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LONCIN Manuals
Offroad Vehicle
LX200AU 2020
Service manual
LONCIN LX200AU 2020 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Table of Contents
General Information
Vehicle Identification
Vehicle Identification Number
Model Label
Safety
Handling Gasoline Safely
Cleaning Parts
Warning Labels
Important Information
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking the Connections
Tools
Basic Tools
Specifications
General Specifications
Engine Specifications
Chassis Specifications
Electrical Specifications
Tightening Torques
Engine Tightening Torques
Chassis Tightening Torques
How to Use the Conversion Table
Standard Torque Values
Lubrication Points and Lubricant Types
Oil Flow Diagrams
Cable Routing
Periodic Checks and Adjustments
Service Information
Periodic Maintenance Chart for the Emission Control System
General Maintenance and Lubrication Chart
Fuel Line
Throttle Operation
Air Cleaner
Air Cleaner Replacement
Change Interval
Spark Plug
Remove the Spark Plug
Measure
Valve Clearance
Carburetor Idle Speed
Ignition Timing
Cylinder Compression
Engine Oil
Oil Level
Change the Engine Oil
Final Reduction Gear Oil
Gear Oil Change
Drive Belt
Adjusting the Front Brake
Adjusting the Rear Brake
Adjusting the Parking Brake
Checking the Brake Fluid Level
Checking the Brake Pads
Steering System
Inspection
Check the Tie-Rod Ends
Toe-In Adjustment
Wheels/Tires
Tire Pressure
Wheel Inspection
Drive Chain Slack
Adjustment
Checking and Lubricating the Cables
Lubricating the Levers 、Steering Shaft and Steering Knuckles
Body
Front/Rear Cargo Rack and Seat
Front Fender
Covering Parts and Footrest System
Headlight and Instrument Cluster
Intake and Exhaust System
Intake System
Int Ake and Exhaust System
Cleaning the Air Fill Tea Element
Installing the Air Intake Duct and Air Filter Case
Installing the Carburetor
Exhaust System
Checking the Exhaust System
Cleaning the Spark Arrester
Fuel System
Removing the Fuel Tank
Removing the Oil Switch Unit
Checking the Fuel Filter
Checking the Oil Switch Unit
Engine
Engine Removal
V-Belt Cooling Ducts and Chain Cover
Shift Arm
Hoses and Leads
Engine Mounting Bolt
Cylinder Head
Removing the Rocker Arms and Camshaft
Checking the Camshaft
Checking the Rocker Arms and Rocker Arm Shafts
Removing the Cylinder Head
Checking the Cylinder Head
Checking the Timing Chain Guides
Checking the Timing Chain Tensioners
Installing the Cylinder Head
Installing the Camshaft and Rocker Arms
Camshaft, Rocker Arms and Valves
Removing the Valves and Valve Springs
Checking the Valves and Valve Spring
Installing the Valves and Valve Springs
Cylinder and Piston
Removing the Cylinder and Piston
Checking the Cylinder and Piston
Checking the Piston Rings
Checking the Piston Pin
Installing the Piston and Cylinder
Belt Drive
Removing the Primary and Secondary Sheaves
Disassembling the Secondary Sheave
Checking the Clutch Shoe
Checking the V-Belt
Checking the Primary Sheave Weights
Checking the Primary Sheave Sliders
Checking the Secondary Sheave
Assembling the Primary Sheave
Assembling the Secondary Sheave
Disassembling the Oil Pump
Checking the Oil Pump
Assembling the Oil Pump
Removing the Transmission
Checking the Transmission
Checking the Crankshaft
Installing the Transmission
Front and Rear Wheels
Rear Wheels
Checking the Wheel Hubs
Checking the Brake Discs
Installing the Front Wheel Hub Bearings
Installing the Front Brake Discs
Front and Rear Brakes
Front Brake Pads
Rear Brake Pads
Replacing the Front and Rear Brake Pads
Front Brake Master Cylinder
Checking the Master Cylinder
Assembling the Brake Master Cylinder
Installing the Brake Master Cylinder
Front Brake Caliper
Rear Brake Caliper
Disassembling the Front and Rear Brake Calipers
Checking the Front and Rear Brake Calipers
Assembling the Front and Rear Brake Calipers
Installing the Front and Rear Brake Calipers
Parking Brake
Checking the Parking Brake
Pedal Assembly
Rear Axle and Rear Axle Hub
Removing the Rear Axle
Checking the Rear Axle
Checking the Drive Chain
Checking the Brake Disc
Installing the Driven Sprocket
Installing the Rear Axle
Front Arms and Front Shock Absorber
Installation
General Instructions
Battery Removal
Charging System
Short Circuit Test
Current Test
Regulator/Rectifier Inspection
Ignition System
CDI Unit Inspection
Troubleshootin
Ignition Switch
Handlebar Switch
Starter Button
Troubleshooting
Starting Failure/Hard Starting
Poor Idle Speed Performance
Poor Medium-And-High-Speed Performance
Faulty Clutch
Shock Absorber Malfunction
Unstable Handling
Faulty Lighting or Signaling System
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SERVICE MANUAL
Xwolf 200
Maintenance troubleshooting repair
Table of
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Summarization of Contents
HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
Explains the structure and components of the manual for effective use.
EXPLODED DIAGRAMS
Illustrates how to interpret exploded diagrams for parts identification and procedures.
CHAPTER 1 GENERAL INFORMATION
Vehicle identification
Details on identifying the vehicle using VIN and model labels for service.
Safety
Crucial safety guidelines and precautions for servicing the vehicle to prevent injury.
Important information
Key procedural advice for disassembly, part replacement, and component handling.
Tools
Lists and describes essential basic and specialized tools required for maintenance and repair.
Measuring Tools
Explains the use and importance of various measuring instruments for accurate service.
CHAPTER 2 SPECIFICATIONS
General specifications
Provides overall dimensions, weight, and basic data for the vehicle model.
Engine specifications
Detailed technical data and limits for engine components for performance and diagnostics.
Chassis specifications
Technical data and limits for chassis components like suspension, wheels, and brakes.
Tightening torques
Specifies correct torque values for critical fasteners to ensure proper assembly and safety.
Lubrication points and lubricant types
Identifies lubrication points and recommended lubricants for engine and transmission parts.
CHAPTER 3 PERIODIC CHECKS AND ADJUSTMENTS
Service information
General advice and warnings for performing periodic maintenance and adjustments safely.
General maintenance and lubrication chart
Schedule for routine checks, lubrication, and replacement of key components.
Spark plug
Procedure for inspecting, measuring gap, and replacing the spark plug for engine performance.
Valve clearance
Instructions for checking and adjusting valve clearance to ensure proper engine operation.
Engine oil
Guidance on checking and changing engine oil to maintain lubrication and engine health.
Adjusting the front brake
Steps for measuring and adjusting the front brake lever free play for optimal braking.
Steering system
Procedures for inspecting steering components and adjusting toe-in for proper handling.
CHAPTER 4 BODY
Front/rear cargo rack and seat
Details on removing and installing the front/rear cargo racks and seat assembly.
Front fender
Instructions for the removal and installation of the front fender assembly.
Headlight and instrument cluster
Procedures for removing and installing the headlight and instrument cluster components.
CHAPTER 5 INTAKE AND EXHAUST SYSTEM
Intake system
Overview and component breakdown of the vehicle's intake system.
Cleaning the air fill tea element
Steps for cleaning or replacing the air filter element to ensure proper air intake.
Exhaust system
Procedures for removing, checking, and installing the exhaust system components.
Fuel system
Information on the fuel tank, hoses, filter, and related components.
CHAPTER 6 ENGINE
Engine removal
Step-by-step guide for removing the engine from the vehicle chassis.
Cylinder head
Procedures for removing, checking, and installing the cylinder head and its components.
Cylinder and piston
Detailed steps for removing, checking, and installing the cylinder and piston assembly.
Belt drive
Instructions for disassembling, checking, and assembling the belt drive system.
Crankcase, crankshaft and transmission
Procedures for removing, checking, and installing the crankcase, crankshaft, and transmission.
CHAPTER 7 CHASSIS
Front and rear wheels
Steps for removing, installing, and checking the front and rear wheels and hubs.
Front and rear brakes
Procedures for replacing brake pads and checking brake system components.
Front brake master cylinder
Details on removing, disassembling, and installing the front brake master cylinder.
Rear axle and rear axle hub
Steps for removing, checking, and installing the rear axle and associated hub components.
Steeringsystem
Procedures for removing, inspecting, and installing steering system components.
CHAPTER 8 ELECTRICAL
Electrical compinents
Identifies the location of key electrical components on the vehicle.
Serviceinformation
General instructions and precautions for working with the electrical system and battery.
Charging system
Procedures for testing the charging system, including short circuit and current tests.
Ignition system
Information on the ignition system components and troubleshooting common issues.
Ignition switch
Instructions for checking continuity and replacing the ignition switch.
CHAPTER 9 TROUBLESHOOTING
Starting failure/hard starting
Lists potential causes and checks for issues preventing the engine from starting.
Poor idle speed performance
Identifies common causes for the engine running poorly at idle speed.
Overheating
Troubleshooting guide for diagnosing and resolving engine overheating issues.
Faulty gear shifting
Common problems and solutions for difficulties in shifting gears.
Shock absorber malfunction
Diagnosis and remedies for issues related to shock absorber performance.
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