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MACH
GAS-FIRED BOILER
®
CM300/CM399/CM500
With ENVI
®
Control
(PART # 1004905968)
C.S.A. Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water
Boilers
ASME Code, Section IV
Certified by Harsco Industrial, Patterson-Kelley
C.S.A. Design-Certified
Complies with ANSI Z21.13/CSA 4.9
Gas-Fired Low Pressure Steam and Hot Water
Boilers
Model #:_______
Serial #______________________
Start-Up Date:
_______________________
Harsco Industrial, Patterson-Kelley
155 Burson Street
East Stroudsburg, PA 18301
Telephone: (570) 476-7261
Facsimile: (570) 476-7247
www.harscopk.com
© 2011 Harsco Industrial, Patterson-Kelley
MACH212
MACH
CM300/CM399/CM500
®
Rev. 1.01 (03/07/13)
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Table of Contents
Related Manuals for Patterson-Kelley Harsco Industrial MACH CM399
Summarization of Contents
Boiler Safety Information
General Safety Guidelines
General safety guidelines for installation, operation, and servicing of the boiler.
Installer and Operator Training
Emphasizes the importance of proper training for safe operation and accident prevention.
Safety Features and Labels
Outlines customer responsibility for safety features and explains safety label meanings.
Electrical and Fire Hazards
Details specific safety measures for electrical, burn, fire, and explosion hazards.
Physical and Pressure Hazards
Covers safety precautions for crush, chemical, pressure, slip, and fall hazards.
Boiler Installation Procedures
Receiving and Storage
Instructions for inspecting the boiler upon receipt and proper storage before installation.
Compliance with Codes
Outlines compliance requirements with national, state, and local codes for installation.
Boiler Setup and Placement
Instructions for setting up the boiler, including foundation and base assembly.
Wall Mounting Installation
Guidance for installing the boiler using a wall bracket.
Installation Clearances
Specifies required minimum clearances to combustible surfaces and for service access.
Electrical Connections
Details wiring requirements, voltage, amperage, and grounding for the boiler.
High Voltage Terminal Block Assignments (TB2)
Details terminal assignments for the 120VAC circuit.
Low Voltage Terminal Block Assignments (TB1)
Details terminal assignments for the less than 32 VAC circuit.
Inlet Air and Exhaust Venting Codes
Lists applicable codes and standards for proper venting installation.
Gas Vent Categories
Defines categories for gas appliances based on vent gas temperature and pressure.
Venting Materials
Lists acceptable and prohibited materials for flue/exhaust venting systems.
Combustion Air Requirements
Details requirements for combustion air supply and ventilation for boiler operation.
Canadian Air Inlet Requirements
Specifies air inlet requirements for Canada based on CAN/CSA B149.1.
Flue Venting and Sizing
Vent Sizing Guidelines
Provides guidance on sizing the vent system according to ASHRAE standards.
Stainless Steel Venting
Details acceptable materials and installation for stainless steel venting systems.
CPVC Vent System Installation
Instructions for installing CPVC vent systems, including operating and installation conditions.
Vent Termination Clearances
Specifies required clearances for vent terminations based on installation type.
Sealed Combustion Systems
Intake Duct Materials and Sizing
Details materials and sizing requirements for air intake ducts in sealed systems.
Gas Piping Installation
Gas Supply Piping Installation
Procedures for connecting and testing the gas supply piping system.
Boiler Water Piping Design
Piping Design and Pumping Requirements
Details water flow requirements, pumping, and piping design considerations.
Water Piping Installation Details
Specifics on strainer, relief valve piping, low water cut-off, and drain valve.
Flushing and Filling Procedures
Instructions for flushing and filling the boiler system with water and water quality requirements.
Boiler Safety Checks
Ignition Safety System Test
Procedure for testing the ignition system's safety shutdown functionality.
Low Water Cut-off Test
Steps to test the low water cut-off circuit and probe functionality.
High-Limit Control Test
Procedure for testing the high-limit control's operation.
Gas Pressure Switches Test
How to test the low and high gas pressure switches.
Initial Boiler Adjustments
Operating Temperature Controller
Overview of the ENVI® control panel and navigation.
Boiler Setpoint Configuration
How to view and change boiler setpoints and comfort heat settings.
Additional CH Parameters
Details other configurable parameters for Comfort Heat modes.
Service Menu Functions
Describes the test modes available in the service menu for diagnostics.
Burner Adjustment and Combustion Setup
Combustion Setup and Adjustment
Procedures for setting up and adjusting combustion for optimal performance.
Boiler Operation and Controls
Control Panel Overview
Familiarization with the boiler's control panel and its functions.
Normal Lighting and Shut-Down
Procedures for normal lighting and shutting down the boiler.
Boiler Maintenance Schedule
Maintenance and Inspection Schedule
A schedule for daily, weekly, monthly, semi-annual, and annual maintenance tasks.
Burner Cleaning Procedures
Step-by-step instructions for cleaning the boiler burner.
Post-Repair and Maintenance Checks
Checks to perform after completing repairs or maintenance.
Boiler Sequence of Operation
Describes the sequence of events during boiler startup and operation.
Boiler Troubleshooting Guide
Understanding Lockouts and Errors
Explains the types of lockouts and how the ENVI® control displays errors.
Common Operational Issues
Discusses troubleshooting for loss of power and low water level issues.
Gas and Airflow Issues
Troubleshooting for low/high gas pressure, airflow problems, and blocked flue.
Flame and System Errors
Troubleshooting for flame failures, late flame, false flame, and blocked flue issues.
Manual Reset Error Codes
Lists and describes manual reset error codes (A##) and their meanings.
Auto-reset Error Codes
Lists and describes auto-reset error codes (E##) and their meanings.
Wiring Diagrams and Terminal Blocks
High Voltage Terminal Block Assignments (TB2)
Details terminal assignments for the 120 VAC circuit.
Low Voltage Terminal Block Assignments (TB1)
Details terminal assignments for the less than 32 VAC circuit.
Boiler Parts List
Main Assembly Parts
Identifies major components of the boiler's main assembly.
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