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Related Manuals for Honey Bee 4045
Summarization of Contents
Introduction
Directions
Defines left, right, front, and rear based on operator's perspective.
Warranty
Details Honey Bee's warranty program, claims, and limitations of liability.
Safety
Recognize Safety Information
Explains the safety-alert symbol and its importance for personal injury awareness.
Understand Signal Words
Defines signal words like DANGER, WARNING, CAUTION, IMPORTANT, and NOTE.
Read and Understand Instructions and Warnings
Emphasizes reviewing instructions, decals, and avoiding unauthorized modifications.
Protective Clothing
Advises securing loose items, wearing hearing protection, and avoiding headphones.
In Case of Emergency
Recommends keeping first aid kits, fire extinguishers, and emergency numbers handy.
High Pressure Spray Safety
Warns against spraying electronics or hydraulic connections with a pressure sprayer.
Safe Header Storage
Guidance on securing the header, keeping bystanders away, and washing after transport.
Safety Around Moving Parts
Emphasizes shutting off equipment, waiting for parts to stop, and staying clear of exposed elements.
Draper Support Bars
Instructs to remove Draper Support Bars before operation to prevent damage and injury.
Operating Safely
Covers clearing bystanders, engaging brakes, shutting down, and safe practices during maintenance.
Transporting the Header
Details procedures and checks for safely transporting the header.
Pre-Transport Checks
Checklist for walk-around inspection, reel retraction, bolts, tires, and hoses before transport.
Fire Safety
Advises daily inspection for material buildup, a fire hazard, and keeping a fire extinguisher.
Safety During Transport
Covers SMV signs, hazard lights, checking traffic, lighting, speed limits, and wheel bolt checks.
Practice Safe Maintenance
Emphasizes understanding procedures, engaging brakes, releasing pressure, and securing equipment.
High-Pressure Hydraulics Safety
Warns about skin penetration from leaks and the need for immediate medical attention.
Using Correct Torque Values
Stresses the importance of using correct torque values to prevent equipment damage.
Mounting Instructions
Combine Preparation
Steps to prepare the combine, including removing old headers and checking systems.
Header Preparation
Steps to prepare the header, including checking for obstructions and hydraulic connections.
Positioning Header on Feeder Housing
Procedure for aligning and inserting the header into the combine feeder housing adapter.
Coupling Components
Details on coupling the sub-frame, restraints, drive shaft, and hydraulic/electrical connections.
Sub-frame Adjustment
Adjusting the sub-frame for full header floatation in the field.
Restrainer Chains
Instructions on unhooking and re-attaching restrainer chains for maximum floatation.
Coupling the Drive Shaft
Procedure for connecting the drive line to the feeder housing shaft.
Connecting Hydraulic Couplers and Hoses
Steps for coupling hydraulic lines and multi-coupler connections.
Electrical Connections
Connecting single point electrical connections, reel speed, and height sensor wires.
Leveling the Header
Leveling and Table Height Adjustment
Procedure for adjusting table height and leveling using adjusting nuts and lift links.
Header Floatation
Explains header floatation system and how restrainer chains affect it.
Floatation Example A
Illustrates header tilted back with leveling nuts tightened, raising the cutter bar.
Floatation Example B
Illustrates header tilted forward with leveling nuts tightened, raising the cutter bar.
Floatation Example C
Illustrates header tilted back with leveling nuts loosened, lowering the table.
Floatation Example D
Illustrates header tilted forward with leveling nuts loosened, lowering the table.
Removal of Transport Equipment
Four Wheel Transport Conversion
Instructions for converting the four-wheel transport option to field operation.
Rear Integral Axle Conversion
Instructions for converting the rear integral axle to field operation.
Draw Bar Conversion
Instructions for converting the draw bar to field operation.
Spare Parts Holder
Describes the location and storage capacity of the spare parts holder.
Caster Gauge Wheels
Gauge Wheel Height Adjustment
Procedure for adjusting gauge wheel height relative to the header's operating height.
Pre-Start Checklist
Cold Weather Start-up
Guidance for starting the header in cold weather, emphasizing oil warm-up.
Cutting System Maintenance
Knife Removal
Procedure for removing the knife from the cutter bar.
Cutting System Maintenance
Details on maintaining guards, sickle sections, and ensuring proper alignment.
Sickle Sections
Instructions for installing sickle sections, emphasizing sharpness and condition.
Replace Sickle Section (Method 1)
Step-by-step guide for replacing a sickle section using Method 1.
Replace Sickle Section (Method 2)
Step-by-step guide for replacing a sickle section using Method 2.
Knife Drive and Knife Head Maintenance
Details on maintaining the knife drive and head, including daily checks and torque specs.
SCH Connector Bar
Information on the SCH connector bar for connecting knife sections.
Overlap Kit
Explanation of the Overlap Kit used on double knife drives for smooth knife sliding.
Repair Broken Knife Back
Guidance on repairing a broken knife back using a connector bar.
Cutter Bar Poly Skid
Description of the UHMW Poly Skid and its function in protecting the cutter bar.
Lubrication Guide
Lubrication Schedule and Details
Table detailing lubrication items, lubricant, quantity, frequency, and location.
Lubrication Service Locations
Illustrations showing lubrication points for gauge wheels, knife drive, and chain case.
Hydraulic Filters
Information on suction line strainer and hydraulic filter element replacement.
General Maintenance
Periodic Checks
Checks for cutting parts, knife back, spacer bars, and connector bar joints.
Auger Drum Maintenance
Inspection of finger guides, finger bearings, and drive lines for wear and tightness.
Draper Periodic Maintenance
Eleven steps to reduce repair costs for drapers, including cleaning and adjuster checks.
Replacing Center Bolt in Suspension Leaf Springs
Procedure for replacing a broken center bolt in the suspension leaf springs.
Hydraulic System
Operating Hydraulic Pressure
Details normal operating pressures for knife and draper circuits at specified temperatures.
Normal Operating Pressures
Specifies normal pressure ranges for knife and draper circuits.
Cold Weather Hydraulic Operation
Guidance for operating hydraulics in cold weather, including oil warm-up and flow control.
High Pressure Diagnostic Checks
Checks for high knife pressure, including material binding, dull sections, and bent guards.
Other Hydraulic Problem Sources
Identifies potential issues like high output RPM, mismatched pump capacity, or low pressure.
Hydraulic System Diagnostic Checks
Checks for low/fluctuating pressure, oil level, and specific issues causing knife stalling.
Chain Case Assembly Pump by Combine
Table listing pump part numbers and flange base dimensions for different combine models.
Knife Relief Pressure Adjustment
Procedure for checking and adjusting the knife relief pressure, with warnings about exceeding limits.
Draper Operating Pressure
Explains draper circuit pressure and its relation to flow control and potential overheating.
High Draper Pressure Checks
Checks for high draper pressure including tension, material buildup, and roller bearings.
Faulty Draper Motor Diagnosis
Steps to diagnose a suspected faulty draper motor by checking pressure and temperature.
Bleeding Air from Reel Lift Circuit
Procedures for bleeding air from the solid reel lift circuit using static or alternate methods.
Reel Lift Bleeding (Static Method)
Step-by-step guide for bleeding air from the reel lift circuit using the static method.
Reel Lift Bleeding (Alternate Method)
Step-by-step guide for bleeding air from the reel lift circuit using the alternate method.
Reel Operation and Adjustment
Reel Drive System
Describes the reel drive system, including hydraulic motors, chains, and bolts.
Reel Drive Chain Tension
Procedure for adjusting reel drive chain tension to prevent slipping and wear.
Reel Speed Adjustment
Guidance on adjusting reel speed relative to ground speed for different crops.
Reel Speed Sensor
Information on reel speed sensors for different combine brands and gap maintenance.
Reel Position Adjustment
Covers hydraulic fore & aft control and split/solid reel lift hydraulic circuits.
Hydraulic Fore & Aft Adjustment
Explains the hydraulic fore and aft control for moving the reel assembly.
Split-Reel Lift Hydraulic Circuit
Diagram and explanation of the hydraulic circuit for split-reel lift systems.
Solid Reel Lift Hydraulic Circuit
Diagram and explanation of the hydraulic circuit for solid reel lift systems.
Reel Arm Leveling and Height Adjustment
Procedure for adjusting reel height and ensuring minimum clearance with the cutter bar.
Reel Centering
Instructions for centering the reel by adjusting reel arm braces.
Reel Placement on Header
Guidance on adjusting reel-to-guard distance based on crop conditions.
Reel Position in Down Crops
Recommendations for reel height and fore/aft position when cutting down crops.
Reel Position in Standing Crops
Recommendations for reel height and fore/aft position when cutting standing crops.
UII Pick-Up Reel Tine Pitch Adjustment
Procedure for adjusting the tine pitch on Universal U-II Pick-Up Reels.
Control Rings (U-II Reels)
Instructions for adjusting control rings to compensate for wear.
Hart-Carter (HCC) Reel
Description of the HCC reel, its construction, and tine attachment.
HCC Reel Tine Pitch Adjustment
Procedure for adjusting tine pitch on HCC reels.
Reel Shaft Bearing Lubrication
Guidance on lubricating reel shaft bearings with multi-purpose lithium grease.
HB Reel Tine Pitch Adjustment
Procedure for adjusting tine pitch on HB reels for aggressive or less aggressive settings.
Pre-Operation Checks
Checklist of critical points before operating the reel and header.
Draper, Decks, and Draper Seal
Lining Up the Idler Roller
Procedure for aligning the idler roller on the draper deck for proper tracking.
Draper Installation
Step-by-step guide for installing the draper onto the deck runners.
Draper Tensioning
Procedure for adjusting draper tension to prevent slipping on drive rollers.
Spring Tension Indicator
Explanation of the spring tension indicator and its use in setting proper tension.
Draper Tracking
Importance of proper draper tracking to avoid damage and ensure correct side clearance.
Idler Roller Tracking Adjustment
Procedure for adjusting idler roller tracking using the eye bolt.
Drive Roller Tracking Adjustment
Notes that drive roller tracking is self-tracking via V-guide and tensioning system.
Draper Speed Adjustment
Guidance on balancing draper speed with field speed for smooth material delivery.
Draper Speed - Feeder Deck
Explains how the feeder deck draper speed is controlled and its relation to lateral drapers.
Feeder Draper Deck (Rearward Feeding)
Information on maintaining proper tension for feeder draper decks.
Adjusting Feeder Draper Tension
Procedure for adjusting feeder draper tension using adjuster bolts.
Draper Splicing Procedure
Steps for repairing a damaged draper by installing a splice.
Idler Roller Removal
Procedure for removing the idler roller from the draper deck.
Drive Roller Removal
Procedure for removing the drive roller and its associated components.
Removing Draper Motor
Steps for safely removing the draper motor from the drive roller.
Replace Drive Roller Bearings
Procedure for removing and replacing bearings in drive rollers.
Replace Idler Roller Bearings
Procedure for removing and replacing bearings in idler rollers.
Installing Draper Motor
Steps for installing the draper motor onto the drive roller hub.
Draper Deck Maintenance
Checklist for routine maintenance tasks on draper decks, rollers, and adjusters.
Draper Seal
Explains the function of the draper seal and how to adjust its pressure.
Center Feed Auger
Standard Auger Adjustments
Procedure for adjusting auger fingers to clear the pan or strippers.
Finger Extension Adjustment
Adjusting the extension/retraction of the fingers to suit crop types.
Auger Drum Height Adjustment
Adjusting the minimum and maximum height of the auger drum using height stops.
Center-Feed Auger Fore-Aft Adjustment
Procedure for adjusting the auger drum forward and backward for optimal material transfer.
Adjusting Auger Clearance
Steps for adjusting the auger clearance using eye bolts and nuts.
Auger Drive Assembly Adjustment
Details on adjusting the auger drive assembly and chain case mount.
Drive Line Adjustment
Importance of minimizing drive line angles and ensuring sufficient sleeve overlap.
Chain Tension Adjustment
Procedure for adjusting chain tension on the auger drive assembly.
Walterscheid Drive Line
References for installation, service, and safety of Walterscheid drive lines and clutches.
Auger Drive Slip Clutch Adjustment
Procedure for setting the auger drive slip clutch to the correct gap.
Operating the PTO
Safety precautions and procedures for operating the PTO, including clothing and speed limits.
Drive Line Lubrication
Guidance on lubricating Walterscheid PTO drive shafts with specific grease types.
Coupling the Input Drive Line
Procedure for cleaning, greasing, and coupling the input drive line.
Drive Line Lock Engagement
Ensuring the drive line lock is properly engaged before operation.
Drive Line Guard Disassembly
Steps for disassembling the drive line guard.
Drive Line Guard Assembly
Steps for assembling the drive line guard.
Replace Cone
Procedure for replacing a cone in the guard assembly.
Mechanical Trap Doors
Description of trap doors used for clearing debris from the center draper.
Activating Front Trap Door
Procedure for opening and closing the front trap door for debris removal.
Activating Rear Trap Door
Procedure for opening and closing the rear trap door for debris removal.
Dismounting Draper Table
Preparing For Dismount
Steps to prepare the combine and header for dismounting, including parking and securing.
Quick Dismount Procedure
Detailed steps for performing a quick dismount of the draper table from the combine.
Dolly Wheel Transport Dismount
Procedure for dismounting the header using the dolly wheel transport system.
Dolly Wheel Installation
Steps for installing the dolly wheel onto the transport assembly.
Integral Rear Axle Conversion
Procedure for converting the integral rear axle for transport.
Draper Header Removal
Steps for safely removing the draper header from the combine.
Optional Equipment
Cross Auger
Description of the cross auger, its benefits for handling specialty crops.
Cross Auger Adjustment
Procedure for adjusting the cross auger vertically and horizontally.
Cross Auger Strippers
Optimal positions for cross auger strippers relative to crop conditions.
Adjustable Skid Shoes
Benefits and adjustability of skid shoes for table floatation and ground clearance.
End Skid Shoe Adjustment
Procedure for adjusting the height of end skid shoes.
Middle Skid Shoe Adjustment
Procedure for adjusting the height of middle skid shoes.
Floating Crop Divider Tips
Description of floating crop divider tips for dividing short crops close to the ground.
Vertical Shear Ready Option
Information on the vertical shear ready option for Canola cutting.
RotoShear Ready Option
Information on the RotoShear ready option for Canola cutting.
No Transport Option
Description of lifting lugs for lifting the table when transport is not available.
Troubleshooting Guide
Common Problems
Lists common symptoms like high hydraulic pressures and reel issues with possible causes.
Troubleshooting Checklist
Checklist of problems, possible causes, and solutions for reel, draper, and deck issues.
Appendix
AGCO Bezels
Details on AGCO auger adapter bezel layouts needed for combine compatibility.
Configuring AGCO Bezels
Diagram and explanation of AGCO bezel components for adapter configuration.
Hydraulic Fitting Naming Standards
Explains the naming conventions for hydraulic fittings used in the manual.
Hydraulic System Schematics
Diagrams of hydraulic system components and symbols used in schematics.
Draper and Knife Hydraulic Schematic
Schematic illustrating the hydraulic system for the draper and knife circuits.
Manual Swath Hydraulic Schematic
Schematic for the manual swath hydraulic system for draper and knife circuits.
Cross Auger Hydraulic Schematic
Schematic showing the hydraulic circuit for the cross auger option.
Reel Solid Drive Hydraulic Schematic
Schematic for the solid reel drive, fore-aft, lift, and header tilt hydraulic system.
Reel Split Drive Hydraulic Schematic
Schematic for the split reel drive, fore-aft, lift, and header tilt hydraulic system.
Specifications
Table of specifications including header weight, size, and options for different models.
Combine Adapters
Table detailing adapters for various combine models, including input shaft RPM and pump details.
Cross Augers Specifications
Weight specifications for cross auger components based on header length.
Available Options
List of optional equipment and combine adapter compatibility for the 4000 Series Headers.
Pickup Reel Assemblies
Details on different pickup reel assemblies including size, type, and weight.
Recommended Torque Values
Tables providing correct torque values for UNC and C Lock nuts based on bolt size and grade.
Tightening O-ring Fittings
Guidance on inspecting and tightening O-ring fittings, including torque and turn values.
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