Honeywell RM7897C Installation Instructions Manual

Honeywell RM7897C Installation Instructions Manual

Relay module

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RM7897A,C 7800 SERIES
Relay Modules
APPLICATION
The RM7897A,C are microprocessor-based integrated
burner controls for automatically fired gas, oil, or
combination fuel single burner applications. The
RM7897A,C system consist of a relay module, subbase,
amplifier, and purge card. Options include: 2-line VFD (see
document 65-0090) or 4-line LCD (see document 32-
00110) Keyboard Display Module, Data ControlBus™
Module, remote display mounting, Expanded Annunciator
or Modbus module.
Functions provided by the RM7897A,C include automatic
burner sequencing, flame supervision, system status
indication, system or self-diagnostics and
troubleshooting.
The RM7897 adds a proof of closure input to the standard
primary control function of the RM7895/RM7896
product. It adds a blinking fault code function to the
POWER LED on Alarm shutdown. It also adds
programmable postpurge using the S7800A1142
Keyboard Display Module (KDM).
The RM7897A1002 offers selectable pilot operation,
intermittent on terminal 8 or interrupted on terminal 21.
The RM7897C1000 offers interrupted pilot and delayed
main valve for 2-step firing (Low-High-Low) applications.
The RM7897C1018 has 4 second MFEP (main flame
establishing period).
The RM7897C1026 provides a special recycle function for
configuration of Jumper JR2:
JR 2 intact: Recycle on loss of flame.
JR2 clipped: If flame loss occurs during the first 15
seconds in the Run period, then lockout occurs. If
flame loss occurs after 15 seconds into the Run
period, then recycle.
Factory default for Post Purge time: 15 seconds.
SIL
Capable
3
INSTALLATION INSTRUCTIONS
This document provides installation and static checkout
instructions. Other applicable publications are:
Publication
No.
32-00110
S7800A2142 4-line LCD Keyboard Display
Module Product Data
65-0084
Q7800A,B 22-Terminal Wiring Subbase
Product Data
65-0288
S7800A1142 Keyboard Display Module
Product Data
65-0091
S7810A Data ControlBus Module™ Product
Data
65-0095
S7820 Remote Reset Module Product Data
65-0097
221729C Dust Cover Installation
Instructions
65-0101
S7830 Expanded Annunciator Product Data
65-0109
R7824, R7847, R7848, R7849, R7851,
R7852, R7861, R7886 Flame Amplifiers for
the 7800 Series Product Data
65-0131
221818A Extension Cable Assembly
Product Data
65-0229
7800 SERIES Relay Modules Checkout and
Troubleshooting Product Data.
This document covers the following 7800 Series Relay
Modules:
• RM7897A1002
• RM7897A2002
• RM7897C1000
• RM7897C2000
SPECIFICATIONS
Electrical Ratings (See Table 3):
Voltage and Frequency:
RM7897A,C: 120 Vac (+10/-15%), 50/60 Hz (± 10%).
Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A Fast Blow, type SC or
equivalent.
Environmental Ratings:
Ambient Temperature:
Operating: -40°F to 140°F (-40°C to +60°C).
Storage: -40°F to 150°F (-40°C to +66°C).
Product
32-00158-03

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Table of Contents
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Summarization of Contents

Product Application and Specifications
Application Overview
Details the integrated burner control functions for gas/oil applications.
Technical Specifications Summary
Covers electrical ratings, environmental conditions, and applicable publications.
Installation Guide and Precautions
Installation, Location, and Subbase Mounting
Covers safety, placement, and subbase mounting instructions for installation.
Wiring and Sequence Details
Subbase Wiring, Compatibility, and Routing
Explains subbase models, compatibility, wire routing, and potential error codes.
Recommended Wire Routing
Provides guidelines for routing various leadwires to prevent interference.
Burner Sequence Diagrams
RM7897A Sequence and Wiring
Illustrates subbase wiring and the burner sequence for RM7897A.
RM7897C Sequence and Wiring
Details subbase wiring and burner sequence specific to the RM7897C model.
Verification and Checkout Procedures
Final Wiring Check
Outlines steps to verify power supply and all wiring connections before operation.
Static Checkout Process
Introduces the process of verifying subbase wiring and component operation.
Testing and Module Installation
General Testing and Equipment
Provides guidance on performing tests, including safety and recommended equipment.
Mounting the Relay Module
Details the physical installation of the relay module onto the subbase.
Static Checkout Tests
Executing Static Checkout Tests
Lists specific tests to verify subbase wiring and component operation.
System Setup and Configuration
Post Purge Setup Procedure
Guides the user through configuring the post-purge timing using the KDM.
Confirming Post Purge Settings
Details confirming and saving the postpurge time settings via the KDM.
Technical Features and Safety Shutdowns
Principal Technical Features
Highlights the RM7897's flame safeguard functions and advancements.
Safety Shutdown Conditions and Sequence
Lists shutdown conditions and describes the system's response to safety events.
Operation Sequence Details
Initiate, Standby, Pre-Purge, and Trials
Explains initial states, pre-purge, and flame establishing periods.
Run, Post Purge, and Test Switch
Covers normal operation, post-purge, and the function of the Run/Test switch.
Settings, Troubleshooting, and Fault Codes
Selectable Configuration Jumpers
Describes the three jumper options for configuring system behavior.
POWER LED Fault Code Diagnosis
Explains how POWER LED blinking codes identify system faults.
Troubleshooting Fault Codes
Detailed Fault Code Troubleshooting
Provides detailed troubleshooting steps for various fault codes encountered.
Safety and Security
Device Protection and Interface Security
Advises on securing the device, interfaces, and covers the license agreement.

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