HADEF 209/05 Installation, Operating And Maintenance Instruction

Monorail trolleys

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Installation, Operating and
Maintenance Instructions
Monorail Trolleys
as monorail push travel trolley
as monorail hand geared trolley
with threaded bold
208/05
208/05G
208/05
209/05
G
209/05
209/05G
Rev.04 5.52.695.00.01.04

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Table of Contents
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Summarization of Contents

Safety
Warning notice and symbols
Explains DANGER!, WARNING!, CAUTION!, NOTICE! symbols and their meaning.
Duty of care of the owner
Outlines owner's responsibility and liability regarding equipment use and hazards.
Requirements for operating personnel
Details qualifications, training, and responsibilities of operating personnel.
Appropriate use
Defines intended use, load limits, and conditions for safe operation.
Basic safety measures
Lists general safety practices, maintenance, inspection, and load handling rules.
Transport and Storage
Transport
Instructions for safe transport of the equipment.
Safety device for transport
Guidance on removing transport safety devices before operation.
Storage
Procedures for storing equipment in a clean, dry place and protecting it.
Description
Areas of application
Specifies where the trolleys can be used and environmental considerations.
Design
Introduces different trolley types and their visual representation.
Functions
Explains how push travel and hand geared trolleys operate.
Important components
Lists and describes key parts like trolley wheels, side plates, and load bolts.
Installation
Trolley
General instructions for trolley assembly and mounting on a beam.
Adjusting the gauge
Details how to adjust trolley gauge for different beam flange widths.
Installation on the beam
Step-by-step guide for mounting the trolley onto the beam.
Commissioning
General
Operator responsibility, hazard analysis, and regulations for commissioning.
Functional Test
Checks before the initial start-up
Specific checks for trolley drive and hand gear before first use.
Functional test
How to perform a functional test on trolleys by moving them to end stops.
Maintenance
General
General guidelines for maintenance and who can perform it.
Monitoring
Factors affecting monitoring and servicing intervals.
Inspection
Periodic checks
Details periodic inspection requirements and frequency for various components.
Service
Lubricant - Selection
Lists recommended lubricants for different parts of the trolley.
Lubricant for food industry – Selection (as option*)
Specifies lubricants for food industry applications.
Decommissioning
Temporary decommissioning
Steps for temporary shutdown and storage.
Final decommissioning/disposal
Procedures for final disposal in compliance with environmental regulations.

Table of Contents