Infiltrator ECOPOD-NX Series Installation, Operation And Maintenance Manual

Fixed film wastewater treatment system

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R
March 2024
X
FIXED FILM WASTEWATER
TREATMENT SYSTEM
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
CM Team
Infiltrator Water Technologies
4 Business Park Road
P.O. Box 768
Old Saybrook, CT 06475-0768
(800) 221-4436
www.infiltratorwater.com
info@infiltratorwater.com

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Summarization of Contents

ECOPOD-NR and ECOPOD-NX Treatment Systems Notice
Service Area Notification
Instruction to post a notice in a service/utility area regarding the treatment system.
Service Record Keeping
Section to record service dates, performed services, and technician details.
Distributor and Homeowner Notes
System Certification and Regulations
Notes on system testing, NSF/ANSI standards, and compliance with local regulations.
Introduction to the Infiltrator Wastewater Treatment System
How the Infiltrator Aerobic Wastewater Treatment System Works
Explains the biological process of breaking down wastewater using aerobic bacteria.
Process Description of ECOPOD Systems
Details the treatment process within the ECOPOD chambers using engineered media and biomass.
Homeowner Care and Operation Instructions
Guidance for homeowners on daily and weekly system checks and observations.
Ongoing Maintenance and Care
Details semi-annual and annual maintenance requirements for the system.
Safety Warnings for System Operation
General Safety Precautions
Advises against improper organic loading, harsh chemicals, and hydraulic overloading.
Ant Infestation and Electrical Safety
Warns about ant damage and electrical safety during installation and operation.
Solids Removal Procedure
Details how to determine sludge levels and when to schedule tank pumping.
Seasonal Use Guidelines for ECOPOD Systems
Guidelines for System Not in Use (1-3 Months)
Instructions for systems not in use for 1-3 months, with power on or off, considering frost conditions.
Guidelines for System Not in Use (Over 3 Months)
Instructions for systems not in use for over 3 months, with power on or off, considering frost conditions.
System Sampling Procedures and Options
Sample Collection Procedures
Step-by-step guide on how to collect effluent samples for testing.
Alternative Vent and Sample Port Configurations
Illustrations and descriptions of alternative vent and sample port options.
Installation Instructions for Certified Installers
Tank Delivery and Handling
Guidelines for safely receiving, offloading, and inspecting tanks and components.
Setting and Backfilling Tanks
Procedures for properly setting and backfilling tanks according to manufacturer and regulatory requirements.
Plumbing Tank Inlets and Outlets
Instructions for solvent welding inlet and outlet piping for pretreatment and reactor tanks.
Plumbing the Air Distribution System
Steps for connecting the air grid assembly extension to the aerator line.
Installation Instructions (Continued)
Air Lift Assembly and Recirculation Line
Guidance on orienting and connecting the air lift assembly and recirculation line.
Pretreatment Tank Return Assembly Connection
Instructions for connecting the return assembly to the pretreatment tank.
Installation and System Startup Procedures
Connecting the Aerator and Air Supply
Instructions for connecting the aerator to air supply lines and piping.
Installing the Vent
Steps for installing the vent pipe and atrium vent for proper ventilation.
Mounting the Control Panel
Guidelines for mounting the control panel, electrical connections, and alarm system.
System Startup and Troubleshooting Guide
System Startup Procedure
Steps to start the system after installation, including water filling and aerator activation.
Troubleshooting Air Supply Malfunction
Checks and solutions for issues related to the aerator and air supply system.
Troubleshooting Internal Assembly and Overload
Diagnosing issues with internal connections, biological/hydraulic overload, and settling.
No Harsh Chemicals Should Be Put into the System
Guidance on substances to avoid and how to identify potential chemical issues.
Troubleshooting Guide
Troubleshooting Electrical System
Steps to diagnose and resolve issues with the aerator and alarm system.
Component Replacement Procedure
Instructions for replacing key components like the aerator, switches, and alarms.
General Comments and Best Practices
Recommendations for part usage, waste hauling, chronic problems, and record keeping.
ECOPOD-NR and ECOPOD-NX Unit Specifications
Unit Specifications and Material of Construction
Details on treatment capacity, tank volumes, and materials used for ECOPOD units.
Electrical Requirements for Aerators
Specifications for aerator models, including amperage, wattage, and voltage.
Control Panel Schematic
Setting High Level Pressure Switch
Procedure for adjusting the high-level pressure switch for the alarm system.
External Wiring Diagram
Diagram illustrating external wiring connections for the control panel.
Control Panel Internal Schematic
Schematic showing the internal electrical components and connections of the control panel.
Aerator (LW-250) Specifications and Schematic
LW-250 Aerator Performance Table
Table detailing performance metrics like flow rate, pressure, and current for the LW-250 aerator.
LW-250 Aerator Specification Summary
Summary of aerator specifications including voltage, input wattage, and weight.
LW-250 Aerator Flow Chart
Graphical representation of the LW-250 aerator's flow rate versus pressure.
ECOPOD Series Data Plates
ECOPOD-NX Series Data Plate
Example data plate for the ECOPOD-NX Series, showing model, certification, and serial number.
ECOPOD-NR Series Alarm Malfunction Panel Data Plate
Example data plate for the ECOPOD-NR Series alarm panel, detailing model and certification.
ECOPOD-NX Series Data Plates
ECOPOD-NX Series Data Plate (Second Example)
Second example data plate for the ECOPOD-NX Series, including model and certification details.
ECOPOD-NX Series Alarm Malfunction Panel Data Plate
Example data plate for the ECOPOD-NX Series alarm panel, showing model and certification.
Service Policy
Initial Service Policy
Details the two-year initial service policy including inspections and effluent quality checks.
Continuing Service Policy
Information on annually renewable service policies and their coverage.
Parts and Complaints
Information on obtaining replacement parts and how to submit complaints.
Warranty Information
Infiltrator Two (2) Year ECOPOD Series Limited Warranty
Details the limited warranty against defective materials and workmanship for two years.
Warranty Exercise and Limitations
Explains how to exercise warranty rights and limitations on remedies and damages.
Warranty Conditions and Exclusions
Lists conditions and applications not covered by the warranty, including installation errors.

Table of Contents