Page 1 OWNER S MANUAL LX50ATV 2 1st Edition 2007 READ THIS MANUAL CAREFULLY IT CONTAINS IMPORTANT SAFETY INFORMATION. MINIMUM RECOMMENDED OPERATOR AGE: This vehicle is sold for OFF-ROAD USE ONLY. Before operating this vehicle, read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle.
Page 2 IMPORTANT NOTICES IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your Owner's Manual contains important information on safety, operation, and maintenance. Any one who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle. AGE RECOMMENDATION The minimum recommended age for this ATV model is 6.
Page 3 IMPORTANT NOTICES The saf ety alert symb ol m eans ATTENTION! Become alert your safety is involved. Indicates a strong possibility that WARNING serious injury or death may result if instructions are not followed. Indicates special precautions that must be take to avoid damage to the machine.
Page 4 PREFACE PREFACE Congratulations on your purchase of our company ATV. Our company take pride in a worldwide reputation for quality-in research, design, production and service. For replacement parts and accessories, we recommend genuine our company products. They've been specially designed for your vehicle and manufactured to meet our company's demanding standards.
Page 5 IMPORTANT NOTICES AFFIX DEALER LABEL HERE LX50ATV 2 OFF ROAD OWNER'S MANUAL C 2007 by our company 1st Edition, Dec 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of our company, is expressly prohibited. Printed In China...
Page 6: Table Of Contents
CONTENTS CONTENTS LOCATION OF THE WARNING ....AND SPECIFICATION LABELS ..... . SAFETY INFORMATION DESCRIPTION AND MACHINE IDENTIFICATION ..IDENTIFICATION NUMBER RECORDS ...
Page 7 CONTENTS ........TI RES ....How to measure tire pressure ......Ti re wear limit 5 10 ..
Page 8 CONTENTS ......ENGINE OIL ....SPARK PLUG INSPECTION ...... . AIR FILTER CLEANING ....IDLE SPEED ADJUSTMENT 8 11 .
Page 9: Location Of The Warning
& WARNING SPECIFICATION LABELS LOCATION OF THE WARNING AND SPECIFICATION LABELS WARNING Operating this ATV if you under ageof increases your chance of severe injury or death. NEVER operate this ATV if you are under age 6.
Page 10 & WARNING SPECIFICATION LABELS WARNING Improper ATV use can result in SEVERE INJURY or DEATH. N E V E R U S E W I T H A L W A Y S U S E A N ALCOHOL OR DRUGS APPROVED HELM ET A N D P R O T E C T I V E GEAR...
Page 11 & WARNING SPECIFICATION LABELS WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE : Set with tires cold ~ Recommended : FRONT : 25~30 kpa, (0.25~0.3 kgf/cm), 3.5~4.2 psi REAR : 25~30 kpa, (0.25~0.3 kgf/cm), 3.5~4.2 psi ~ Never set tire pressure over the recommended.
Page 12 & WARNING SPECIFICATION LABELS WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.
Page 13: Safety Information
SAFETY INFORMATION SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision can occur quickly, even during routine maneuvers, if you fail to take proper pre- cautions.
Page 14 SAFETY INFORMATION Never consume alcohol or drugs before or while operating this ATV. Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience.
Page 15 SAFETY INFORMATION Always follow proper procedures for going down slopes and for braking on slopes as described in this manual. Check the terrain carefully before you start down any slope. Shift your weight backward. Never go down a slope at high speed. Avoid going down slope at an angle that would cause the vehicle to lean sharply to one side.
Page 16 SAFETY INFORMATION Never modify an ATV through improper installation or use of accessories. Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow greater distance for braking.
Page 17 SAFETY INFORMATION WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
Page 18 SAFETY INFORMATION WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.
Page 19: Identification Number Records
& DESCRIPTION MACHINE IDNTIFICATION DESCRIPTION AND MACHINE IDENTIFICATION Identification number records Record the key identification number, vehicle identifica tion number and model label information in the spaces provided for assistance when ordering spare parts from a our company dealer or for reference in case the vehicle is stolen.
Page 20: Engine Serial Number
& DESCRIPTION MACHINE IDNTIFICATION ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase. 1 ENGINE SERIAL NUMBER...
Page 21: Parts Location 3
& DESCRIPTION MACHINE IDNTIFICATION PARTS LOCATIONS Muffler Cushion Handlebar Switch Ignition Switch Drive Chain Cover Rear Wheel Fuel Tank Cap Front Wheel...
Page 22 & DESCRIPTION MACHINE IDNTIFICATION Bumper 10 Battery 11 Handlebar Cover 12 Headlight 13 Footped...
Page 23 & DESCRIPTION MACHINE IDNTIFICATION 14 Throttle Lever 15 Starter Choke 16 Rear Brake Pedal 17 Rear Fender 18 Front Fender NOTE The machine you have purchased may differ slightly from those shown In the figures of this manual.
Page 24: Control Functions
CONTROL FUNCTION CONTROL FUNCTION IGNITION SWITCH Functions of the respective switch positions are as follows: "OFF" position: All electrical circuits are switched off except hazard light. The key can be removed in this position. "ON" position : With the transmission in neutral and set the parking brake, the engine can be started.
Page 25: Handlebar Switch
CONTROL FUNCTION HANDLEBAR SWITCHES 1 Starter Button 2 Engine Stop Switch 3 Headligh Switch Stater button To starter the engine, press the starter button, with the ignition switch ON and the engine stop switch at RUN. NOTE If the starter switch is pushed with the ignition switch "ON"...
Page 26: Engine Stop Switch
CONTROL FUNCTION Engine Stop Switch " " When the switch is in the RUN position, the engine will " " operate. When the switch is in OFF position, the engine will not operate. This switch is intended primarily as a safety or emergency "...
Page 27: Emergency Switch
CONTROL FUNCTION Emergency Switch 1 Emergency Switch The emergency switch is tied to the wrist of rider the rider fall off the ATV the emergency switch can stop the machine immediately to protect the rider THROTTLE LEVER It is operated by the thumb. Pressing the lever opens the throttle.
Page 28: Front And Rear Brakes
CONTROL FUNCTION WARNING POTENTIAL HAZARD Malfunction of throttle. WHAT CAN HAPPEN The throttle could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident. HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine.
Page 29: Parking Brake
CONTROL FUNCTION 2 Rear Brake Lever PARKING BRAKE To set the parking brake, squeeze the rear brake lever and lock it with the lock pin. Always set the parking brake when parking and before starting the engine. To unlock the parking brake, squeeze the rear brake lever until the lock pin releases.
Page 30: Fuel Tank Cap
CONTROL FUNCTION WARNING POTENTIAL HAZARD Improper use of the parking brake. WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before starting the engine. This could cause loss of control or a collision. The brake could overheat if you ride the ATV without releasing the parking brake.
Page 31: Fuel Valve
CONTROL FUNCTION 1 Fuel tank cap 2 Breather tube 3 Handlebar cover hole FUEL VALVE The fuel valve supplies fuel from the fuel tank to the carburetor. The fuel valve has three positions. With the lever and " " mark in this position fuel will not flow.
Page 32 CONTROL FUNCTION T H E N F I L L T H E F U E L TA N K AT T H E F I R S T OPPORTUNITY .After refueling, return the fuel valve lever to the "ON" position. (1) Fuel lever (2) "...
Page 33: Choke Knob Starter Seat
CONTROL FUNCTION CHOKE KNOB STARTER Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Move in direction (A) to turn on the choke knob. Move in direction (B) to turn off the choke knob. Refer to "starting a cold engine"...
Page 34: Seat
CONTROL FUNCTION SEAT To remove the seat, pull the seat lock lever and pull up the seat at the rear right. To install the seat, insert the projections on the front of the seat into the seat holder and push down on the seat at the rear 1 Seat Removal Lever NOTE...
Page 35: Pre-Operation Checks
PRE-OPERATION CHECKS PRE OPERATION CHECKS Before using this machine, check the following points: ITEM ROUTINE PAGE Check operation, condition, free play (drum brake) and brake fluid level (disk brake). Brake Adjust (drum brake) if necessary. Fill with DOT 4 brake fluid (disk brake) if necessary.
Page 36: Front And Rear Brakes
PRE-OPERATION CHECKS FRONT AND REAR BRAKES Drum brake: Check for correct free play in the brake levers. If the free play is incorrect, adjust it. Check operation of the levers. They should move smooth ly and there should be a firm feeling when the brake is applied.
Page 37: Fuel
PRE-OPERATION CHECKS FUEL Fill the fuel tank when necessary and make sure there is sufficient gasoline in the tank. Check for leaks. Fuel level should be below the filler neck. 1 Fuel Neck Recommended fuel: UNLEADED FUEL Fuel tank capacity: LAC 50 2 Total: 3 5L Reserve: 0 8L...
Page 38 PRE-OPERATION CHECKS Our engine has been designed to use regular unleaded gasoline with a pump octane number of 86 or higher, or research octane number of 91 or higher. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.
Page 39: Engine Oil
PRE-OPERATION CHECKS ENGINE OIL Make sure the engine oil is at the specified level. Add oil as necessary. Check for leaks. Recommended engine transmission oil classification: API Service SE, SF, SG type or higher In order to prevent clutch slippage (Since the engine oil also lubricates the clutch), do not mix any chemical additives.
Page 40: Transmission Oil
PRE-OPERATION CHECKS TRANSMISSION OIL Make sure the transmission oil at the specified level. Add oil as necessary. Check for leaks. Recommended oil classification: Transmission oil: SAE #90 Oil quantity: Transmission oil: Periodic oil change: 0.5 L Total amount: 0.8 L CHAIN Check the general condition of the chain and check the chain slack before every ride.
Page 41: Tires
PRE-OPERATION CHECKS LIGHTS Check the position light and taillight/stop light to make sure they are in working condition. Repair as necessary for proper operation. SWITCH ES Check the operation of the taillight/stop light switch, engine stop switch, remote engine stop switch and any other switches.
Page 42: How To Measure Tire Pressure
PRE-OPERATION CHECKS 2.The tires should be set to the recommended pressure: Recommended tire pressure : Front 25~32 kpa (0.25~0.32 kgf/cm, 3.5~4.5 psi) Rear 25~32 kpa (0.25~0.32 kgf/cm, 3.5~4.5 psi) Check and adjust tire pressures when the tires are cold. Tire pressures must be equal on both sides. 3.Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions.
Page 43 PRE-OPERATION CHECKS Set pressure tires cold. Set tire pressures to the following specifications: Recommended Minimum Maximum pressure 28 kpa 25 kpa 30 kpa Front (0.28 kgf/cm, (0.25 kgf/cm, (0.3 kgf/cm, 3.92 psi) 3.5 psi) 4.2 psi) 28 kpa 25 kpa 30 kpa Rear (0.28 kgf/cm,...
Page 44: Tire Wear Limit
PRE-OPERATION CHECKS Tire Wear Limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. A. 3mm (0.12 in) 5 10...
Page 45: Operation
OPERATION OPERATION WARNING POTENTIAL HAZARD Operating ATV without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If there is a control or function you do not understand, ask our dealer.
Page 46 OPERATION 1. Set the parking brake. 2. Turn the fuel lock to "ON". 3. Turn the main switch to "ON" position and the engine stop switch to " RUN" . 4. Use the starter (choke) in reference to the figure: Position 1 :Cold engine start-ambient temperature below 5C (40F).
Page 47: Starting A Warm Engine
OPERATION NOTE Å If the engine fails to start, release the start switch, then push the start switch again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt.
Page 48: Warming Up
OPERATION WARMING UP To get maximum engine life, always warm up the engine before starting off. Never accelerate hard with a cold engine! To see whether or not the engine is warm, check if it responds to the throttle normally with the starter (choke knob) turned off.
Page 49: Parking
OPERATION 1. 0~10 hours: Avoid continuous operation above half throttle. Allow a cooling off period of five to ten minutes after every hour of operation. Vary the speed of the machine from time to time. Do not operate it at full throttle position. 2.
Page 50: Parking On A Slope
OPERATION PARKING ON A SLOPE WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The ATV could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on slope or other inclines. If you must park on an incline, place the machine transversely across the incline, apply the parking brake, and block the front and rear wheels with rocks or other objects.
Page 51: Accessories
OPERATION ACCESSORIES Accessories can affect the handling and control of your ATV. Keep the following in mind when considering an accessory or operating an ATV which has accessories. Å Choose only accessories designed for your ATV. Our dealer has a variety of genuine accessories.
Page 52: Riding Your Atv
RIDING YOUR ATV RIDING YOUR ATV...
Page 53: Getting To Know Your Atv
RIDING YOUR ATV WARNING Indicates a potential hazard that could result in serious injury or death. GETTING TO KNOW YOUR ATV This ATV is for recreation use. This section, riding your ATV, provide s general ATV riding instruct ions fo r recreational riding.
Page 54: Age Recommendation
RIDING YOUR ATV WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
Page 55 RIDING YOUR ATV WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. Failure to supervise children under 16 on ATV models intended for their use. WHAT CAN HAPPEN If children use ATVs that are not recommended for their age, severe injury or death can result.
Page 56: Apparel
RIDING YOUR ATV APPAREL WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident.
Page 57: Do Not Operate After Consuming Alcohol Or Drugs
RIDING YOUR ATV DO NOT OPERATE AFTER CONSUMING ALCOHOL OR DRUGS. Operator's performance capability is reduced by the influence of alcohol or drugs. WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly.
Page 58: Pre-Operation Checks
RIDING YOUR ATV PRE-OPERATION CHECKS Always perform the pre-operation checks before riding for safety and proper care of the machine. WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage.
Page 59: Accessories
RIDING YOUR ATV Do not operate at speeds too fast for your skills or the conditions. WARNING POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident.
Page 60: No Modifications
RIDING YOUR ATV NO MODIFICATIONS WARNING POTENTIAL HAZARD Operating this ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories.
Page 61 RIDING YOUR ATV WARNING POTENTIAL HAZARD Rem oving ha nd s f ro m h an dleb ar s o r f ee t f ro m footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footpeg, your foot or leg may come into contact with the rear wheels, which could injure...
Page 62 RIDING YOUR ATV Avoid wheelies and jumping. You may lose control of the machine or overturn. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
Page 63: Exhaust System
RIDING YOUR ATV EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the machine in a place where pedestrians or children are not likely to touch WARNING POTENTIAL HAZARD Hot exhaust system...
Page 64: Practicing
RIDING YOUR ATV PRACTICING Select a flat area to become familiar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, shifting before trying more difficult terrain. Always avoid riding on rough surfaces: the ATV is designed for off road use only, and handling maneuvers are more difficult to perform on smooth surfaces...
Page 65: Turning Your Atv
RIDING YOUR ATV Steer straight ahead. Close the throttle completely, remove your thumb from the throttle lever. 2. Gently apply the brakes: pull both hand levers. Gradually increase the lever pressure as you feel the brakes slowing your speed. The pressure used depends on your speed and the condition of the terrain you are riding.
Page 66 RIDING YOUR ATV WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always f ollow prope r p rocedu res for tu rning as described in this Owner's Manual. Practice turning at low speeds before attempting to turn at faster speeds.
Page 67: Climbing Up Slope
RIDING YOUR ATV CLIMBING UP SLOPE Use proper riding techniques to avoid vehicle overturns on slopes. Be sure that you can maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes. Try more difficult climbs only after you have developed your skill.
Page 68 RIDING YOUR ATV WARNING POTENTIAL HAZARD Climbing slopes improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner's Manual. Always check the terrain carefully before you start up any slope.
Page 69 RIDING YOUR ATV If you are climbing a slope and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the slope.
Page 70 RIDING YOUR ATV If your ATV has stalled or stopped and you believe you can continue up the slope, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the slope, dismount the ATV on up slope side.
Page 71 RIDING YOUR ATV If the slope is not too steep and you have good footing, you may be able to walk the ATV back down thes l o p e . Make sure your intended path is clear in case you lose control of the ATV.
Page 72 RIDING YOUR ATV 7 21...
Page 73: Riding Down Slope
RIDING YOUR ATV RIDING DOWN SLOPE When riding your ATV down slope, shift your weight as far to the rear and up slope side of the ATV as possible. Move back on the seat and sit with your arms straight. Improper braking may cause a loss of traction.
Page 74: Parking
RIDING YOUR ATV PARKING Always choose a level place to park. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Then set the parking brake and turn the ignition switch OFF. If you're through riding for the day, also turn the fuel valve OFF.
Page 75 RIDING YOUR ATV If your ATV can't make it up a slope you are trying to climb: Turn the ATV around if you still have forward speed. If not, stop, dismount on the up slope side of the ATV and physically turn the ATV around.
Page 76: Periodic Maintenance And Adjustment
PERIODIC MAINTENANCE AND ADJUSTMENT PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and lubrication will you're your machine in the safest and most efficient condition possible. Safety is an obligation of the machine owner. The most important points of machine inspection, adjust- ment and lubrication are explained on the following pages.
Page 77 PERIODIC MAINTENANCE AND ADJUSTMENT The service information included in this manual is intended to provide you, the owner, with the necessary i n f o r m a t i o n f o r c o m p l e t i n g y o u r o w n p r e v e n t i v e maintenance and minor repairs.
Page 78: Periodic Maintenance/Lubrication
PERIODIC MAINTENANCE AND ADJUSTMENT PERIODIC MAINTENANCE/LUBRICATION...
Page 79 PERIODIC MAINTENANCE AND ADJUSTMENT...
Page 80: Engine Oil
PERIODIC MAINTENANCE AND ADJUSTMENT ENGINE OIL 1.Engine Oil Level Measurement Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Remove the dipstick (1) and wipe it off with a clean rag.
Page 81 PERIODIC MAINTENANCE AND ADJUSTMENT Be sure no foreign material enters the crankcase. Engine Oil Replacement And Oil Filter Cleaning Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D.
Page 82 PERIODIC MAINTENANCE AND ADJUSTMENT Be sure no foreign material enters the crankcase. When removing the drain plug, the compression spring, oil strainer and O-ring will fall out. Take care not to lose these parts. Clean the oil strainer with solvent. F.
Page 83: Spark Plug Inspection
PERIODIC MAINTENANCE AND ADJUSTMENT If oil leakage is found, stop the engine immediately and check for the cause. SPARK PLUG INSPECTION The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine.
Page 84: Air Filter Cleaning
PERIODIC MAINTENANCE AND ADJUSTMENT A. Spark plug gap When installing the spark plug, always clean the gasket surface and use a new gasket. Wipe off any grime from the threads and tighten to the specified torque. Tightening torque: 12.5 Nm (1.25 m.kg, 9.1 ft.lb) AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically.
Page 85 PERIODIC MAINTENANCE AND ADJUSTMENT Remove the air filter element, and separate it from the box. Push the element gently but thoroughly in solvent. Squeeze the excess solvent out of the filter and let it dry. Inspect the element. If damaged, replace it. 6.
Page 86: Idle Speed Adjustment
PERIODIC MAINTENANCE AND ADJUSTMENT IDLE SPEED ADJUSTMENT NOTE:A diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle.
Page 87: Throttle Lever Adjustment
PERIODIC MAINTENANCE AND ADJUSTMENT THROTTLE LEVER ADJUSTMENT NOTE Adjust the engine idling speed before adjusting the throttle lever free play. To adjust throttle free play: Slide the rubber sleeves (1) back to expose the throttle cable adjuster (2). 2. Loosen the lock nut (3), then turn the adjuster to obtain the correct free play.
Page 88: Front Brake Shoes Inspection
PERIODIC MAINTENANCE AND ADJUSTMENT FRONT BRAKE SHOES INSPECTION A wear indicator (1) is provided on each front brake. The indicators allows checking of brake shoe wear without disassembling the brake. Apply the brake and check the position of the indicator. If the indicator reaches the wear limit line(2), ask our dealer to replace the shoes as a set.
Page 89: Front Brake Lever Free Play Adjustment
PERIODIC MAINTENANCE AND ADJUSTMENT 1 Wear Indicator 2 Wear Limit FRONT BRAKE LEVER FREE PLAY ADJUSTMENT The front brake lever free play should be adjusted to 10~20 mm (0.4~0.8 in) at the tip of the brake lever. If the free play is incorrect, adjust as follows: (A) Free play 10~20 mm (0.4~0.8 in) 8 14...
Page 90 PERIODIC MAINTENANCE AND ADJUSTMENT (1) Upper locknut (2) Upper adjusting bolt (3) Lower locknut (4) Lower adjusting bolt 1. Loosen the upper locknut (1) and fully turn in the upper adjusting bolt (2). Loosen the lower locknut (3). 3. Turn the lower adjusting bolt (4) until specified free play is obtained.
Page 91 PERIODIC MAINTENANCE AND ADJUSTMENT 5 Cable Joint A Cable Length Tighten the upper locknut. WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: Make sure the brakes operate smoothly and that the free play is correct.
Page 92 PERIODIC MAINTENANCE AND ADJUSTMENT BRAKE FLUID LEVEL INSPECTION Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.
Page 93 PERIODIC MAINTENANCE AND ADJUSTMENT (1) Lower level mark Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor brake performance. Be careful that water does not enter the brake fluid reservoir when refilling.
Page 94 PERIODIC MAINTENANCE AND ADJUSTMENT NOTE As the brake pads wear, brake fluid level drops, automatically compensating for wear. There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks. If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit (page 97), There is probably air in the brake...
Page 95: Drive Chain Slack Check
PERIODIC MAINTENANCE AND ADJUSTMENT DRIVE CHAIN SLACK CHECK Inspect the drive chain while all tires are touching the ground. Check the slack at the position shown in the figure. The normal vertical deflection is approximately 10~20 mm (0.4~0.8in). If the deflection exceeds 20 mm (0.8 in), adjust the chain slack.
Page 96: Clutch Adjustment
PERIODIC MAINTENANCE AND ADJUSTMENT 2.Turn the adjusting nut (2), to decrease or increase chain slack. (2) Adjust nut 3.Retighten the upper and lower axle holding bolts. Too little of chain slack will overload the engine and other important parts. Keep the slack within the specified limit.
Page 97 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Locknut 2 Adjusting Bolt Tighten the locknut to specified. Tighten Torque: 15N.m (1.5 m.kgf 11 ft.lbf) NOTE Turn the adjusting bolt counterclockwise to decrease the clutch free play and turn it clockwise to increase the free play.
Page 98: Cable Inspection And Lubrication
PERIODIC MAINTENANCE AND ADJUSTMENT CABLE INSPECTION AND LUBRICATION Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask our dealer to replace them. Recommended lubricant: SAE 10W40 motor oil WARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged.
Page 99: Wheel Removal
PERIODIC MAINTENANCE AND ADJUSTMENT WHEEL REMOVAL Elevate the wheel by placing a suitable stand under the frame. 2. Remove the nuts from the wheel. 3. Remove the wheel assembly. 1 Wheel Nuts Wheel installation When reinstalling a wheel, tighten the wheel nuts in a crisscross (rather than a circular) pattern.
Page 100 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Wheel Nut 2 Wheel Rim WARNING POTENTIAL HAZARD Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.
Page 101: Battery 8
PERIODIC MAINTENANCE AND ADJUSTMENT BATTERY Your ATV battery is located under the front fender cover The battery is sealed, so it is not necessary to check the electrolyte level or add distilled water. If the battery seems weak, see your authorized LONGTING dealer for information on recharging or replacement.
Page 102: Initial Service And Installation Of Battery
PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL SERVICE AND INSTALLATION OF BATTERY WARNING The following procedure is very dangerous and s h o u l d b e p e r f o rm e d w i t h u t mo s t c a r e a n d attention.
Page 103 PERIODIC MAINTENANCE AND ADJUSTMENT NOTE The f ollowing pag e is for ATVs with batt ery 's containing separate electrolyte pack. Most battery's will come with the electrolyte already sealed into the battery. Preparing the battery: Place battery on level surface. Remove sealing tape from top.
Page 104 PERIODIC MAINTENANCE AND ADJUSTMENT Place electrolyte container upside down with the sealed silver mouths of the electrolyte bottles in line with the six filler holes of the battery. Push the container down strongly enough to break the silver seals. 8 29...
Page 105 PERIODIC MAINTENANCE AND ADJUSTMENT As electrolyte starts flowing into battery, air bubbles will come up from the mouths of the plastic electrolyte bottles. Leave bottles upside down in battery holes until electro lyte is completely drained. Never leave children unattended around battery. If air bubbles cease to float to the top of the electrolyte bottles, tap lightly on top.
Page 106 PERIODIC MAINTENANCE AND ADJUSTMENT How to Initially Charge the battery Connect the red positive (+) cable to the red positive (+) pole of the battery. See the following picture 8 31...
Page 107 PERIODIC MAINTENANCE AND ADJUSTMENT Connect the black negative (-) cable to the black negative (-) pole of the battery. (See the following picture) NOTE The red positive (+) cable has a larger diameter than the black negative y cable. Charging rate: Charge battery @ 0.7 Amps for 5 ~ 10 hours.
Page 108 PERIODIC MAINTENANCE AND ADJUSTMENT 8 33...
Page 109 PERIODIC MAINTENANCE AND ADJUSTMENT WARNING NEVER REMOVE TE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE. Install battery into battery tray making sure that the rubber mat is in place. The warning label on the battery should be facing the warning label on the gray tray. (See the following picture) Once battery is firmly seated in gray tray with rubber mat under it, attach the red positive wire to the red positive...
Page 110: Battery Charging
PERIODIC MAINTENANCE AND ADJUSTMENT BATTERY CHARGING NOTE Use a battery charger with 2 amps or less. Charging Rate: 0.7 A x 5 ~ 10 h (Charge for 5 10 hours @ 0.7 Amps) First remove the black negative y lead from the battery. Then remove the red positive Å...
Page 111 PERIODIC MAINTENANCE AND ADJUSTMENT Connect the black negative (-) cable to the black negative (-) pole of the battery. See the following picture 8 36...
Page 112: Battery Replacement
PERIODIC MAINTENANCE AND ADJUSTMENT NOTE Always keep the battery clean. Apply dielectric grease around the battery terminals to prevent corrosion. WARNING Ä DO NOT open sealed caps to add water to battery. Ä Always wear safety glasses a nd charge in a ventilated area.
Page 113 PERIODIC MAINTENANCE AND ADJUSTMENT Positive Å cable is red and larger in diameter. Negative Ä y cable is black and smaller of the two in diameter. CONNECT NEGATIVE CABLE LAST. Ä Torque terminal bolts to 40 in. / lbs. Ä Place rubber pad in bottom of battery tray.
Page 114: Troubleshooting
PERIODIC MAINTENANCE AND ADJUSTMENT TROUBLESHOOTING Although our machines receive a rigid inspection before shipment from the factory, trouble may occur during operation. Any systems can cause poor starting and loss of power. The troubleshooting chart describes a quick, easy procedure for making checks. If your machine requires any repair, take it to a skilled technicians at our dealership have the tools, experience, and know-how to properly service your machine.
Page 115 PERIODIC MAINTENANCE AND ADJUSTMENT 8 40...
Page 116: Cleaning And Storage
CLEANING STORAGE CLEANING AND STORAGE CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general per formance and extend the useful life of many components. 1. Before cleaning the machine: A. Block off the end of the exhaust pipe to prevent water entry.
Page 117: Storage
CLEANING STORAGE 7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. 8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner- waxes. Many contain abrasives which may mar the paint or protective finish.
Page 118 CLEANING STORAGE WARNING POTENTIAL HAZARD Refueling this ATV or handling fuel improperly. WHAT CAN HAPPEN The fuel could explode or ignite. HOW TO AVOID THE HAZARD Always refuel this ATV and handle fuel in a well- ventilated area with the engine off.Do not smoke or allow flames or sparks in the area where fuel is handled.
Page 119 CLEANING STORAGE 3. Remove the spark plug and pour one tablespoon (15 - 20 cc)of clean engine oil into the cylinder. Operate the starter for a few seconds to distribute the oil, then reinstall the spark plug, (Make sure the engine stop switch is OFF before pressing the starter button.) 4.
Page 120: Specifications
SPCIFICATIONS SPECIFICATIONS SPECIFICATIONS DIMENSIONS Overall Length 1180mm Overall Width 680mm Overall Height 710mm Wheelbase 810mm Front Track 510mm Rear Track 510mm Ground Clearance 60mm ENGINE Type Single Cylinder 4 Stroke Air Cooled Bore x Stroke 39mm×41 4mm Displacement 49 46 cc Compression ratio 9 4 1 Carburetor...
Page 121 SPCIFICATIONS CAPACITIES Maximum load 60KG Fuel tank 3 5L Engine oil 800ml Starting <5s Climbing 15° Battery 12V 4Ah Head Light 12V 16W Brake Track < 7m @ 20miles/h Top speed 25km/h (or limited as customers require) CHASSIS Front, Rear Brake Drum Disc Right Left Hand Control AT14 5 ×7-6...
Page 122: Noise Regulation
NOISE REGULATION NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHI BITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of...
Page 123: Maintenance Record
MAINTENANCE RECORD MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required.
Page 124: Index
INDEX INDEX ACCESSORIES AGE RECOMMENDATION AIR FILTER CLEANING APPAREL BATTERY BRAKES CABLE INSPECTION AND LUBRICATION CHOKE KNOB CLEAN I NG CLIMBING UPHILL CONTENTS CONTROL FUNCTIONS CROSSING A SLOPE DRIVE CHAIN ENGINE BREAK-IN ENGINE OIL Engine stop switch EXHAUST SYSTEM 13 1...
Page 125 INDEX FITTINGS AND FASTENERS FUEL FUEL TANK CAP FUEL VALVE FUSE REPLACEMENT HANDLEBAR SWITCHES HEADLIGHT SWITCH IDENTIFICATION NUMBER IDLE SPEED ADJUSTMENT IGNITION SWITCH IMPORTANT NOTICES INSTRUMENTS LABELS LIGHTS MODIFICATIONS OPERATION 13 2...
Page 126 INDEX PARKING PARKING BRAKE PARTS LOCATION PERIODIC MAINTENANCE/LUBRICATION PERIODIC MAINTENANCE AND ADJUSTMENT POSITION LIGHT SWITCH PREFACE PRE-OPERATION CHECKS REAR FINAL GEAR CASE OIL REAR SWING ARM LUBRICATION RECOIL STARTER RIDING DOWNHILL RIDING OVER ROUGH TERRAIN RIDING YOUR ATV SAFETY INFORMATION SEAT SLIDING AND SKIDDING SPARK ARRESTER CLEANING...
Page 127 INDEX THROTTLE LEVER TI RES TOOL KIT TRAILER HITCH TRANSMISSION OIL TROUBLESHOOTING Troubleshooting chart TURNING YOUR ATV WARMING UP WHEEL VALVE CLEARANCE ADJUSTMENT 13 4...
Page 128 INDEX WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER NEVER NEVER USE USE ON CARRY WITH APPROVED PUBLIC PASSENGER DRUGS OR HELMET ROADS ORALCOHOL PROTECTIVE GEAR NEVER operate : Without proper training or instruction. At speeds too fast for your skills or the conditions.

LONCIN LX50ATV-2 Kitten Owner's Manual

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