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Summarization of Contents
2 - Introduction
2.1 - Directions
Defines front/fore, rear/aft, left, and right directions for the header.
2.2 - Warranty
Details warranty provisions, claims, and limitations of liability.
3 - Safety
3.1 - Recognize Safety Information
Explains the safety-alert symbol and the importance of following precautions.
3.2 - Understand Signal Words
Defines signal words like DANGER, WARNING, CAUTION, IMPORTANT, NOTE.
3.3 - Read and Understand Instructions and Warnings
Emphasizes understanding decals, instructions, and avoiding modifications.
3.4 - Protective Clothing
Advises on securing loose items and wearing hearing protection.
3.5 - In Case of Emergency
Recommends keeping first aid, fire extinguisher, and emergency numbers.
3.6 - High Pressure Spray
Warns against spraying electronics or hydraulic connections with pressure sprayers.
3.7 - Store the Header Safely
Instructions on securing headers, keeping bystanders away, and cleaning.
3.8 - Safety Around Moving Parts
Advices to never service equipment in operation and stay clear of moving parts.
3.9 - Draper Support Bars
Instructs to remove support bars before operation to prevent damage and injury.
3.10 - Operating Safely
Covers bystander safety, parking brake, engine shutdown, and safe work practices.
3.11 - Transporting the Header
General advice on transporting the header safely.
3.11.1 - Remove Transport Lift Points
Instructs to remove lift points before operation to prevent damage and injury.
3.11.2 - Pre-Transport Checks
Details walk-around inspection and checks for secure components before transport.
3.11.3 - Fire Safety
Advises on daily inspection for material buildup and fire extinguisher availability.
3.11.4 - Safety During Transport
Covers SMV sign, hazard lights, checking traffic, and speed limits during transport.
3.12 - Practice Safe Maintenance
Emphasizes understanding procedures, releasing hydraulic pressure, and securing equipment.
3.12.1 - High-Pressure Hydraulics
Warns about skin penetration from high-pressure leaks and immediate medical attention.
3.12.2 - Using Correct Torque Values
Highlights the importance of using correct torque values to prevent equipment damage.
4 - Safety Decal Locations
Keep them clean.
Instruction to keep safety decals clean.
Know the location and meaning of all decals.
Advises operators to know decal locations and meanings for safety.
5 - Mounting Instructions
Terminology
Defines terms used for combine and header orientation.
5.1 - Combine Preparation
Steps to prepare the combine before attaching the header.
5.2 - Header Preparation
Steps to prepare the header before mounting it to the combine.
5.3 - Positioning Header on Feeder Housing
Guides on aligning and positioning the header onto the combine's feeder housing.
5.4 - Coupling
Covers the coupling process for mounting the header.
5.4.1 - Sub frame Adjustment
Adjusts the sub frame for header floatation in the field.
5.4.2 - Restrainer Chains
Guides on adjusting restrainer chains for header floatation.
5.4.3 - Coupling the Drive Shaft
Details how to connect the drive shaft between the header and combine.
5.4.4 - Connecting Multi-Coupler and Hydraulic Hoses
Instructions for connecting hydraulic lines and multi-couplers.
5.4.5 - Electrical Connections
Steps for connecting electrical components for header operation.
6 - Leveling
6.1 - Leveling and Table Height Adjustment
Instructions for adjusting header leveling and table height for optimal cutting.
6.2 - Floatation
Explains how header suspension provides floatation.
6.2.1 - Example A
Example adjustment for lifting cutter bar and tilting header back.
6.2.2 - Example B
Example adjustment for lifting cutter bar and tilting header forward.
6.2.3 - Example C
Example with loosened leveling nuts and shortened hydraulic link.
6.2.4 - Example D
Example with loosened leveling nuts and extended hydraulic link.
7 - Removal of Transport Equipment
7.1 - Four Wheel Transport Option – Convert to Field Operation
Steps to convert the four-wheel transport option to field operation.
7.2 - Rear Integral Axle - Convert to Field Operation
Steps to convert the rear integral axle to field operation.
7.3 - Draw Bar - Convert to Field Operation
Instructions for converting the draw bar to field operation.
7.4 - Spare Parts Holder
Location and capacity of the spare parts holder.
8 - Caster Gauge Wheels
8.1 - Gauge Wheel Height Adjustment
Step-by-step guide to adjust the height of the caster gauge wheels.
10 - Pre-Start Checklist
10.1 - Cold Weather Start-up – Temperatures below 10C/50F
Guidelines for starting and operating in cold weather conditions.
12 - Cutting System
12.1 - Knife Removal
Detailed steps for safely removing the knife from the cutter bar.
12.2 - Cutting System Maintenance
Maintenance procedures for guards and sickle sections.
12.3 - Sickle Sections
Instructions on installing sickle sections for optimal cutting.
12.3.2 - Replace a Section – Method 2
Alternative method for replacing sickle sections.
12.4 - Knife Drive/Knife Head
Maintenance and torque specifications for the knife drive and head.
12.5 - SCH Connector Bar
Information on the SCH connector bar and sickle section installation.
12.6 - Overlap Kit
Details on the overlap kit for double knife drives and its installation.
12.7 - Repair Broken Knife Back
Method for repairing a broken knife back using a connector bar.
12.8 - Cutter Bar Poly Skid
Information on the cutter bar poly skid, its function, and maintenance.
13 - Lubrication
13.1 - Lubrication
Table detailing lubrication items, lubricant, quantity, frequency, and location.
13.2 - Lubrication Service Locations
Diagrams showing specific points for lubrication on the header.
13.3 - Filters
Information on strainer and hydraulic filter replacement.
14 - Maintenance
Drive Lines
Items to check for drive line maintenance.
Reel
Items to check for reel maintenance.
Crop Dividers & Crop Deflectors
Items to check for crop divider and deflector maintenance.
Chain Case
Items to check for chain case maintenance.
Hydraulic System
Items to check for hydraulic system maintenance.
Transport and Hitch System
Items to check for transport and hitch system maintenance.
Cutting System
Items to check for cutting system maintenance.
Poly Skid Shoes
Items to check for poly skid shoe maintenance.
14.1 - Periodic Checks
Procedures for daily checks of cutting parts and components.
14.2 - Auger Drum Maintenance
Maintenance checks for auger drum finger guides and bearings.
14.3 - Drapers – Periodic Maintenance
Eleven steps to reduce repair costs and maintain draper performance.
14.4 - Replacing Center Bolt in Suspension Leaf Springs
Step-by-step guide to replace a broken center bolt in suspension leaf springs.
15 - Hydraulics
15.1 - Operating Pressure
Details normal operating pressures for knife and draper circuits.
15.1.1 - Normal Pressures
Specifies normal operating pressure ranges for knife and draper circuits.
15.2 - Cold Weather Operation – Temperatures below +10C/+50F
Guidelines for operating hydraulics in cold weather conditions.
15.3 - High Pressure - Diagnostic Checks
Checks for high pressure issues related to the cutting system.
15.4 - Other Problem Sources
Discusses potential causes for high hydraulic pressure or output rpm.
15.4.1 - Diagnostic Checks
Procedures for diagnosing low or fluctuating hydraulic pressure issues.
15.5 - Chain Case Assembly Pump by Combine
Table of chain case assembly pumps by combine model and specifications.
15.6 - Check or Adjust Knife Relief Pressure
Procedure to check and adjust the knife relief pressure.
15.7 - Draper Operating Pressure
Explains draper circuit pressure and its relation to draper speed.
15.7.1 - If the draper pressure is high, check:
List of checks for high draper pressure issues.
15.7.2 - If a faulty draper motor is suspected:
Steps to diagnose a suspected faulty draper motor.
15.8 - Bleeding Air Out Of Solid Reel Lift Circuit
Procedure to bleed air from the solid reel lift hydraulic circuit.
15.8.1 - A: Static Method
Method for bleeding air from the reel lift circuit using a static process.
15.8.2 - B: Alternate method
Alternative method for bleeding air from the reel lift circuit.
16 - Reel
16.1 - Reel Drive
Explains how the reel is driven and checks for the drive system.
16.2 - Chain Tension
Instructions for adjusting the chain tension for proper reel drive operation.
16.3 - Reel Speed Adjustment
Guidelines for adjusting reel speed based on crop conditions and ground speed.
16.4 - Reel Speed Sensor
Information on reel speed sensors and calibration for different combine brands.
16.5 - Reel Position
How to adjust the reel's fore/aft and height for optimal performance.
16.5.1 - Hydraulic Fore & Aft
Explains the hydraulic system for moving the reel forward and backward.
16.5.2 - Split-Reel Lift Hydraulic Circuit
Diagram and explanation of the split reel lift hydraulic circuit.
16.5.3 - Solid Reel Lift Hydraulic Circuit
Diagram and explanation of the solid reel lift hydraulic circuit.
16.5.4 - Reel Arm Leveling and Height Adjustment
How to adjust reel arm leveling and height for proper clearance.
16.5.5 - Reel Centering
Steps to center the reel horizontally within the header opening.
16.5.6 - Placement of the Reel on the Header
Adjusting reel position relative to guards and cutter bar based on crop type.
16.5.7 - Reel Position in Down Crops
Guidelines for positioning the reel in down crops for efficient pickup.
16.5.8 - Reel Position in Standing Crops
Guidelines for positioning the reel in standing crops for optimal cutting.
16.6 - Universal – UII Pick-Up Reel: Tine Pitch Adjustment
How to adjust the tine pitch on the Universal U-II pickup reel.
16.7 - Control Rings (U-II Reels only)
Adjustment of control rings for U-II reels to compensate for wear.
16.8 - Hart-Carter (HCC) Reel
Information about the Hart-Carter (HCC) reel and its features.
16.8.1 - HCC Reel – Tine Pitch Adjustment
How to adjust tine pitch on the HCC reel.
16.9 - Lubrication – Reel Shaft Bearings
Lubrication instructions for reel shaft bearings.
16.10 - HB Reel Tine Pitch Adjustment
How to adjust tine pitch on the HB reel.
16.11 - Check Points Before Operation
A comprehensive checklist of points to verify before operating the reel.
17 - Draper, Decks and Draper Seal
17.1 - Lining Up the Idler Roller
Instructions for aligning the idler roller before draper installation.
17.2 - Draper Installation
Step-by-step guide for installing the draper onto the deck.
17.3 - Tensioning
Procedure for maintaining proper draper tension to prevent slippage.
17.3.1 - Spring Tension Indicator
Explanation of the spring tension indicator and its function.
17.4 - Tracking
Importance of draper tracking and allowed clearance.
17.4.1 - Idler Roller Tracking Adjustment
How to adjust the idler roller for proper draper tracking.
17.4.2 - Drive Roller Tracking Adjustment
Information on drive roller tracking and its self-tracking nature.
17.5 - Draper Speed
Importance of balancing draper speed with field speed for optimal performance.
17.5.1 - Draper Speed - Feeder Deck
How draper speed is controlled and adjusted for feeder and lateral decks.
17.6 - Feeder Draper Deck - (Rearward Feeding)
Proper tension maintenance for the feeder draper deck.
17.6.1 - Adjusting Feeder Draper Tension
How to adjust feeder draper tension independently on each side.
17.7 - Draper Splicing
Steps for repairing a damaged draper by splicing.
17.8 - Idler Roller Removal
How to remove the idler roller for maintenance or replacement.
17.9 - Drive Roller Removal
Steps for removing the drive roller.
17.10 - Removing Draper Motor
Instructions for removing the draper motor.
17.11 - Replace Bearings on Drive Roller
Procedure for replacing bearings on the drive roller.
17.12 - Replace Bearings on Idler Rollers
Procedure for replacing bearings on the idler rollers.
17.13 - Installing Draper Motor
Steps for correctly installing the draper motor.
17.14 - Draper Deck Maintenance
Checklist for routine maintenance of the draper decks.
17.15 - Draper Seal
Explanation of the draper seal's function and how to adjust its pressure.
18 - Center Feed Auger
18.1 - Standard Adjustments
Standard adjustments for auger fingers and clearance.
18.2 - Finger Extension Adjustment
How to adjust the extension and retraction of auger fingers.
18.3 - Auger Drum Height Adjustment
How to adjust the auger drum height using upper and lower stops.
18.4 - Fore – Aft Adjustment of the Center-Feed Auger
How to adjust the center-feed auger forward and backward.
18.4.1 - Adjust the clearance as follows
Steps to adjust auger clearance by moving the carrier arm.
18.5 - Auger Drive Assembly Adjustment
Adjustment of the auger drive assembly and chain case mount.
18.6 - Drive Line Adjustment
Importance of minimizing drive line angles and ensuring overlap.
18.7 - Chain Tension Adjustment
Procedure for adjusting the chain tension on the auger drive assembly.
18.8 - Drive Line - Walterscheid
Reference to owner's manual for Walterscheid drive line installation and safety.
18.8.1 - Auger Drive Slip Clutch Adjustment
How to set the auger drive slip clutch to its proper tension.
18.9 - Operating the PTO
Safety procedures for operating the PTO and related equipment.
18.10 - Drive Line Lubrication
Instructions for lubricating the drive line with appropriate grease.
18.11 - Coupling the Input Drive Line
Steps for correctly coupling the input drive line.
18.11.1 - Drive Line Lock
How to engage the drive line lock for safety.
18.12 - Drive Line Guard Disassembly
Steps for disassembling the drive line guard.
18.13 - Drive Line Guard Assembly
Steps for assembling the drive line guard.
18.14 - Replace Cone
Procedure for replacing the cone in the auger drive assembly.
18.15 - Mechanical Trap Doors
Description of mechanical trap doors for clearing debris.
18.15.1 - Activating Front Trap Door
How to open and close the front mechanical trap door.
18.15.2 - Activating Rear Trap Door
How to open and close the rear mechanical trap door.
20 - Dismounting Draper Table from Combine
20.1 - Preparing For Dismount
Steps to prepare the combine and header for dismounting.
20.2 - Quick Dismount
Detailed procedure for a quick dismount of the draper table.
20.3 - Dolly Wheel Transport Header Dismount
Procedure for dismounting the header using a dolly wheel transport system.
20.3.1 - Dolly Wheel
Steps for handling the dolly wheel during header dismount.
20.3.2 - Integral Rear Axle
Steps for handling the integral rear axle during header dismount.
20.3.3 - Draper Header Removal
Final steps for safely removing the draper header from the combine.
21 - Optional Equipment
21.1 - Cross Auger
Description and benefits of the cross auger optional equipment.
21.1.1 - Cross Auger Adjustment
How to adjust the cross auger vertically and horizontally.
21.1.2 - Cross Auger Strippers
Optimal positions for cross auger strippers relative to crops.
21.2 - Adjustable Skid Shoes
How adjustable skid shoes aid in table floatation and ground following.
21.2.1 - End Skid Shoe Adjustment
Steps to adjust the height of the end skid shoes.
21.2.2 - Middle Skid Shoe Adjustment
Steps to adjust the height of the middle skid shoes.
21.3 - Floating Crop Divider Tips
Description of floating crop divider tips for short crops and ground contour following.
21.4 - Vertical Shear Ready Option
Information on the vertical shear ready option for canola cutting.
21.5 - RotoShear Ready Option
Information on the RotoShear ready option for canola cutting.
21.6 - No Transport Option
Description of the no transport option using lifting lugs.
22 - Troubleshooting
Reel System Troubleshooting
Diagnosing and resolving common issues with the reel system.
Cutting System Troubleshooting
Diagnosing and resolving issues with the knife, sickle sections, and bars.
Draper and Deck System Troubleshooting
Diagnosing and resolving common issues with draper and deck systems.
Auger System Troubleshooting
Diagnosing and resolving common issues with the center feed auger.
Header, Pump, and Alignment Troubleshooting
Diagnosing and resolving issues with header lift, adapter, pump, and alignment.
23 - Appendix
23.1 - AGCO Bezels
Information on AGCO style auger adapter bezel layouts for combine compatibility.
23.1.1 - Configuring the AGCO Bezels
Familiarization with components for configuring AGCO bezels.
23.2 - Hydraulic Fitting Naming Standards
Explains the naming conventions for hydraulic fittings used in the manual.
23.3 - Hydraulic System Schematics
Provides schematic symbols for hydraulic components.
23.3.1 - Draper and Knife Hydraulic Schematic
Hydraulic schematic for the draper and knife circuits.
23.3.2 - Manual Swath - Draper and Knife Hydraulic Schematic
Hydraulic schematic for manual swath draper and knife circuits.
23.3.3 - Cross Auger Option Hydraulic Schematic
Hydraulic schematic for the cross auger option.
23.3.4 - Reel(Solid) Drive, Fore-Aft, Lift, and Header Tilt Hydraulic Schematic
Hydraulic schematic for reel drive, fore-aft, lift, and header tilt.
23.3.5 - Reel (Split) Drive, Fore-Aft, Lift, and Header Tilt Hydraulic Schematic
Hydraulic schematic for split reel drive, fore-aft, lift, and header tilt.
23.4 - Specifications
Table of header specifications including weight and dimensions.
23.4.1 - Combine Adapters
Table detailing combine adapters and their compatibility.
23.4.2 - Cross Augers
Specifications for cross auger weights based on header length.
23.5 - Options
Lists various optional equipment available for the header.
23.6 - Pickup Reel Assemblies
Specifications for different pickup reel assemblies.
23.7 - Recommended Torque Values (ft-lb)
Table of recommended torque values for UNC and C Lock nuts.
23.8 - Tightening O-ring Fittings
Procedure and torque values for tightening O-ring fittings.
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