Yamaha YK610XE Maintenance Manual
Yamaha YK610XE Maintenance Manual

Yamaha YK610XE Maintenance Manual

Scara robot
Table of Contents

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Original instructions
YAMAHA SCARA ROBOT
YK-XE Series
Maintenance Manual
YK400XE-4
YK510XE-10 / YK610XE-10 / YK710XE-10
EMFV241139
Ver. 1.39
E675

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Table of Contents
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Summarization of Contents

Chapter 1 Introduction
1. Introduction
Overview of YAMAHA YK-XE series SCARA robots, their features, and applications.
1.1 Available Manuals
Lists manuals included with the robot or controller, and how to access them.
1.2 Signal Symbols
Explains the meaning of safety alert symbols and signal words used in the manual.
2. Before Using the Robot
Important notes and precautions to be read before operating the robot.
Chapter 2 Attaching, Detaching, and Replacing the Cover
1. Attaching, Detaching, and Replacing the Cover
Procedure for removing and reattaching robot covers, including necessary warnings.
Chapter 3 Periodic Inspection
1. Overview
Explains the importance of daily and periodic inspections for safe and efficient robot operation.
2. Daily Inspection
List of inspection items to be performed daily, with controller on and off.
3. Six-month Inspection
Precautions and procedures for performing the six-month periodic inspection.
4. Applying the Grease
Instructions for applying grease to the spline shaft and ball screw.
Chapter 4 Adjusting the Origin
1. Adjusting the Machine Reference Value
Procedures for readjusting the machine reference value when it exceeds tolerance.
1.2 Sensor Method (X-axis, Y-axis)
Methods for adjusting the machine reference value using sensors for X and Y axes.
1.3 Mark Method YK400XE
Procedure for absolute reset using the mark method for YK400XE models.
Chapter 5 Replacing the Harmonic Drive
1. Cautions on Harmonic Drive Replacement
Important warnings and precautions to observe before replacing the harmonic drive.
2. Replacement Procedure for YK400XE Harmonic Drive
Detailed steps for replacing the harmonic drive on the YK400XE model.
3. Replacement Procedure for YK510XE/YK610XE/YK710XE Harmonic Drive
Detailed steps for replacing the harmonic drive on YK510XE, YK610XE, YK710XE models.
Chapter 6 Replacing the Machine Harness
1. Replacing the Machine Harness YK400XE
Procedure for removing and installing the machine harness on the YK400XE model.
2. Replacing the Machine Harness YK510XE/YK610XE/YK710XE
Procedure for removing and installing the machine harness on YK510XE, YK610XE, YK710XE models.
Chapter 7 Replacing the X-, Y-axis Motor
1. Motor Replacement
General procedure for replacing X-axis and Y-axis motors.
2. Replacing the X-axis Base Drive Assembly
Procedures and precautions for replacing the X-axis base drive assembly.
Chapter 8 Replacing the Z-axis Drive Unit
1. Replacing the Z-axis Drive Unit YK400XE
Procedures for replacing the Z-axis drive unit on the YK400XE model.
2. Replacing the Z-axis Drive Unit YK510XE/YK610XE/YK710XE
Procedures for replacing the Z-axis drive unit on YK510XE, YK610XE, YK710XE models.
Chapter 9 Replacing the R-axis Drive Unit
1. Replacing the R-axis Drive Unit YK400XE
Procedures for replacing the R-axis drive unit on the YK400XE model.
2. Replacing the R-axis Drive Unit YK510XE/YK610XE/YK710XE
Procedures for replacing the R-axis drive unit on YK510XE, YK610XE, YK710XE models.
Chapter 10 Robot Cable Replacement
1. Robot Cable Replacement
Procedures and precautions for replacing the robot cable.
Chapter 11 Maintenance Parts
1. Consumable Parts
List of consumable parts for the YK-XE series robots.
2. Basic Specifications
Technical specifications for YK400XE, YK510XE, YK610XE, and YK710XE models.

Table of Contents