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Summary of Contents for LONCIN ATV110-M

  • Page 2 FOREWORD Thanks for purchasing ATV110-M. This manual includes important safety information. It provides information about special techniques and skills necessary to ride this vehicle. It also includes the details to operate and necessary maintenance procedure to perform safely. IMPORTANT SAFETY MESSAGE: PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS ATV.
  • Page 3 IMPORTANT NOTICE TO PARENTS AND ADULTS THIS ATV IS NOT A TOY. ● YOU SHOULD UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL ● BEFORE YOU LET YOUR CHILD RIDE THIS ATV. THEN BE SURE YOUR CHILD UN- DERSTANDS AND WILL FOLLOW THEM. THIS ATV SHOULD ONLY BE OPERATED UNDER THE DIRECT SUPERVISION OF AN ●...
  • Page 4 Whenever you see the symbols shown below, heed their instructions. Always follow safe operating and maintenance practices. WARNING CAUTION This caution symbol identifies special instruction HAZARD Or procedures which, if not strictly observed,could Failure to heed WARNINGS. Result in damage to or destruction of equipment. WHAT CAN HAPPEN W ARNINGS identify special instructions or proce- dures which, if not correctly followed, could result...
  • Page 5: Important Notice

    IMPORTANT NOTICE Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest. This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to operate this vehicle on any public road, street and highway. This vehicle complies with all applicable off-road noise and spark arrester laws and regu- lations in effect at the time of manufacture.
  • Page 6: Table Of Contents

    WARNING Indicate a potential hazard that could result in personal injury or death. TABLE OF CONTENTS FORWORD ........... 1 PRE-OPERATION INSPECTION ....27 IMPORTANT NOTICE ........4 OPERATION ..........32 SAFETY INFORMATION ......6 RIDING YOUR ATV ........35 LOCATION OF THE WARNING AND PERIODIC MAINTENANCE AND SPECIFICATION LABELS ......
  • Page 7: Safety Information

    SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differ- ently from other vehicles including motorcycle and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 8 Never allow a child under age 16 to operate ATV without adult supervision, and never allow ● continued use of an ATV by a child if he or she does not have the abilities to operate it safely. Never carry a passenger on an ATV. ●...
  • Page 9 operation. Always inspect your ATV each time you use it to make sure it is in safe operating condition. ● Always follow the inspection and maintenance procedures and schedules described in this manual. Never attempt wheelies, jumps, or other stunts. ●...
  • Page 10 Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always ● follow proper procedures when operating over obstacles as described in this manual. Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid ●...
  • Page 11 Always follow proper procedures for crossing the side of a hill as described in this manual. ● Avoid hills with excessively slippery or loose surface. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground.
  • Page 12 WARNING W hen transporting the ATV in another POTENTIAL HAZARD vehicle, make sure it is placed upright and Improper handling of gasoline. its fuel cock is in the “OFF” position. WHAT CAN HAPPEN Otherwise, gasoline may leak out from the Gasoline can catch and you could be fuel tank or carburetor.
  • Page 13 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time. HOW TO AVOID THE HAZARD Always start and operate your ATV in an area with adequate ventilation...
  • Page 14: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS Read and understand all of the labels on this ① ATV. They contain important information for ② safe and proper operation of your ATV. ③ ④ Never remove any labels from your vehicle. If ⑤...
  • Page 15 ① ② AVERTISSEMENT WARNING Les enfants de moins de 16 ans qui Operation of this ATV by children un- der the age of 16 increases the risk of conduisent ce VTT encourent des accidents graves ou mortels. severe injury of death. NEVER permit children under age 16 NE JAMAIS laisser un enfant de moins de 16 ans conduire ce VTT.
  • Page 16 ③ ④ WARNING AVERTISSEMENT Lutilisation incorrecte du VTT peut resulter en SEVERE Improper AT V use can result in BLESSURES GRAVES ou MEME LA MORT. INJURY or DEATH TOUJOURS PORTER NE JAMAIS NE JAMAIS NE JAMAIS ALWA YS USE NEVER USE NEVER CARRY NEVER USE UN CASQUE ET...
  • Page 17 ⑥ ⑦ AVERTISSEMENT WARNING UNE PRESSION DE GONFLAGE DE PNEU INCORRECTE OU UNE IMPROPER TIRE PRESSURE OR OVERLOADING CAN SURCHARGE PEUVENT ENTRAINER LA PERTE DE CONTROLE. CAUSE LOSS OF CONTROL. UNE PERTE DE CONTROLE PEUT ENTRAINER DE SERIEUSES LOSS OF CONTROL CAN RESULT IN SEVERE BLESSURES OU LA MORT.
  • Page 18: Vehicle Identification

    VEHICLE IDENTIFICATION Identification number records Vehicle identification number Record the vehicle identification number and The vehicle identification number is stamped engine number in the follow spaces provided into the frame. This vehicle identification num- for assistance when ordering spare parts from ber is used to identify your ATV.
  • Page 19 CONTROL FUNCTIONS Indicator lights WARNING Indicates a potential hazard that could re- Neutral indicator light “N” sult in serious injury or death. This indicator light comes on when the trans- Main switch mission is in neutral. Functions of the respective switch positions are as follows: The engine can be started only at this posi- tion...
  • Page 20 Handlebar Switches Start switch “Start” Placed in left handlebar: Push this switch to let the starter motor crank 1. Headlight switch (Blue button) the engine. 2. Engine stop switch (Red button) 3. Start switch (Yellow button) Headlight switch: CAUTION: HL: Headlight on To start the engine, also see page 32 ●...
  • Page 21 Throttle lever WARNING Accelerate: Press the throttle level. POTENTIAL HAZARD Decelerate: Release the throttle level. The Malfunction of throttle. spring of the level will return to the position WHAT CAN HAPPEN prior pressing and the engine will return to The throttle level could be hard to operate, an idle.
  • Page 22 Speed limiter intakere strictor plate can be removed. See There is a screw on throttle box, which is de- page 46 about the Instruction of removing the signed to keep the throttle from fully opening, air Intake restrictor. Adjusting for maximum even the throttle lever is pushed toThe Throttle lever moment without removing the maximum.
  • Page 23 Front Brake Lever WARNING The front brake lever is located on the right POTENTIAL HAZARD handlebar. Pull the lever toward handlebar Adjust the speed limiter and throttle to apply the front brake. Check the free play improper. of front brake lever. The normal free play is WHAT CAN HAPPEN between 10 to 20 mm.
  • Page 24 Parking brake Rear brake lever and pedal Apply the rear brake lever then push down The rear brake lever is located on the left handlebar and the brake pedal is located on the lock plate to apply the parking brake. To release the parking brake lock, squeeze the right side of the engine.
  • Page 25 Gear shift pedal WARNING This ATV is equipped with a semi-automatic POTENTIAL HAZARD 4-speed transmission. The gear shift pedal Operate the parking brake improperly. is located on the left side of engine. Push WHAT CAN HAPPEN down the gear shift pedal to change the gears The ATV could start moving unexpectedly if →...
  • Page 26 Fuel cock Fuel tank cap The fuel cock is below the fuel tank. To switch To remove the fuel tank cap, turn the cap the fuel cock at three positions: counterclockwise. ON: Fuel flows to carburetor while the lever is in this position.
  • Page 27 Seat Choke lever Removing the seat by pulling the seat lock To start a cold engine, use the choke lever. lever upward and pull up the seat at the rear. See page 33 about the proper operation to Insert the projection on the front of the seat start a cold engine.
  • Page 28: Pre-Operation Inspection

    PRE-OPERATION INSPECTION Always check the following points before using this ATV: INSPECTION ITEM INSPECTION PROCEDURE Brakes Check the operation, condition and free play. ● Adjust if necessary. ● Fuel Check the fuel Level. ● Fill fuel if necessary. ● Engine oil Check engine oil level.
  • Page 29 Brakes WARNING 1.Brake operation POTENTIAL HAZARD Test the brakes at slow speed after starting Failure to check the ATV before operating. to make sure they are working properly. If Failure to maintain the ATV properly. any of the brakes does not provide proper WHAT CAN HAPPEN braking function, inspect the brake for wear.
  • Page 30 Fuel WARNING Always fill regular unleaded gasoline to your POTENTIAL HAZARD ATV. Do not use leaded gasoline, it will cause Improperly operating brakes while riding. damage to internal engine parts. WHAT CAN HAPPEN If knocking or pinging occurs, use a different The braking ability could lose and cause an brand of gasoline or premium unleaded fuel.
  • Page 31 Engine Oil correctly. It must open smoothly and return Always fill engine oil according to ambient back to idle position when released. temperature recommended as follows: Battery Ambient temperature / Recommended oil: Check fluid level and fill as necessary. Always F~120 F) / SAE20W40 use only distilled water to refill it.
  • Page 32 Tires 2. Always use size 19 × 7-8 as front tires. The tire gauge is equipped with this ATV and 3. Always use size 18 × 8-8 as rear tires. located in the tool bag under the seat. Mea- 4. When the tire groove decreases to 3 mm sure tire pressure by the tire gauge and set (0.12 in) due to wear, replace the tire.
  • Page 33: Operation

    Starting a cold engine OPERATION 1.Set the parking brake. 2.Turn the fuel cock to “ON” WARNING 3.Turn the engine stop switch to “RUN” Indicates a potential hazard that could re- 4.Turn the main switch to “ON” sult in serious injury or death 5.Shift the transmission gear to neutral.
  • Page 34 To start out and accelerate: To decelerate: 1. Apply the rear brakes. 1. Release the throttle. 2. Release the throttle lever. 2. Apply the brakes smoothly and evenly. 3. Shift into first gear then release the shift 3. Shift to lower gear once the engine has pedal.
  • Page 35 Engine break-in Loading The most important period in the life of your This ATV is not designed to carry any cargo engine is between 0 and 20 hours. Please or tow a trailer. Never exceed the maximum read the following information very carefully. loading capacity as 100 kg (220 lb) which in- Do not put an excessive load on the ATV cludi ng the to tal w eig h t of ride r and...
  • Page 36: Riding Your Atv

    the operation of the controls before you be- RIDING YOUR ATV gin to ride. Read all caution and warning la- WARNING bels on your ATV and pay particular atten- Indicates a potential hazard that could tion to the safety information on pages 6 ~10. result in serious injury or death.
  • Page 37 Never allow children under 16 years old Do not operate after consuming alcohol to ride this ATV. or drugs. A child under 16 should never operate an ATV Operator’s performance capability is reduced with engine size greater than 90c.c. by the influence of alcohol or drugs. This ATV is designed to carry the opera- Pre-operation checks tor only, Never carry a passenger.
  • Page 38 Exhaust system When riding in an area where you might ● The exhaust system on the ATV is very hot not easily be seen, mount a caution flag on during and following operation. Never touch the ATV. the exhaust system. Park the ATV in a place Do not ride on private property without ●...
  • Page 39 Turning you ATV cases avoid inclines with slippery or loose To achieve maximum traction while riding off- surfaces, or obstacles that might cause you Road, the two rear wheels are mounted sol- to loose control. It is important when you climb- idly on one axle and turn together at the same ing a hill to make sure that your weight is trans- speed.
  • Page 40 hill, dismount the ATV on the uphill side. Physi- adversely affected by these surfaces. Wrong cally turn the ATV around and then go down braking may also cause a loss of traction If hill. possible, ride your ATV straight downhill. If you start to roll backwards, DO NOT use Avoid sharp angles which could cause the ATV the rear brake to stop or try to put the ATV in...
  • Page 41 correct the steering when riding on loose sur- Test your brakes after leaving the water. Do faces by pointing the front wheels slightly not continue to ride your ATV without verify- uphill. When riding on slopes be sure not to ing that you have regained proper braking make sharp turns either up or down hill.
  • Page 42 To reduce the possibility for the front wheels This section is designed to be a reference to slide in loose or slippery conditions, put- guide only. Make sure to read each section ting your weight over the front wheels will on riding techniques completely.
  • Page 43 the uphill side of the ATV and physically turn to ride your ATV until you have regained ad- the ATV around. If the ATV starts to slip back- equate braking ability. (See page 41) wards DO NOT USE THE REAR BRAKE-the If your ATV starts to slide sideways: ●...
  • Page 44 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic check , adjustment and lubrication repairs. The tools provided in the Owner’s tool will keep your machine in the securest and kit are enough for this purpose, except that a most efficient condition possible. Security is torque wrench is also necessary to correctly an obligation of the machine owner.
  • Page 45 3. Place an container under the engine. Engine oil 4. Remove the dipstick and drain bolt to drain Engine oil level measurement the oil 1.Place the ATV on a level surface. 5. Check the O-ring and replace if damaged. 2.Warm up the engine for several minutes and 6.Install the drain bolt and tig hten to stop it.
  • Page 46: Forword

    Drive chain slack adjustment Spark plug inspection 1. Place the ATV on a level position. The spark plug is an important engine com- 2. Loosen the two rear housing housing ponent and is easy to check. The condition mount bolts and braking bracket mount bolt. of the spark plug can indicate the condition of the engine.
  • Page 47 filter oil is not useful, SAE 10W30 motor oil the gasket surface and use a new gasket. may be used. W ipe off any grime from the threads and 7. Equip the air filter element, the air filter case tighten to the specified torque. cover and the front cover.
  • Page 48 However, the idling speed may be performed noise. To prevent this, the valve clearance by the owner as a part of the usual mainte- must be adjusted periodically. This adjust- nance routine. ment however, should be left to a professional service technician.
  • Page 49 Front brake shoe inspection 4. Tighten the lower locknut. A wear indicator is provided on each brake. 5. While applying the front brake, turn out the The indicators allow inspecting of brake shoe upper adjusting bolt until the upper and lower wear without disassembling the brake.
  • Page 50 Clutch adjustment Wheel removal 1. Remove the rubber cap. 1. Raise the wheel by placing a suitable stand 2. Release the locknut. under the frame. 3. Slowly turn the adjusting bolt clockwise un- 2. Remove the bolts from the wheel. til resistance is f elt.
  • Page 51 Battery 5. If the battery is to be stored for a longer Inspect the level of the battery fluid and see if period than the above, check the specific the terminals are tight. Add distilled water if gravity at least once a month and recharge the fluid level is low.
  • Page 52 CLEANING AND STORAGE Cleaning Frequent, thorough cleaning of your machine 4. Once the majority of the dirt has been will not only enhance its appearance but will hosed off, wash all surfaces with warm water improve its general performance and extend and mild, detergent-type soap.
  • Page 53 Storage coat all exposed metal surfaces with a light Long term storage (60 days or more) of your film of oil. Do not apply oil to any rubber parts machine will request some protective proce- or the seat cover. dures to guard against deterioration. After 7.
  • Page 54: Specifications

    SPECIFICATION Model ATV110-M Dimension: Overall length 1484 mm Overall width 865 mm Overall height 953 mm Seat height 660 mm Wheel base 1024 mm Min. ground clearance 108 mm Minimum turning radius 1650 mm Dry weight: 124 kg (273 lbs)
  • Page 55 Lugrication systems: Wet sump SPECIFICATION Model ATV110-M Rider Capacity 1 person Engine Oil Capacity 0.95L Fuel Capacity 7.8 L Starting Electric Transmission Semi-automatic Front Suspension Dual A-arm Rear Suspension Swing arm Front/Rear Brakes Drum Parking Brake Mechanical Lock 19 × 7 - 8 / 2.9psi Front Tires/PSI 18 ×...

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