Enerpac BTW1000 Operation And Maintenance Manual

Enerpac BTW1000 Operation And Maintenance Manual

Battery torque wrench

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Operation and Maintenance Manual
Battery Torque Wrench
Models BTW500, BTW1000, BTW2000, BTW3000, and BTW6000
Document Number: L4809
Document Revision: C
Issue Date: 29-APR-2024
Language: English
EN
To reduce the risk of injury, user must read and understand this document before use.

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Table of Contents
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Summarization of Contents

1.0 SAFETY
1.1 Battery Operated Torque Wrench Safety Precautions
Precautions for safe use of battery-operated torque wrenches, including warnings about explosive atmospheres and moisture.
1.2 Battery First Aid Instructions
Immediate actions for skin contact, eye exposure, or ingestion of battery liquid.
1.3 Symbols
Explanation of pictorial symbols on the torque wrench and battery for hazard communication.
1.4 Labels
Ensuring torque wrench labels and decals are legible and securely affixed.
1.5 State of California Proposition 65 Warning (battery)
Warning about battery chemicals known to cause cancer and reproductive harm in California.
2.0 COMPLIANCE
2.1 Compliance Statements
Statements confirming the battery torque wrench conforms to applicable standards and certification marks.
2.2 Electromagnetic Compatibility (EMC)
Information on the torque wrench's conformance to CE-EMC and FCC emission and immunity standards.
2.3 Battery Safety Certifications
Reference to the battery manual for additional certifications pertaining to the Li-Ion battery.
3.0 TECHNICAL PRODUCT DATA
3.1 Dimensions
Table providing physical dimensions (height, length, diameter) for various torque wrench models.
3.2 Specifications
Table detailing technical specifications like square drive, torque ranges, weight, and RPM for different models.
3.3 Battery Specifications
Details on battery model numbers, voltage, capacity, weight, and approximate charging times.
3.4 Battery Charger Specifications
Information on available battery charger models for different regions and their specifications.
4.0 FEATURES AND COMPONENTS
Overview of Torque Wrench Features and Components
Identification and description of the main parts and features of the Enerpac Battery Torque Wrench.
5.0 DESCRIPTION
5.1 Receiving Instructions
Instructions for inspecting components for shipping damage and notifying the carrier if found.
6.0 BATTERY
6.1 Overcurrent and Overtemperature Protection
Explanation of automatic battery shut-off due to excessive current draw or high internal temperature.
6.2 Cold Weather Operation
Guidance on operating the torque wrench in cold temperatures and how to warm up the battery.
6.3 Battery Installation and Removal
Step-by-step instructions for installing and removing the battery from the torque wrench.
7.0 OPERATION
7.1 Setup Before Operation
Checks and preparations required before operating the torque wrench, including reaction arm and drive selection.
7.2 Torque Setting
Procedure for setting the desired torque value and changing measurement units on the LCD display.
7.3 Power Switch
Description of the trigger switch operation and conditions for turning it OFF.
7.4 Operating Precautions
Safety precautions to follow during operation, such as keeping hands clear and using correct accessories.
7.5 Tightening And Loosening Process
Detailed steps for tightening and loosening fasteners using the torque wrench, including reaction arm placement.
9.0 PART LIST
Handle Adaptor Kit Parts
Exploded view and part list for the handle adaptor kit with item numbers and part numbers.
9.2 Handle Repair Kit
Handle Repair Kit Parts
Exploded view and part list for the handle repair kit, including item number, description, and part number.
9.3 BTW500 Gearbox Assembly Parts View
BTW500 Gearbox Assembly Parts
Exploded view and part list for the BTW500 gearbox assembly, detailing components and part numbers.
9.4 BTW1000 Gearbox Assembly Parts View
BTW1000 Gearbox Assembly Parts
Exploded view and part list for the BTW1000 gearbox assembly, detailing components and part numbers.
9.5 BTW2000 Gearbox Assembly Parts View
BTW2000 Gearbox Assembly Parts
Exploded view and part list for the BTW2000 gearbox assembly, detailing components and part numbers.
9.6 BTW3000 Gearbox Assembly Parts View
BTW3000 Gearbox Assembly Parts
Exploded view and part list for the BTW3000 gearbox assembly, detailing components and part numbers.
9.7 BTW6000 Gearbox Assembly Parts View
BTW6000 Gearbox Assembly Parts
Exploded view and part list for the BTW6000 gearbox assembly, detailing components and part numbers.
9.8 Accesories
Accessory Parts Overview
Illustration and description of various accessories for the torque wrench, including reaction arms and extension drives.

Table of Contents