the other end to the Cooli control unit. 4.6.2 Connect other cooling systems Mount the connector pipe supplied on the water outlet of the machine. Lubricate the sealing ring with grease or soap to facilitate the insertion.

  • Page 26: Noise

    • Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings.

  • Page 27: Transport

    5   Transport and storage Transport ELECTRICAL HAZARD Disconnecting the unit from the electrical power supply must only be done by a qualified technician. CRUSHING HAZARD Take care of your fingers when handling the machine. Wear safety shoes when handling heavy machinery. Note We recommend that you keep all original packaging and fittings for future use.

  • Page 28: Operate The Device

    6   Operate the device Note We recommend that you keep all original packaging and fittings for future use. Disconnect the unit from the electrical power supply, the recirculation unit, water and the exhaust system. Remove any accessories. Clean and dry the unit before storage. Place the machine and accessories in their original packaging.

  • Page 29: Clamp The Workpiece

    The cardboard washers improve the retaining effect of the flange by compensating for the uneven surface of the cut-off wheel. Cardboard washers in the correct size are included with Struers cut-off wheels. For maximum precision with diamond or CBN cut-off wheels, do not use cardboard discs.

  • Page 30: Line Laser (Option)

    Laser radiation. Do not stare into beam or expose users of telescopic optics. Class 2M laser product. Note For Axitom-5/400 with laser guide. The laser indicates the precise position of the cut-off wheel. – Pres F1 twice to turn the laser on/off. –...

  • Page 31: Cutting Tables

    6   Operate the device 6.5.1 Cutting tables The machine has two cutting tables: X-table and Y-table. The X- and Y-tables are motor-driven, movable tables that can move from left to right and forward and backward when using the joystick. See: Control panel ►17 The X-table can move from left to right.

  • Page 32: Change The Settings

    6   Operate the device 6.5.3 Change the settings To change a setting, select the field for changing the setting. Turn the knob to go to the field where you wish to change the setting. Press the knob to enter the field. –...

  • Page 33: Cutting Display

    6   Operate the device Select Pass code. Hint The default pass code: 2750 Use the F1 and F2 keys to select digits (F1 moves to the left, F2 moves to the right). Turn the knob to change the digits and push the knob. Select Configuration.

  • Page 34: Cutting Method

    6   Operate the device A Cutting method B Cutting mode C Cutting parameters D Motor information 6.5.6 Cutting method The machine can save up to 10 cutting methods. The current method is displayed in the highlighted box in the Cutting method menu. Use the knob to edit the cutting method Turn the knob to select the cutting method you prefer.

  • Page 35: Cutting Modes

    6   Operate the device You can change all cutting parameters and cutting mode. Changes are saved automatically in a cutting method. It is not necessary to save the changes before leaving the method. 6.5.7 Cutting modes The machine has three Cutting modes: –...
  • Page 36 6   Operate the device Note When you use the AxioCut Step cutting mode, the cut-off wheel cover may hit the jaw of the quick clamping device if this is mounted in the forward position, i.e., using the cross-directional T-slot closest to the front of the machine. Place the quick clamping device as far back as possible to avoid this situation, using the front-most T-slot.
  • Page 37 6   Operate the device MultiCut 1 With the MultiCut 1 mode, you can cut several samples of equal width. Parameters Sample width Sets the width of the samples that will be cut. No of samples Sets the number of samples that will be cut. Axitom-5, -5/400...
  • Page 38 6   Operate the device Parameters Thickness of cut-off wheel Sets the thickness of the cut-off wheel being used to cut the samples with (the normal thickness is 2.5 mm). If the width of the samples differs from the preset value, the value for the thickness of the cut-off wheel can be used to compensate for this.
  • Page 39 6   Operate the device Parameters Sample width Sets the width of the samples that will be cut. Thickness of cut-off wheel Sets the width of the cut-off wheel being used to cut the samples (the normal thickness is 2.5 mm). If the width of the samples differs from the preset value, the value for the thickness of the cut-off wheel can be used to compensate for this.
  • Page 40 6   Operate the device Parameters Cutting position (Relative) This parameter sets the position of the cuts. The values show the relative distance to the zero position. Cut at zero pos. Select this parameter to make an initial cut at zero position. Otherwise, the machine will immediately move to the position for sample 1 and start cutting at that position.
  • Page 41 6   Operate the device Position the cut-off wheel about 2 mm above the workpiece. Press the knob to insert the current position as the cutting position. Repeat the steps to insert the cutting positions for all samples. Parameters Cutting position The different cutting positions of both the X-table and the cut-off (Xpos./Zpos.) wheel are defined in Cutting position (Xpos./Zpos.).
  • Page 42 6   Operate the device Hint Press F2 to move the X-table until the sample is in the starter position. Hint When MultiCut 4 is selected, and you press F1, the stop position is also set to Auto stop. The stop position can be changed to a specific position which is defined from the position of the cut-off wheel at the first cutting position.
  • Page 43 6   Operate the device Select Single cut or MultiCut modes Turn the knob until the cutting mode icon is highlighted. Press the knob and the Select MultiCut mode menu appears. Axitom-5, -5/400...

  • Page 44: Cutting Parameters

    6   Operate the device Use the knob to select Single cut or one of the MultiCut modes. Press the knob to save the setting. 6.5.8 Cutting parameters In the cutting menu, the display shows information about the cutting parameters: – Feed speed –...
  • Page 45 6   Operate the device The cutting parameters can be set both before and during cutting. Feed speed The feed speed can be set to values between 0.05-5.00 mm/sec (0.002-0.2 "/s). Force The maximum permitted force between cut-off wheel and workpiece can be set to values between 50-700 N (10-150 lbs).

  • Page 46: Stop Modes

    6   Operate the device Turn the knob to change the setting of the selected cutting parameter. The arrow above the column will move to reflect the new setting (B). 6.5.9 Stop modes You can set the stop mode to Auto or Stop position. Auto Auto stop mode is recommended for normal cutting.
  • Page 47 6   Operate the device – Select the parameter and use the knob to set the desired stop position. The machine will stop when it reaches the preset stop position. Note Consider the wear of the cut-off wheel. To change the stop mode to Auto stop Use the knob to select Stop position.

  • Page 48: Motor Information

    6   Operate the device Hint A small graph appears to the right of the Stop position bar to indicate that the cutting has started. If this graph does not appear, then Auto stop will not function. 6.5.10 Motor information In the cutting display the columns Motor load and Motor temperature show information about the motor during the cutting process.

  • Page 49: Start The Cutting Process

    6   Operate the device The motors are protected against overload. Should the motors overheat or overload, the motors will disengage until a normal temperature has been obtained. OptiFeed The feed speed is automatically reduced on overload by the OptiFeed feature. This feature protects the machine from damage due to continuous overloading of the motor.

  • Page 50: Stop The Cutting Process

    6   Operate the device Fast advance Use the joystick to rapidly advance the cut-off wheel towards the workpiece (for example, if the cut-off wheel has been changed while cutting a workpiece). Press Start. Push the joystick downwards. The cut-off wheel will advance towards the workpiece with reduced force and at a maximum speed of 5 mm/s.

  • Page 51: Lock Or Unlock Protective Hood

    6   Operate the device Turn the valve on the jet to a position parallel to the hose to activate the cooling jet. The cooling water will flow as soon as the cutting starts. When cutting is finished, return the valve on the jet to horizontal. Note When using the flexible water jets, cooling water is diverted from the integrated water jets positioned over the cut-off wheel.
  • Page 52 6   Operate the device Parameters Display contrast The contrast settings of the display can be adjusted to suit individual preferences (default value: 25, adjustment interval: 0-50). Units The Feed, Force, and Stop values in the display panel can be in either mm/Newton (default) or inches/pounds force. Return position After cutting or after pressing Stop, the return movement of the cut-off wheel can be set to three different modes:...

  • Page 53: Laser Configuration

    6.6.2 Laser configuration Note For Axitom-5/400 with laser guide. Follow these steps to configure the laser: Turn on the machine and wait for the Cutting Method screen to open. Press F2 on the Cutting Method screen to open the screen.

  • Page 54: Optimize Cutting Results

    7   Maintenance and service Scroll to Laser activation time and press Enter to set the activation time. The activation time controls for how long the laser is turned on after the protectivehood is closed. Use the knob to increase or decrease the value. Press Esc to return to the Cutting Method screen.

  • Page 55: General Cleaning

    7   Maintenance and service Technical questions and spare parts If you have technical questions or when you order spare parts, state serial number and voltage/frequency. The serial number and the voltage are stated on the name plate of the machine. General cleaning Note Do not use acetone, benzol or similar solvents.

  • Page 56: Flushing Gun

    7   Maintenance and service Note You do not need to remove the cut-off wheel or the clamping tools while using AxioWash. The AxioWash cleaning program is an efficient way to automatically clean the cutting chamber. You can set values between 1-30 min, in steps of 30 seconds. Default value: 3 minutes. To start the AxioWash function: Remove the workpiece and tools from the cutting chamber.

  • Page 57: Daily

    7   Maintenance and service CAUTION Using the flushing gun to clean the inside of the protective hood can cause spillage of coolant on the floor. Beware of slippery floor. Wear safety shoes with slip-resistant soles. CAUTION If you clean the protective hood directly with the flushing gun, it may result in dripping cutting fluid when the hood is open.

  • Page 58: Protective Hood

    7   Maintenance and service Manual cleaning: Flushing gun Flushing gun ►56 7.2.2 Protective hood WARNING To ensure its intended safety, the PETG screen must be replaced every 5 years. A label on the screen indicates when it is due to be replaced. Replacement of the screen is required to remain compliant with the safety requirements in the European standard EN 16089.

  • Page 59: Weekly

    7   Maintenance and service Weekly 7.3.1 The machine Clean the machine regularly to avoid damaging effects to the machine and the specimens from abrasive grains or metal particles. • Clean all painted surfaces and the control panel with a soft damp cloth and common household detergents.

  • Page 60: Monthly

    Test the safety devices WARNING Do not use the machine with defective safety devices. Contact Struers Service. Note Testing should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). The protective hood has a safety switch system to prevent the cut-off wheel from starting while the hood is open.

  • Page 61: Emergency Stop

    Test 3 Start a cutting process. Press Stop. There is a delay of 4 seconds from pressing Stop until the protective hood unlocks. If it is possible to open the hood while the cut-off wheel still rotates, contact Struers Service. 7.6.3...

  • Page 62: Hold-To-Run Button

    7   Maintenance and service Test 2 Activate the emergency stop. Start the water pump by releasing the flushing gun. If the coolant starts to run from the cut-off wheel guard, press Stop and contact Struers Service. 7.6.4 Hold-to-run button Open the protective hood.

  • Page 63: Lubricate The Spindles

    Note If the oil in the reservoir looks milky, it indicates that water has entered the oil reservoir. Contact Struers Service. to clean the reservoir. 7.7.2 Lubricate the spindles A grease gun with grease for lubricating the spindles is supplied with the machine. When all the grease has been used, refill the grease gun.
  • Page 64 7   Maintenance and service Fill the hole with 20 ml grease. Move the table to the far right and check that a small amount of lubricant is deposited. If not, add more grease and check again. Refit the screw. Y-table - with a fixed left table mounted Remove the stainless steel bands.
  • Page 65 7   Maintenance and service Unscrew the small Allen screw (A). Fill the hole with 20 ml grease. Replace the Allen screw and refit the table (the two locating pins must fit securely into the base of the cutting table). Replace the stainless steel bands. Y-table - with an X-table mounted Move the cutting table to the front.

  • Page 66: Cut-Off Wheels

    7   Maintenance and service Fill the hole with 20 ml grease. Move the table back until it can go no further, and check that a small amount of lubricant is deposited. If not, add more grease and check again.. Refit the screw. Cut-off wheels How to store bakelite bonded Al2O3 cut-off wheels Bakelite bonded cut-off wheels are sensitive to humidity.

  • Page 67: Spare Parts

    If you have technical questions or when you order spare parts, state the serial number and the year of production. This information is stated in the name plate on the machine. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com.

  • Page 68: 10 Disposal

    10   Disposal 10 Disposal Equipment marked with a WEEE symbol contains electrical and electronic components and must not be disposed of as general waste. Contact your local authorities for information on the correct method of disposal in accordance with national legislation. For disposal of consumables and recirculation fluid, follow local regulations.

  • Page 69: Cutting Problems

    Adjust the screw underneath the workpiece. balanced. the clamping column. Use a 3 mm Allen key. Clamping heart worn. Contact Struers Service. Protective hood will not close. There is an obstruction in Remove the obstruction. the cutting chamber. Machine is locked.
  • Page 70 11   Troubleshooting Error Cause Action Unwanted burrs. Cut-off wheel too hard. Select another type of cut-off wheel. Insufficient support of Add further support to the workpiece. workpiece. The cutting quality is Cooling water tube clogged. Clean the cooling water hose different from time to time.
  • Page 71 Check the cooling water hoses. The cut-off wheel is too soft Select a harder cut-off wheel. for the task. The machine vibrates. Contact Struers Service. The cut-off wheel does not Incorrect choice of cut-off Select an appropriate cut-off cut through the workpiece.

  • Page 72: Error Messages

    11   Troubleshooting Error Cause Action Auto stop does not stop the The cross-section of the Use the stop position function. cutting action. workpiece is too small or irregular to detect a change in load. 11.3 Error messages Errors must be corrected before operation can be continued. In some cases, the cutting process cannot continue before an authorized technician has rectified the error.
  • Page 73 11   Troubleshooting Messages Cause Action MESSAGE The machine is Wait until the reference positions switched on and the for the cutting arm, X-table and Y- Axitom is searching for search for the table have been found. reference position(s), reference positions please wait The search for the reference starts.
  • Page 74 Restart the machine. activated when you Cutting motor supervision If the error remains, contact press Start. error, contactor K1 not Struers Service. activated The same message can also be shown for K2, K3, and K4. ERROR The LIN bus modules Restart the machine.
  • Page 75 Despite deactivated Turn the main switch to the Off contactors, the motor position. Cutting motor will not is still running. It might stop ! Please call Service Contact Struers Service. occur if several motor Engineer contactors are welded together simultaneously. ERROR The feed motor Restart the machine.
  • Page 76 Turn the machine on. during power on. Please switched on. This restart Axitom If the error remains, contact must not happen Struers Service.. since some reference values are measured during power-up. MESSAGE MultiCut mode is Use Single cut mode when cutting selected for a cutting extra long workpieces.
  • Page 77 Cooli-5: Pump motor cutting process. overloaded The error may also be due to a defective thermal sensor in the motor. Contact Struers Service. MESSAGE The water A water temperature above 50 ºC temperature exceeds is not necessarily a problem, but if Cooli-5: Water 50 ºC.
  • Page 78 An idle current of less Restart the machine. than 1.0 A detected No cutting motor current! If the error remains, contact on the cutting motor. Struers Service. WARNING The machine is turned Restart the machine. on but AxioWash LIN- No AxioWash valve LIN-...
  • Page 79 If you do not wish to operate near future. without using the rotation sensor, press ESC to cancel. It will not be possible to use the machine. Contact Struers Service.The pop- up message will periodically appear to remind you to contact Struers Service. Axitom-5, -5/400...
  • Page 80 Reference position for X- If the error remains, contact reference position. table not found ! Struers Service. You will not be able to use the X-table, but all other functions in Axitom will operate as usual.
  • Page 81 Reference position for Y- If the error remains, contact reference position table not found ! Struers Service. You will not be able to use the Y-table, but all other functions in Axitom will operate as usual.
  • Page 82 Cooli-5: Refilling process water and on the dosing completed. Amount of instructions on the bottle of water: 104 litres additive. Please add Struers additive to the water. The amount of additive can be calculated from the product information on the bottle.
  • Page 83 The flow sensor has The flow sensor is probably unintentionally been defective.If the error remains, Cooli-5: Flow sensor activated during contact Struers Service. status:The flow sensor is process start. unexpectedly activated Press F1 to continue the cutting (=water flow)! Do you wish process.
  • Page 84 If the error remains, contact system (modules A35, Struers Service. A36, and A37) due to errors such as sensor error and wrong sensor adjustment. ERROR...

  • Page 85: 12 Technical Data

    Contact for more than 30 sec. than 30 seconds Struers Service. Please release the button. without pushing the joystick in X or Y direction or in the feed direction.
  • Page 86 240 dots with LED back light Safety standards CE-labeled according to EU directives REACH For information about REACH, contact your local Struers office. Operating environment Surrounding temperature 5 - 40°C (41 - 104°F) Humidity 35 - 85 % RH non-condensing Axitom-5, -5/400...
  • Page 87 12   Technical data Axitom-5 Power supply 1 Voltage/frequency 3 x 200 V / 50 Hz Power inlet 3 phase (3L + PE) Power S1 5.5 kW Power S3 Power, idle 20 W Current, max. 42 A Power supply 2 Voltage/frequency 3 x 200-210 V / 60 Hz Power inlet 3 phase (3L + PE)
  • Page 88 12   Technical data Axitom-5 Power supply 5 Voltage/frequency 3 x 380-415 V / 60 Hz Power inlet 3 phase (3L + PE) Power S1 6.6 kW Power S3 Power, idle 20 W Current, max. 28.6 A Power supply 6 Voltage/frequency 3 x 460-480 V / 60 Hz Power inlet 3 phase (3L + PE)
  • Page 89 12   Technical data Axitom-5 Safety Circuit Door Interlock PL d, EN 60204-1 Categories/Performance Stop category 0, EN ISO Level 13849-1 Door Interlock lock PL a, EN 60204-1 Stop category 0, EN ISO 13849-1 Hold-to-run PL c, EN 60204-1 Stop category 0, EN ISO 13849-1 Emergency stop PL c, EN 60204-1...

  • Page 90: Technical Data - Axitom-5/400

    12   Technical data 12.2 Technical data - Axitom-5/400 Axitom-5/400 Capacity Height x Length 125 x 290 mm ( 4.9 x 11.4") Diameter 150 mm (6”) Cutting length 0-440 mm (0 -17.3'') Cut-off wheel Diameter 400 mm (16'') Arbor diameter 32 mm (1.26”)
  • Page 91 12   Technical data Axitom-5/400 Operating environment Surrounding temperature 5 - 40°C (41 - 104°F) Humidity 35 - 85 % RH non-condensing Power supply 1 Voltage/frequency 3 x 200 V / 50 Hz Power inlet 3 phase (3L + PE) Power S1 7.5 kW...
  • Page 92 12   Technical data Axitom-5/400 Power supply 5 Voltage/frequency 3 x 440-480 V / 60 Hz Power inlet 3 phase (3L + PE) Power S1 9.0 kW Power S3 Power, idle 20 W Current, max. 32 A Cooling system Option. Coolimat-2000 or Cooli...
  • Page 93 12   Technical data Axitom-5/400 Residual Current Circuit Type A, 30 mA (or better) is Breaker (RCCB) recommended Circuit breaker 32A, Type D is required Noise level A-weighted sound emission LpA = 75.2 dB(A) (measured pressure level at workstations value). Uncertainty K = 4 dB...

  • Page 94: Cutting Capacity

    12   Technical data 12.3 Cutting capacity The graphs show the projected cutting capacity under the following conditions: – A new cut-off wheel. – The workpiece is laid directly on the cutting table, with overhang where appropriate. – Vertical clamping is used. Note The actual cutting capacity depends on the specimen material, cut-off wheel and clamping technique.

  • Page 95: Safety Related Parts Of The Control System (Srp/Cs)

    12   Technical data Axitom-5/400 with a new 400 mm diameter cut-off wheel Axitom-5/400 can be used with up to 400 mm diameter cut-off wheels. When using a new cut-off wheel, the capacity will be reduced accordingly in the vertical direction.
  • Page 96 12   Technical data Parts Safety related Manufacturer/ Manufacturer Electrical ref. Struers catalog part Manufacturer catalog no. description Guard for Struers R5480049 R5480049 cut-off wheel, 350 mm Guard for Struers R5482637 R5482637 cut-off wheel, 400 mm PETG Struers R5480070 R5480070 protective...

  • Page 97: Diagrams

    If you want to view specific information in detail, see the online version of this manual. Title Block diagram 15483050 ►98 Water diagram 15481000 ►99 Circuit diagram See the diagram number on the name plate of the equipment, and contact Struers Service via Struers.com. Axitom-5, -5/400...
  • Page 98 12   Technical data 15483050 Axitom-5, -5/400...
  • Page 99 12   Technical data 15481000 Axitom-5, -5/400...

  • Page 100: 13 Legal And Regulatory Information

    Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.

  • Page 101: Declaration Of Conformity

    Based on: 15487901 H Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Axitom-5 Axitom-5/400 Model Function Cut-off machine Type 0548, 0686 Cat. no. Axitom-5 05488129, 05488130, 05488136, 05488146 , 05488147, 05488154, 05488346, 05488354, 05488429, 05488430, 05488436, 05488446,...
  • Page 102 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...

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