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TFT J140 Maintenance Procedure

Hand held ball valve and detent style hand held ball valve

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WARNING
WARNING
TASK FORCE TIPS LLC
MADE IN USA · tft.com
©Copyright Task Force Tips LLC 2001-2021
Hand Held Ball Valve (D, F, and J series)
and Detent Style Hand Held Ball Valve
Maintenance and Service Procedure
Service technicians bear responsibility for ensuring use of appropriate protective clothing and
equipment. The chosen protective clothing and equipment must provide protection from potential
hazards users may encounter while servicing equipment. Requirements for protective clothing and
equipment are determined by the Authority Having Jurisdiction (AHJ).
After any maintenance or service, equipment must be inspected and tested for proper operation
and function per NFPA 1962 test procedures and the FLOW CHARACTERISTICS and OPERATION
and INSPECTION CHECKLIST in the operator manual.
This publication is intended for those who prefer to perform service on their own equipment.
Factory service is available and repair time seldom exceeds one day in our facility. Factory serviced
nozzles are repaired by experienced technicians, fully tested, and promptly returned functioning to
original specifications. Task Force Tips assumes no liability for damage to equipment or injury to
personnel that is a result of user service.
DANGER
PERSONAL RESPONSIBILITY CODE
The member companies of FEMSA that provide emergency
response equipment and services want responders to know and
understand the following:
1.
Firefighting and Emergency Response are inherently
dangerous activities requiring proper training in their hazards
and the use of extreme caution at all times.
2. IT IS YOUR RESPONSIBILITY to read and understand
any user's instructions, including purpose and limitations,
provided with any piece of equipment you may be called on
to use.
3. IT IS YOUR RESPONSIBILITY to know that you have been
properly trained in Firefighting and/or Emergency Response
and in the use, precautions, and care of any equipment you
may be called upon to use.
4. IT IS YOUR RESPONSIBILITY to be in proper physical
condition and to maintain the personal skill level required to
operate any equipment you may be called upon to use.
5. IT IS YOUR RESPONSIBILITY to know that your equipment is
in operable condition and has been maintained in accordance
with the manufacturer's instructions.
6. Failure to follow these guidelines may result in death, burns or
other severe injury.
Fire and Emergency Manufacturers and Service Association, Inc.
PO Box 147, Lynnfield, MA 01940 • www.FEMSA.org
© 2020 FEMSA. All Rights Reserved.
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 · 219-462-6161 · Fax 219-464-7155
1
LKR-200 June 22, 2021 Rev05

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Summary of Contents for TFT J140

  • Page 1 PO Box 147, Lynnfield, MA 01940 • www.FEMSA.org © 2020 FEMSA. All Rights Reserved. TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA 800-348-2686 · 219-462-6161 · Fax 219-464-7155 MADE IN USA · tft.com ©Copyright Task Force Tips LLC 2001-2021 LKR-200 June 22, 2021 Rev05...
  • Page 2: Label Replacement

    GENERAL INFORMATION THREADED JOINTS ® Threaded joints have been secured at the factory using Loctite brand red or blue thread locking adhesive. • Disassembly of joints where red Loctite is used requires a minimal application of heat with a oxyacetylene torch to break the bond. •...
  • Page 3: Service Procedure

    D, F, AND J SERIES HAND HELD BALL VALVES REQUIRED TOOLS Tools NOT Supplied in Repair Kit Repair Kits and Mandrels Bench Vise Waterway Size Mandrel* Repair Kit Repair Kit (parts, mandrel (parts only, no & drill bits tools included) included) Hammer 3/4”...
  • Page 4: Handle Installation

    REASSEMBLY 3.3.1 VALVE BALL INSTALLATION 1. Stand the valve vertically on the drill press and clamp in the vise with coupling end up. 2. Place the BELLEVILLE WASHER in the VALVE BODY so the large diameter is touching the valve body and the small diameter (raised) is facing up.
  • Page 5 D75 1” BALL VALVE ITEM DESCRIPTION PART # 75 VALVE BODY 1.0" D07520 75 TRUNNION D07540 O-RING-010 VO-010 DQ HANDLE SUBASSEMBLY DQ860 SPIROL PIN V1900 WASHER VM4901 GRIP SPACER D075 HM693-D 3/8-16 X 1 SOCKET HEAD SCREW VT37-16SH1.0 PISTOL GRIP - BLACK HM692-BLK 3/8-16 X 5/16 SET SCREW VT37-16SS312...
  • Page 6 D100D 1” BALL VALVE ITEM DESCRIPTION PART # 100 VALVE BODY 1.0" D10020 100 TRUNNION F10040 O-RING-012 VO-012 FQ HANDLE SUBASSEMBLY FQ860 SPIROL PIN V1900 WASHER VM4901 GRIP SPACER F100 HM693-F 3/8-16 X 1 SOCKET HEAD SCREW VT37-16SH1.0 PISTOL GRIP - BLACK HM692-BLK 3/8-16 X 5/16 SET SCREW VT37-16SS312...
  • Page 7 F100 1.5” BALL VALVE ITEM DESCRIPTION PART # 100 VALVE BODY 1.5" F10020 100 TRUNNION F10040 O-RING-012 VO-012 FQ HANDLE SUBASSEMBLY FQ860 SPIROL PIN V1900 WASHER VM4901 GRIP SPACER F100 HM693-F 3/8-16 X 1 SOCKET HEAD SCREW VT37-16SH1.0 PISTOL GRIP - BLACK HM692-BLK 3/8-16 X 5/16 SET SCREW VT37-16SS312...
  • Page 8 F125F & F125FP BALL VALVE ITEM DESCRIPTION PART # 125 VALVE BODY 1.5" F12520 140 TRUNNION F14040 O-RING-014 VO-014 125 TAB HANDLE SUBASSEMBLY F12560 SPIROL PIN V1920 WASHER VM4901 GRIP SPACER F140 HM693-J 3/8-16 X 1 SOCKET HEAD SCREW VT37-16SH1.0 PISTOL GRIP - BLACK HM692-BLK 3/8-16 X 5/16 SET SCREW...
  • Page 9 F140 1.5” & J140 2.5” BALL VALVE ©Copyright Task Force Tips LLC 2001-2021 LKR-200 June 22, 2021 Rev05...
  • Page 10 ITEM DESCRIPTION QTY PART # ITEM DESCRIPTION PART # 140 VALVE BODY 1.5" F14020 140 FRONT SEAT F14070 140 TRUNNION F14040 140 BALL F14030 O-RING-014 VO-014 COUPLING 1.5" F14097 17** FT HANDLE SUBASSEMBLY FQ860 140 COUPLING 2.5” J14097 SPIROL PIN V1920 O-RING-129 VO-129...
  • Page 11 DETENT STYLE HAND HELD BALL VALVES This Service Procedure is intended for use with the HVIT, H-VIT, H-VO, H-VOI, H-2VO, H-2VOI, H-2VPPIT, H-3VO, and H-3VOI, series of 1.5" and 2.5" inlet Ball Valves. Tools NOT Supplied in Repair Kit Repair Kits Bench Vise H-VO Ball Valve Repair Kit P690-KIT...
  • Page 12 BAIL HANDLE REPLACEMENT 5.4.1 DISASSEMBLY 1. Perform Steps 1-6 of Section 5.3.1 for valve disassembly. 2. Remove BUTTON HEAD SCREW (20 or 65) from each side of the BAIL HANDLE. 3. Push each TRUNNION (25 or 73) with TEFLON WASHER (24 or 72) into the VALVE BODY then fully remove them, one side at a time.
  • Page 13 H-3VO AND H-3VOI 2.5” BALL VALVE ITEM DESCRIPTION QTY PART # ITEM DESCRIPTION QTY PART # 3/16" SS BALL V2120 DETENT SPRING P360 3/8-16 X 5/16 SET SCREW VT37-16SS312 STOP LUG P350 10-32 X 1/4 SET SCREW VT10Y32SS250 SPIROL PIN VP250X.625H PISTOL GRIP - BLACK HM692-BLK...
  • Page 14 HVIT, H-VIT, H-VO, H-VOI, H-2VO, H-2VOI, AND 1.5” BALL VALVE ©Copyright Task Force Tips LLC 2001-2021 LKR-200 June 22, 2021 Rev05...
  • Page 15 * -SPECIFY DESIRED THREAD WHEN ORDERING ** -CONTACT THE FACTORY FOR USE WITH 2.5” CONNECTIONS For questions regarding troubleshooting, parts, or repair, contact your local dealer or TFT’s service department. ©Copyright Task Force Tips LLC 2001-2021 LKR-200 June 22, 2021 Rev05...
  • Page 16 TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA 800-348-2686 · 219-462-6161 · Fax 219-464-7155 MADE IN USA · tft.com ©Copyright Task Force Tips LLC 2001-2021 LKR-200 June 22, 2021 Rev05...