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LONCIN Manuals
Offroad Vehicle
Xwolf 700i 2022
Service manual
LONCIN Xwolf 700i 2022 Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Manual Organization
Exploded Diagrams
Table of Contents
Troubleshooting
1 General Information
Vehicle Identification
Vehicle Identification Number
Model Label
Safety
Handling Gasoline Safely
Cleaning Parts
Warning Labels
Important Information
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking the Connections
Tools
Basic Tools
Specifications
General Specifications
Engine Specifications
Cylinder Head Tightening Sequence
Chassis Specifications
Electrical Specifications
Tightening Torques
Engine Tightening Torques
Chassis Tightening Torques
How to Use the Conversion
General Tightening Torque Specifi Cations
Lubrication Points and Lubricant Types
Engine
Coolant Flow Diagrams
Cable Routing
Periodic Checks and Adjustments
Introduction
Periodic Maintenance Chart for the Emission Control System
General Maintenance and Lubrication Chart
Vehicle Bottom Guard, Seat, Carriers and Fenders
Vehicle Bottom Guard
Seat and Side Panels
Ront Carrier and Front Guard
Front Fendersand Front Grill
Rear Carrier and Rear Fender
Front Fenders and Front Grill
Electrical Componentstray 1/2
Electrical Components Tray 1/2
Electrical Components Tray 2/2
Air Filter Case
Footrest Boards
Air Filter Case
Engine
Adjusting the Valve Clearance
Adjusting the Engine Idling Speed
Adjusting the Throttle Lever Free Play
Adjusting the Speed Limiter
Checking the Spapk Plug
Checking the Ignition Timing
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Cleaning the Air Filter Element
Checking the Throttle Body Joint
Checking Fuel Pipe
Checking the Breather Hoses
Checking the Coolant Level
Changing the Coolant
Checking the Cooling System
Checking the Coolant Temperature Warning Light
Checking and Replacing the V-Belt
Checking the Exhaust System
Cleaning the Spark Arrester
Chassis
Adjusting the Front Brake
Adjusting the Rear Brake
Checking the Brake Fluid Level
Checking the Front Brake Pads
Checking the Rear Brake Pads
Checking the Brake Hoses
Bleeding the Hydraulic Brake System
Adjusting the Select Lever Control Cable and Shift Rod
Checking the Final Gear Oil Level
Changing the Final Gear Oil
Checking the Differential Gear Oil Level
Changing the Differential Gear Oil
Checking the Constant Velocityjoint Dust Boots
Checking the Steering System
Adjusting the Toe-In
Checking the Front and Rear Shock Absorbers
Adjusting the Front Shock Absorbers
Adjusting the Rear Shock Absorbers
Checking the Tires
Checking the Wheels
Checking and Lubricating the Cables
Lubricating the Levers and Pedals
Electricai System
Checking and Charging the Battery
Checking the Fuses
Adjusting the Headlight Beams
Engine
Engine Removal
Belt Cooling Ducts，Muffler and Exhaust Pipes
Cylinder Head
Remove Cylinder Head
Check Cam Chain
Check Chain Tensioner
Check Cylinder Head
Installtion Cylinder Head
Rocker Arms and Camshaft
Removing the Rocker Arms and Camshaft
Checking the Camshaft
Checking the Decompression System
Installing the Camshaft and Rocker Arms
Valvesand Valve Springs
Removing the Valvesand Valve Springs
Checking the Valvesand Valve Springs
Installing the Valvesand Valve Springs
Cylinder Block and Piston
Removing the Cylinder Block and Piston
Check the Cylinder Block and Piston
Checking the Piston Rings
Checking the Piston Pin
Installing the Piston and Cylinder Block
Ac Magneto
Removing the Ac Magneto Rotor
Removing Oil Pipe
Checking the Stator Coil and Crankshaft Position Sensor
Checking the Starter Clutch
Installing the AC Magneto Rotor
Balancer Gears and Oil Pump Gears
Removing the Balancer Driven Gear and Oil Pump Driven Gear
Checking the Oil Pump Drive
Checking the Balancer Drive
Checking the Springs and Pins
Installing the Balancer Drive Gear,Balancer Driven Gear,And Oil Pump Driven Gear
Primary and Secondary Sheaves
Removing the Primary and Secondary Sheaves
Checking the Primary Sheave Assembly
Assembling the Primary Sheave
Installing the Primary and Secondary Sheaves
Centrifugal Clutch
Removing the Clutch
Checking the Clutch
Clutch Housing Overhaul
Installing the Clutch
Crankcase
Removing Oil Filter and Timing Chain
Removing the Crankcase
Checking the Timing Chain and Guides
Checking the Oil Pressure Relief Valve
Checking the Crankcase and Bearings
Assembling the Crankcase
Install the Shift Lever
Install Oil Filter
Crankshaft and Oil Pump
Oil Pump
Removing the Oil Pump
Removing the Crankshaft
Checking the Oil Pump
Checking the Crankshaft
Assembling the Oil Pump
Installing the Crankshaft
Transmission
Remove the Transmission
Checking the Shift Forks
Checking the Shift Drum
Checking the Transmission
Assembling the Shift Fork Assembly
Installing the Transmission
Middle Gear
Removing the Middle Drive Shaft
Removing the Middle Driven Shaft
Checking the Pinion Gears
Installing the Bearing and Oil Seals
Installing the Middle Driven Shaft
Installing the Middle Drive Shaft
Measuring the Middle Gear Backlash
Starter Motor
Removing the Starter Motor
Checking the Starter Motor
Install the Starter Motor
Cooling System
Radiator and Coolant Reservoir
Checking the Radiator
Installing the Radiator
Thermostat
Checking the Thermostat
Installing the Thermostat
Water Pump
Disassembling the Water Pump
Checking the Water Pump
Assembling the Water Pump
Fuel Injection System
Circuit Diagram
ECU Self-Diagnostic Function
Self-Diagnostic Function Table
Communication Error with the Meter
Troubleshooting Chart
Diagnostic Code Table
Air Filter
Replace the Air Filter Element Combination
Installing the Air Filter Connection Pipe
Installing the Oil and Gas Separator
Fuel Tank
Removing the Fuel Tank
Removing the Fuel Pump
Checking the Fuel Pump Body
Installing the Fuel Pump
Checking the Fuel Filter
Installing the Fuel Hose
Throttle Body
Removing the Throttle Body Assembly
Checking the Fuel Injector
Checking the Throttle Body
Installing the Throttle Body Assembly
Installing Intake-Tube
Installing Fuel Injector
Connect Fuel Hose
Checking the Fuel Pump and Pressure Regulator Operation
Drivetrain
Troubleshooting
Checking Noises
Troubleshooting Chart
Front Constant Velocity Joints and Differential Gear
Removing the Differential Gearassembly
Checking the Front Constant Velocity Joints
Checking the Differential Gears
Checking the Differential Gea Motor
Assembling the Front Constant Velocity Joints
Assembling the Differential Gears
Measuring the Differential Gear Lash
Adjusting the Differential Gear Lash
Checking the Differential Gear Operation
Rear Constant Velocity Joints and Final Drive Gear
Assembling the Front Constant Velocity Joints
Disassembling the Final Drive Pinion Gear Assembly
Positioning the Final Drive Pinion Gear and Ring Gear
Front and Rear Wheels
Front Wheels
Rear Wheels
Checking the Wheels
Checking the Wheel Hubs
Checking the Brake Discs
Installing the Brake Discs
Installing the Wheel Hubs
Installing the Wheels
Rear Brake Pads
Replacing the Front and Rear Brake Pads
Front Brake Master Cylinder
Primary Brake Master Cylinder
Checking the Master Cylinder
Assembling the Front and Rear Brake Master Cylinders
Installing the Front Brake Master Cyinder
Installing the Primary Brake Master Cyinder
Front Brake Caliper
Rear Brake Calipers
Disassembling the Front and Rear Brake Calipers
Checking the Front and Rear Brake Calipers
Assembling the Front and Rear Brake Calipers
Installing the Front and Rear Brake Calipers
Pedal Assembly
Steering System
Handlebar
Removing the Handlebar Grips
Checking the Handlebar
Installing the Handlebar
Installing the Handlebar Grips
Installing the Front Brake Master Cylinder
Installing the Throttle Lever Assembly
Steering Stem
Checking the Steering Stem
Installing the Steering Stem
Installing the Pitman Arm
Tie-Rods and Steering Knuckles
Removing the Steering Knuckles
Checking the Tie-Rods
Checking the Steering Knuckles
Installing the Tie-Rods
Front Arms and Front Shock Absorber Assemblies
Removing the Front Arms
Checking the Front Arms
Checking the Front Shock Absorbers
Installing the Front Arms and Front Shock Absorbers
Rear Knuckles and Stabilizer
Checking the Rear Knuckles
Checking the Stabilizer
Rear Arms and Rear Shock Absorber Assemblies
Checking the Rear Arms
Checking the Rear Shock Absorber Assemblies
Installing the Rear Arms and Rear Shock Absoeber Assemblies
Electrical Components
Checking Switch Continuity
Checking the Switches
Checking the Lamps
The Type of Lamps
Checking the Condition of the Lamps
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Quick Links
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Changing the Engine Oil
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SERVICE MANUAL
Xwolf 700i
Maintenance troubleshooting repair
Table of
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Table of Contents
Troubleshooting
TROUBLESHOOTING
19
Troubleshooting chart
214
DRIVETRAIN
228
Troubleshooting chart
230
Ignition system
290
Troubleshooting
295
Troubleshooting
299
Lighting system
300
Signaling system
303
Cooling system
310
Fuel pump system
313
2WD/4WD selecting system
315
TROUBLESHOOTING
319
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