LONCIN LX200AU 2020 Manuals

Manuals and User Guides for LONCIN LX200AU 2020. We have 1 LONCIN LX200AU 2020 manual available for free PDF download: Service Manual

LONCIN LX200AU 2020 Service Manual (195 pages)

Brand: LONCIN | Category: Offroad Vehicle | Size: 20 MB

How to Use this Manual
4
Table of Contents
6
General Information
17
Vehicle Identification
17
Vehicle Identification Number
17
Model Label
17
Safety
18
Handling Gasoline Safely
19
Cleaning Parts
19
Warning Labels
19
Important Information
20
Preparation for Removal and Disassembly
20
Replacement Parts
20
Gaskets, Oil Seals and O-Rings
20
Lock Washers/Plates and Cotter Pins
21
Bearings and Oil Seals
21
Circlips
21
Checking the Connections
22
Tools
23
Basic Tools
23
Specifications
37
General Specifications
37
Engine Specifications
40
Chassis Specifications
47
Electrical Specifications
49
Tightening Torques
50
Engine Tightening Torques
50
Chassis Tightening Torques
50
How to Use the Conversion Table
51
Standard Torque Values
51
Lubrication Points and Lubricant Types
52
Oil Flow Diagrams
53
Cable Routing
54
Periodic Checks and Adjustments
58
Service Information
58
Periodic Maintenance Chart for the Emission Control System
58
General Maintenance and Lubrication Chart
59
Fuel Line
61
Throttle Operation
61
Air Cleaner
61
Air Cleaner Replacement
61
Change Interval
61
Spark Plug
62
Remove the Spark Plug
62
Measure
62
Valve Clearance
62
Carburetor Idle Speed
63
Ignition Timing
63
Cylinder Compression
64
Engine Oil
64
Oil Level
64
Change the Engine Oil
64
Final Reduction Gear Oil
65
Gear Oil Change
65
Drive Belt
65
Adjusting the Front Brake
66
Adjusting the Rear Brake
66
Adjusting the Parking Brake
67
Checking the Brake Fluid Level
67
Checking the Brake Pads
68
Steering System
69
Inspection
69
Check the Tie-Rod Ends
69
Toe-In Adjustment
69
Wheels/Tires
70
Tire Pressure
71
Wheel Inspection
71
Drive Chain Slack
72
Adjustment
72
Checking and Lubricating the Cables
73
Lubricating the Levers 、Steering Shaft and Steering Knuckles
73
Body
74
Front/Rear Cargo Rack and Seat
74
Front Fender
75
Covering Parts and Footrest System
76
Headlight and Instrument Cluster
78
Intake and Exhaust System
79
Intake System
79
Int Ake and Exhaust System
80
Cleaning the Air Fill Tea Element
81
Installing the Air Intake Duct and Air Filter Case
82
Installing the Carburetor
82
Exhaust System
83
Checking the Exhaust System
84
Cleaning the Spark Arrester
84
Fuel System
85
Removing the Fuel Tank
86
Removing the Oil Switch Unit
86
Checking the Fuel Filter
86
Checking the Oil Switch Unit
86
Engine
87
Engine Removal
87
V-Belt Cooling Ducts and Chain Cover
87
Shift Arm
88
Hoses and Leads
89
Engine Mounting Bolt
90
Cylinder Head
91
Removing the Rocker Arms and Camshaft
91
Checking the Camshaft
93
Checking the Rocker Arms and Rocker Arm Shafts
93
Removing the Cylinder Head
94
Checking the Cylinder Head
95
Checking the Timing Chain Guides
96
Checking the Timing Chain Tensioners
96
Installing the Cylinder Head
97
Installing the Camshaft and Rocker Arms
97
Camshaft, Rocker Arms and Valves
99
Removing the Valves and Valve Springs
99
Checking the Valves and Valve Spring
100
Installing the Valves and Valve Springs
104
Cylinder and Piston
105
Removing the Cylinder and Piston
105
Checking the Cylinder and Piston
106
Checking the Piston Rings
107
Checking the Piston Pin
109
Installing the Piston and Cylinder
110
Belt Drive
112
Removing the Primary and Secondary Sheaves
112
Disassembling the Secondary Sheave
113
Checking the Clutch Shoe
113
Checking the V-Belt
114
Checking the Primary Sheave Weights
114
Checking the Primary Sheave Sliders
115
Checking the Secondary Sheave
115
Assembling the Primary Sheave
116
Assembling the Secondary Sheave
117
Disassembling the Oil Pump
120
Checking the Oil Pump
120
Assembling the Oil Pump
121
Removing the Transmission
125
Checking the Transmission
126
Checking the Crankshaft
128
Installing the Transmission
129
Front and Rear Wheels
132
Rear Wheels
134
Checking the Wheel Hubs
135
Checking the Brake Discs
136
Installing the Front Wheel Hub Bearings
137
Installing the Front Brake Discs
137
Front and Rear Brakes
138
Front Brake Pads
138
Rear Brake Pads
139
Replacing the Front and Rear Brake Pads
140
Front Brake Master Cylinder
142
Checking the Master Cylinder
147
Assembling the Brake Master Cylinder
147
Installing the Brake Master Cylinder
148
Front Brake Caliper
150
Rear Brake Caliper
151
Disassembling the Front and Rear Brake Calipers
152
Checking the Front and Rear Brake Calipers
152
Assembling the Front and Rear Brake Calipers
153
Installing the Front and Rear Brake Calipers
153
Parking Brake
155
Checking the Parking Brake
156
Pedal Assembly
157
Rear Axle and Rear Axle Hub
158
Removing the Rear Axle
159
Checking the Rear Axle
160
Checking the Drive Chain
160
Checking the Brake Disc
161
Installing the Driven Sprocket
162
Installing the Rear Axle
162
Front Arms and Front Shock Absorber
163
Installation
165
General Instructions
179
Battery Removal
181
Charging System
182
Short Circuit Test
182
Current Test
182
Regulator/Rectifier Inspection
183
Ignition System
184
CDI Unit Inspection
186
Troubleshootin
188
Ignition Switch
189
Handlebar Switch
189
Starter Button
189
Troubleshooting
191
Starting Failure/Hard Starting
191
Poor Idle Speed Performance
192
Poor Medium-And-High-Speed Performance
192
Faulty Clutch
192
Shock Absorber Malfunction
194
Unstable Handling
194
Faulty Lighting or Signaling System
194

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LONCIN LX200AU 2020 Service Manual (195 pages)

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