Apollo 84 Series Installation, Operation, Maintenance Manual

Full port & standard port three piece v-port ball valves

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WARNING: Please read this document in its entirety before
installing, operating, or performing maintenance on the
valve.
WARNING: Keep all body parts clear of rotating ball to
prevent serious injury. This is especially pertinent for
valves fitted with actuation.
This manual presents guidelines for the Installation, Operation and
Maintenance of manual and automated Apollo 83 & 86 Series Full
Port and 84 & 85 Series Standard Port 3-Piece V-Port Ball Valves.
Storage & Protection
Valves should be stored in original shipping containers until
installation with protective means in place to prevent any damaging
effects from the environment or other potentially damaging influences.
Valves should be properly supported and secured before moving to
prevent possible harm to personnel or damage to property.
Limitations
 Conditions supporting no greater than European Pressure
Equipment Directive (PED) Category III valves. Valves are not to
be used in safety functions such as safety loops or separating
incompatible fluids.
 For gases and liquids in European Pressure Equipment Directive
(PED) Groups 1 & 2.
Apollo Full Port & Standard Port Three Piece V-Port Ball Valves
Installation, Operation, & Maintenance Guide
 Service to be compatible with the materials of construction. Prior to
selection it is the user's responsibility to determine that the valve is
appropriate for the intended application. Applications should not
allow corrosion >.002"/year (.05mm/year).
 The possibility of material deterioration in service and need for
periodic inspections is the responsibility of the user.
 Mechanical supports are not to be welded directly to the valve;
however, they may be fitted to the associated piping.
 It is the piping system designer's responsibility to implement
appropriate protection measures to minimize reaction forces and
moments which result from supports, attachments, piping, etc.
 Laws of the state must be observed as they apply.
 In-service inspections may be required by national authorities of
the country where the valve is installed.
 Some national or local authorities may require periodic hydrostatic
testing.
 Only use approved replacement parts.
 V-port valves are intended for throttling applications. Additional
isolation valves may be required.
 Valves are primarily intended for industrial use.
 Level of training, experience or ability of users should be at least
that of trained and skilled maintenance personnel or technicians.
I111100.A
M18445
1

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Summary of Contents for Apollo 84 Series

  • Page 1 I111100.A M18445 Apollo Full Port & Standard Port Three Piece V-Port Ball Valves Installation, Operation, & Maintenance Guide WARNING: Please read this document in its entirety before  Service to be compatible with the materials of construction. Prior to selection it is the user’s responsibility to determine that the valve is installing, operating, or performing maintenance on the appropriate for the intended application.
  • Page 2: Installation

    2. Place the valve in the fully open position and remove handle, operator or actuator. Just prior to installation, remove each valve from its packaging. Examine the flow bore for debris. All Apollo ball valves are shipped in...
  • Page 3: Operation

    Media that may harden or solidify should not be allowed to remain stagnant in the valve cavity unless regular maintenance is performed. Operation Apollo Full Port and Standard Port 3-Piece valves are identified by Maintenance laser-etching the valve body. Apollo V-Port Ball Valves have a preferred flow direction denoted by a laser-etched arrow on the body.
  • Page 4 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Valve Adjustments Disassembly WARNING: Never back off the stem packing adjustment screws WARNING: Do not attempt to work on any valve under pressure. or nuts when the valve is under pressure.
  • Page 5 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide  The ball can now be removed from the body cavity. Maintain Reassembly for Valves with Graphite Packing internal grounding spring for reassembly. *NOTE: For Chlorine, Oxygen and similar services, assemble To remove stem packing: without lubricants.
  • Page 6 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide  Complete the fastener torqueing sequence with one final check of the stem packing. Remove the packing retention system and going around the bolt pattern clockwise at the specified torque compression tool.
  • Page 7: Final Adjustments

    Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Final Adjustments Occasionally after testing or initial start-up, a minor stem packing leak may occur. Adjust the stem packing as appropriate and as described in the section entitled “Valve Adjustments”.
  • Page 8 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Table 1 Stem Packing Adjustment Torque - 83/86 Series Full Port 83/86 Series Graphite Full Port Valve Packing Torque Packing Torque Size (in) (in-lbs) (in-lbs)
  • Page 9 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Table 3 Body Bolting Torque – 83/86 Series Full Port 83/86 Series Body Bolt Full Port Valve Torque (ft-lbs) Size (in) 12-16 18-24 1-1/2 68-90...
  • Page 10 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Table 5 -EF Packing Compression Tool Stem Compression Inside Outside Packing Height (in) Used on Diameter (in) Tool Part # Diameter Diameter (in) Number 0.375 *USE GLAND 1/2"...
  • Page 11 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Figure 1 Belleville Washer Arrangement Figure 2 Laser-etched Nameplate and Flow Direction Arrow *Characterized profile preferred to face upstream, as shown...
  • Page 12 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Figure 3 Exploded Assembly *Stem bearing, stem packing, and grounding springs not shown. *Handle extends as shown with the etching pad on the right side in open position.
  • Page 13 Apollo Full Port & Standard Port Three Piece Ball Valves Installation, Operation, & Maintenance Guide Figure 4 View of Live-Loaded Stem Packing...

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