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Summary of Contents for Struers Secotom-60
- Page 1 Secotom-60 Instruction Manual Original Instructions Doc. no.: 16857025-06_C_en Date of release: 2024.01.23...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. Secotom-60...
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Page 3: Table Of Contents
Table of Contents 1 About this manual 1.1 Struers knowledge 1.2 Accessories and consumables 2 Safety 2.1 Intended use 2.2 Secotom-60 safety precautions 2.2.1 Read carefully before use 2.3 Safety messages 2.4 Safety messages in this manual 3 Get started 3.1 Device description 3.2 Overview... - Page 4 8 The Maintenance menu 8.1 The menu 9 Configuration menu 9.1 Creating a user defined cut-off wheel 10 Maintenance and service 10.1 General cleaning 10.2 Clamping devices 10.3 Cutting tables 10.4 Cut-off wheels 10.5 Change the tubes 10.6 Daily 10.7 Weekly Secotom-60...
- Page 5 11.3 Error messages 12 Technical data 12.1 Technical data 12.2 Safety Circuit Categories/Performance Level 12.3 Technical data - equipment units 12.4 Safety Related Parts of the Control System (SRP/CS) 12.5 Diagrams 12.6 Legal and regulatory information 13 Manufacturer Declaration of Conformity Secotom-60...
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Page 6: About This Manual
The Struers Website (http://www.struers.com) Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers. -
Page 7: Safety
The machine must be operated only by skilled/trained personnel. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine is for use in a professional working environment (e.g. a materialographic laboratory). -
Page 8: Safety Messages
18. In case of fire, alert bystanders and the fire brigade. Use a powder fire extinguisher. Do not use water. 19. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. -
Page 9: Safety Messages In This Manual
Incorrect voltage can damage the electrical circuit. WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. WARNING Replace the guard immediately if it has been weakened by collision with projectile objects or if there are visible signs of deterioration or damage. - Page 10 2 Safety WARNING Do not use the machine with defective safety devices. Contact Struers Service. WARNING Safety critical components must be replaced after a maximum lifetime of 20 years. Contact Struers Service. WARNING To ensure its intended safety, the guard must be replaced every 5 years.
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Page 11: Get Started
Get started Device description Secotom-60 is an automatic cut-off machine for cutting a majority of solid and stable (non- explosive) materials. It has a motorized Y-table, and a recirculation cooling tank. The height of the cut-off wheel is adjusted with the joystick. -
Page 12: Overview
C Safety guard B Front panel D Hold-to-run button E Coolant tank Emergency stop The emergency stop button is located on the front of the machine. • Push the red button to activate. • Turn the red button clockwise to release. Secotom-60... - Page 13 3 Get started Rear view A Exhaust flange E Name plate B Pump cover F Power socket C Hinges G Service socket D Holes for adjusting the laser H Main switch Secotom-60...
- Page 14 3 Get started Cutting chamber A Line laser E Power socket B Spindle - Cut-off wheel F Coolant nozzles C Exhaust G Cutting table D Flushing hose H Drain Secotom-60...
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Page 15: Emergency Stop
You can only open the guard on the machine when the machine is connected to the power supply and the main power switch is on. To open the guard if the power is not connected Use the triangle key supplied to deactivate the safety lock. Remove the coolant tank. Secotom-60... -
Page 16: Transport And Storage
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings. - Page 17 Make sure that the tension on the lifting straps is distributed evenly. Lift the front of the machine and carefully move it onto the table. The machine must rest securely with all 4 feet on the table. Put the cooling tank back in place. Secotom-60...
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Page 18: Long-Term Storage Or Shipping
Wear safety shoes when handling heavy machinery. Note We recommend that you keep all original packaging and fittings for future use. Procedure Remove the screws around the base of the packing crate and lift off the upper part of the crate. Secotom-60... -
Page 19: Check The Packing List
Check the packing list Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description Secotom-60 Electrical power supply cables Triangle key for safety lock release Support pin Socket spanner. 17 mm (0.7") Hose for connection to exhaust. Diameter: 51 mm (2"). Length: 1.5 m (59") Hose clamp. -
Page 20: Location
Wear safety shoes when handling heavy machinery. • The machine must be placed on a safe and stable table with an adequate working height. The table must be able to carry at least the weight of the machine and the accessories. Secotom-60... - Page 21 A minimum of 300 Lumen is recommended to illuminate the controls and other work areas. Ambient conditions Operating environment Surrounding temperature Operation: 5-40°C (40-105°F) Storage: 0-60°C (32-140°F) Humidity Operation: 35-85% RH non- condensing Storage: 0-90% RH non- condensing Secotom-60...
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Page 22: Power Supply
The leads must be connected as follows: Yellow/Green Earth (ground) Brown Line (live) Blue Neutral 5.5.2 2-phase supply The 3-pin plug (North American NEMA) is for use on 2-phase electrical power connections. The leads must be connected as follows: Secotom-60... -
Page 23: Connection To The Machine
You can change the electrical accessories while the machine is switched on. Note The plugs on the accessories provide specific pin connections. If there is a problem with a connection, do not try to change the connections in the clamping tool plugs or connection socket. Contact Struers Service. Secotom-60... -
Page 24: Recirculation Unit
The coolant then returns to the tank located under the cutting chamber. CAUTION Read the Safety Data Sheet for the coolant additive before use. CAUTION Avoid skin contact with the coolant additive. Always wear protective gloves and safety goggles. Secotom-60... -
Page 25: Water Sensitive Materials
The standard tube only lasts for a few hours, if it is used for water-free coolant. If you use water-free coolant, replace the standard tube in the coolant pump with a tube for water-free coolant. To replace the tube in the coolant pump, see Change the tubes ► Secotom-60... -
Page 26: Optimize Cooling
Recirculation unit ► • We recommend that you change the coolant at least once a month to prevent the growth of microorganisms. Mount the cut-off wheel Procedure CAUTION Mind the protruding safety catch when the safety guard is raised. Secotom-60... - Page 27 Lift the coolant nozzles to gain access to the cut-off wheel assembly. Insert the support pin into the hole in the cut-off wheel spindle. Use the 17 mm socket spanner to loosen the flange screw. Remove the outer flange. Secotom-60...
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Page 28: Exhaust System (Optional)
We recommend that you connect the machine to an exhaust system because workpieces can emit harmful gases when they are being cut. The machine is prepared for connection to an exhaust system through a 50 mm ventilation flange at the rear of the cabinet. Secotom-60... -
Page 29: Noise
To lower the noise, decrease the rotational speed and/or the force with which the workpiece is pressed against the cut-off wheel. The processing time may increase. 5.10 Vibration For information on the total vibration exposure to hand and arm, see this section: Technical data ► Secotom-60... -
Page 30: Prepare For Operation
Automatic height adjustment of the cut-off wheel ► Procedure CAUTION Mind the protruding safety catch when the safety guard is raised. Lift the guard to its open position (the position where it stays up and open when you release it). Secotom-60... -
Page 31: Automatic Height Adjustment Of The Cut-Off Wheel
Position the cutting table manually before you start the cutting process: • Use the joystick to position the cutting table. Note To position the table while the guard is open, you must press the hold-to-run button while you move the joystick. Secotom-60... -
Page 32: Line Laser
Mind the protruding safety catch when the safety guard is raised. Note When you fit clamping tools, always make sure that they do not block the cut-off wheel. Failure to do so will result in damage to the clamping tools and/or the cut- off wheel. Secotom-60... -
Page 33: Stands For Specimen Holders
Place the stand on the cutting table by sliding the securing bolts into the T-slot. Tighten the nuts. For stands requiring an electrical supply: – Connect the cable. See Electrical connections in the cutting chamber ► Clamp the specimen in the specimen holder. Secotom-60... -
Page 34: Debris Collection
A magnet in the tank collects magnetic particles. Note Check the basket and the magnet for cutting debris before you start the cutting process. A blocked drain can result in water overflow and insufficient cooling if the level of coolant in the tank is too low. Secotom-60... -
Page 35: Basic Operation
7 Basic operation Basic operation Control panel functions A Display E Start B Joystick F Stop C Flush G Turn/push knob D Back Secotom-60... - Page 36 Turn the knob to increase or decrease the numeric value, or to toggle between two options. – If there are only two options, press the knob to toggle between the two options. – If there are more than two options, a pop-up box is shown. Secotom-60...
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Page 37: The Display
To increase the lifetime of the display, the backlight is dimmed automatically if the machine has not been used for a while. (10 min) • Press any key to reactivate the display. Change the settings To change a setting, select the field for changing the setting. Secotom-60... -
Page 38: Main Menu
From Main menu you can choose between the following options: • Cutting methods • Maintenance • Configuration Start-up - the first time The first time you switch on the machine, you will be prompted to select the language you wish to use, and set the date and time. Secotom-60... - Page 39 If needed, go to the main menu. See also Main menu ► Start-up - daily operation When you switch on the machine, the screen that was shown when the machine was switched off is shown just after the start-up screen. Secotom-60...
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Page 40: Cutting Methods
7 Basic operation Cutting methods 7.6.1 Settings From the Main menu screen, select Cutting methods. The selected cut-off wheel and cutting length are highlighted. Select a cutting method. Secotom-60... -
Page 41: Return Position
Creating a user defined cut-off wheel ► The changes are saved automatically. You can reset the method to the default values. See The Maintenance menu ► 7.6.2 Return position The cut-off wheel can return to 3 positions after the cutting process is complete: Secotom-60... -
Page 42: Cutting Mode
X-table is mounted or the workpiece is raised using shims. 7.6.4 OptiFeed If the motor becomes overloaded during cutting (motor load > 150%), the OptiFeed function will automatically reduce the feed speed. When the overload has been reduced, the feed speed will be increased to the preset level. Secotom-60... -
Page 43: Automatic X-Table (Option)
7 Basic operation Automatic X-table (option) When an automatic X-table is connected, Multicut mode is shown on the cutting method screen. Set MultiCut mode to On. The MultiCut setup dialog is shown. Select MultiCut setup. Secotom-60... -
Page 44: Calculating The Total Specimen Width
Save the changes. Select Save & Exit. 7.7.1 Calculating the total specimen width The total movement of the X-table is 40 mm. The total possible width of all specimens is 40 mm minus the thickness of the cut-off wheel for each cut. Secotom-60... -
Page 45: Manual X-Stand (Optional)
To open the Positioning screen, press and hold the Hold-to-run button and move the joystick. If needed, reset the X-position for cutting a specific width. Rotary stand (optional) When a rotary stand is connected, a read-out for the chuck mode is shown and the Positioning dialog shows the X-position. Secotom-60... -
Page 46: Start The Cutting Process
Position the cutting table in the correct place. Make sure that the coolant nozzles are lowered into position. Close the guard. The machine cannot be started before the guard is closed. Note You cannot open the guard when cutting is in progress. Select a cutting method. Secotom-60... -
Page 47: Stop The Cutting Process
Flushing is operated from the control panel. CAUTION Avoid skin contact with the coolant additive. Always wear protective gloves and safety goggles. CAUTION Do not start flushing before the flushing hose is pointing into the cutting chamber. Secotom-60... -
Page 48: The Maintenance Menu
To start flushing, press and hold the Hold-to-run button. – To stop flushing, release the Hold-to-run button. When you have finished flushing the cutting chamber, place the hose in its holder. The Maintenance menu From the Maintenance screen you can choose between the following options: Secotom-60... -
Page 49: The Menu
If reference positions have been lost they can be reset manually. The menu Service information is read-only information. Machine settings cannot be changed. Service information can be used in cooperation with Struers Service for remote diagnostics of the equipment. The service information is available only in English. Maintenance Maintenance and service ►... -
Page 50: Configuration Menu
Adjustment and calibration • Voltage and temperature monitor • Reset to factory settings Resets all methods and the database to default values. Configuration menu From the Configuration menu you can set up general parameters. • From the Main menu select Configuration. Secotom-60... -
Page 51: Creating A User Defined Cut-Off Wheel
Set the time Date Set the date. Use water Select No or Yes. User defined cut-off alsoCreating a user defined cut-off wheel ► 51 wheels Creating a user defined cut-off wheel Procedure From the Configuration screen, select User defined cut-off wheels. Secotom-60... - Page 52 9 Configuration menu Select Configure. A list of user defined cut-off wheels is shown. Select New wheel. Enter a name for the new wheel. If needed, press Back to cancel the changes. Secotom-60...
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Page 53: Maintenance And Service
The serial number and the voltage are stated on the name plate of the machine. 10.1 General cleaning To ensure a longer lifetime for your machine, we strongly recommend regular cleaning. Note Clean the cutting chamber daily and if the machine is not to be used for a period of time. Secotom-60... -
Page 54: Clamping Devices
Store the cut-off wheel in a dry place, horizontally on a plane support, preferably under light pressure. A clean and dry cut-off wheel does not corrode. Therefore, clean and dry the cut-off wheel before storing. If possible, use ordinary detergents for cleaning. Secotom-60... - Page 55 With a pencil (not metal), gently tap the cut-off wheel around the edge. The cut-off wheel passes the test if it gives a clear metallic tone when tapped. If the cut- off wheel sounds dull or muted, it is cracked and unsafe to use and must be replaced. Secotom-60...
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Page 56: Change The Tubes
10 Maintenance and service 10.5 Change the tubes Procedure Remove the four screws on the protection plate on the rear of the machine. Remove the three screws on the cover of the cooling pump. Secotom-60... - Page 57 Lubricate the tube along its length with the supplied silicone grease. This will help the rollers in the pump to turn smoothly. Press the tube into position around the pump axle. Mount the tube correctly in the pump Correct Secotom-60...
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Page 58: Daily
Check the guard safety lock Note Check the interlock tongue regularly to make sure that it is not is not damaged and that it fits perfectly in the locking mechanism. • Make sure that the interlock tongue slides easily into the locking mechanism. Secotom-60... -
Page 59: Weekly
• Clean all accessible surfaces with a soft damp cloth and common household detergents. • For heavy duty cleaning, use Struers Cleaner. • Clean the safety guard with a soft damp cloth and a common, household anti-static window cleaning agent. -
Page 60: Clean The Cutting Chamber
If needed, remove the screw from the tip of the right nozzle to facilitate cleaning. 10.7.3 Tube for water-free coolant If you are using water-free coolant, you must replace the tube in the coolant pump with a special tube for water-free coolant. The tube for water-free coolant is more resistant to the components Secotom-60... -
Page 61: Monthly
Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens. Coolant may contain swarf (cutting and grinding debris or other particles. Procedure Gently slide out the coolant tank. Remove the screw cap. Pour out the used coolant into a drain approved for waste chemicals. Secotom-60... -
Page 62: Annually
10.9.1 The guard WARNING Do not use the machine with defective safety devices. Contact Struers Service. WARNING To ensure its intended safety, the guard must be replaced every 5 years. A label on the guard indicates when it is due to be replaced. -
Page 63: Test The Safety Devices
Test the safety devices The safety devices must be tested at least once a year. WARNING Do not use the machine with defective safety devices. Contact Struers Service. Note Testing should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). -
Page 64: The Guard Lock
Without pressing the hold-to-run button, use the joy stick to move the cutting table. If the cutting table moves, contact Struers Service. Test 2 Open the guard. Press Flush. If coolant starts to flow, press Flush or Stop and contact Struers Service. Secotom-60... -
Page 65: Spare Parts
If you have technical questions or when you order spare parts, state serial number and voltage/frequency. The serial number and the voltage are stated on the name plate of the machine. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com. Spare parts list Spare parts Electrical ref. -
Page 66: Disposal
Note Service must only be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Contact Struers Service. Service check We offer a range of comprehensive maintenance plans to suit the requirements of our customers. This range of services is called ServiceGuard. -
Page 67: Troubleshooting
Leave the guard open to let after use. the cutting chamber dry. Use a coolant additive that is The cutting chamber shows The workpiece is made of specifically formulated for signs of corrosion. copper/copper alloy. copper and copper alloys. Secotom-60... -
Page 68: Cutting Problems
Check the positioning of the coolant nozzles. If needed, clean the nozzles. Make sure that there is The cutting quality varies. Inadequate cooling. sufficient water in the coolant tank. Check the concentration of additive in the coolant. Secotom-60... - Page 69 If needed, clean the nozzles. The rotational speed is too Increase the rotational speed. low. The cut-off wheel does not Incorrect choice of cut-off cut through the workpiece. Select another cut-off wheel. wheel. The cut-off wheel is worn. Replace the cut-off wheel. Secotom-60...
- Page 70 Loosen the screws on the rear of the machine. Adjust the laser until it is aligned in the correct position. WARNING Laser radiation. The laser is misaligned. Do not stare into the beam or expose users of telescopic optics. Class 1M laser product. Secotom-60...
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Page 71: Error Messages
Restart the machine. Power-On Self Testing. during power-on self- If the error remains, Please try to restart the testing. contact Struers Service. machine. If problem The machine will not start. persists, please contact Struers technical support. Machine found a problem A critical error is detected Restart the machine. - Page 72 Clean cooling system Replace the coolant if it before continuing. appears dirty (build-up of cutting debris). If the error remains, contact Struers Service. Main motor overload The cut-off wheel may be Move the cutting table detected! caught in the workpiece.
- Page 73 Switch the machine off and then on. Process halted! If the error remains, Please try to restart the contact Struers Service. machine if problem occurs after next start. Main motor rotation lost. The cutting process has Make a note of the Alarm been aborted.
- Page 74 Error message Cause Action SMM not present! Struers Memory Module is Restart the machine. not connected correctly to If the error remains, machine. contact Struers Service. Inverter communication The machine is not able to Restart the machine.
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Page 75: Technical Data
12 Technical data Error message Cause Action SMM read-write test failed Communication with the Restart the machine. Struers Memory Module is If the error remains, unsuccessful. contact Struers Service. Y-table motor not Communication with the Y- Restart the machine. connected table stepper motor unit If the error remains, failed. - Page 76 LCD, TFT-color 5.7", 320x240 dots with LED back light Safety standards CE labelled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding 5 - 40°C (41 - 104°F) temperature Humidity < 85% RH non-condensing...
- Page 77 Yes. Option Rotary stand Yes. Option Noise level A-weighted sound LpA = 72 dB(A) (measured value). emission pressure Uncertainty K = 4 dB level at workstations Measurements made in accordance with EN ISO 11202 Vibration level Declared vibration emission Secotom-60...
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Page 78: Safety Circuit Categories/Performance Level
Performance Level (PL) d Axis speed monitoring - Vertical EN ISO 13849-1, Category 3 axis movement Performance Level (PL) d 12.3 Technical data - equipment units For technical data covering the individual units of equipment, see the specific equipment manual. Secotom-60... -
Page 79: Safety Related Parts Of The Control System (Srp/Cs)
Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components must only be replaced by components with at least the same safety level. -
Page 80: Diagrams
If you want to view specific information in detail, see the online version of this manual. Title Secotom-60 Block diagram 16853050 ► 81 Water diagram 16851005 ► 82 Circuit diagram See the diagram number on the name plate of the equipment, and contact Struers Service via Struers.com. Secotom-60... - Page 81 12 Technical data 16853050 Secotom-60...
- Page 82 12 Technical data 16851005 Secotom-60...
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Page 83: Legal And Regulatory Information
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. -
Page 85: Declaration Of Conformity
Based on: 16857901 D Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Secotom-60 Model Function Cut-off machine Type Cat. no. 06856127, 06856227, 06856327, 05996911, 05996912, 05996913, 05996914 Serial no. Module H, according to global approach... - Page 86 Para ver las traducciones consulte Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻訳については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
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