NOTE: The information in this Service Data is correct and complete as of the time of printing. Options or updates to the XVision System that were developed after publication may not be included. ® TABLE OF CONTENTS SAFE MAINTENANCE PRACTICES INTRODUCTION COMPONENTS IR CAMERA BRACKET KIT...
• IR Camera/Display Combination component or plug unless you are certain all system pressure has been depleted. Parts/Kits listed with piece numbers are serviceable and 8. Use only genuine Bendix replacement parts, ® can be ordered through Bendix. components and kits. Replacement hardware, tubing, hose, fittings, etc.
IR CAMERA BRACKET KIT (PIECE NO. IR Camera Bracket with Aiming Adjusters (piece no. 5010673) – One IR camera bracket is provided in the IR 5010078) INCLUDES: camera bracket kit. The bracket includes a standoff base, Mounting Bracket Kit (piece no. 5010187) – The mounting standoff pivot assembly and aiming adjusters all of which bracket is designed to mount to the vehicle roof (horizontal are preinstalled.
FRICTION HINGE MOUNTING KIT (PIECE NO. Mounting Brackets 5010082) Friction hinge mounting allows the driver to use the sun visor during the day and the XVision system at night. The ® display pivots on a pair of friction hinges, similar to a vehicle sun visor.
HARNESS KIT (PIECE NO. 5010083) Display Harnesses (CB style: piece no. 5010259, service piece no. 801151; Friction Hinge: piece no. 5010263, The harness kit includes: service piece no. 801155) – The harness kit includes two IR Camera Harness (piece no. 5010246, service piece display harnesses, one for CB style mounts and one for the no.
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Vehicle Harness (piece no. 5010260, service piece no. Jumper Harness (piece no. 5010441, service piece no. 801157) – The vehicle harness is approximately 12 feet 801152) – The jumper harness acts as an “extension cord” long and provides power to the XVision system.
FIGURE 12 - IR CAMERA Video Display (piece no. 5010210, service piece no. 801154) – The display is operational within the range of -40°C to 60°C. During power-up, the Bendix icon will be ® displayed in the combiner for approximately 45 seconds.
XVision System. Each of the replacement kits can be ® 5010192) ordered through Bendix. The window replacement kit includes one replacement IR For instructions on installing replacement parts, see the camera window, o-ring and locking pin. See Figure 16. appropriate section of Servicing the XVision System, ®...
ELECTRICAL SYSTEM OPERATING INPUT VOLTAGE The IR camera is operational in the temperature range POWER AND GROUND (POWER INPUTS) between -40°C to 60°C. Normally, the IR camera takes about Electrical power to the XVision system is provided through ® 45 seconds to warm up. However, as the external the vehicle harness.
IR CAMERA BRACKET REPLACEMENT Mounting bracket can be The new IR camera bracket will have factory-installed aiming anywhere along driver’s Driver’s centerline of sight and adjusters and standoff base/pivot assembly. Centerline must be parallel to lateral of Sight axis of vehicle 1.
Attach the IR camera to the IR camera bracket IR CAMERA 13. Position the IR camera onto the factory-installed aiming Maintaining assemblies. Refer to Figure 22. The IR camera weighs approximately 2 lbs. Conduct the 14. Rotate the pivot locks on the ends of the aiming following maintenance inspections on a regular basis.
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Replacing the Aiming Adjusters 6. Replace the damaged parts with the new aiming adjusters and standoff pivot assembly that were received with the 1. Unlock the IR camera by turning the two IR camera service kit (piece no. 5010079). aiming adjusters and the IR camera standoff 1/4 turn counterclockwise.
IR CAMERA WINDOW 8. Turn the bezel heater assembly 1/4 turn clockwise to reattach it to the IR camera. Note: Ensure the window Maintaining is positioned correctly or it can be damaged when The IR camera window, a 1.3 mm thick silicon disk, is an installing the bezel.
IR CAMERA WINDOW HEATER REPLACEMENT 1. Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise. 2. Remove the IR camera from the IR camera bracket to gain easier access to the connectors. 3.
DISPLAY Maintaining the Fold Mirror Remove heavy dirt or grit from the fold mirror with air. Clean Maintaining the Combiner Mirror the fold mirror with a soft, damp cloth moistened with window The combiner is a sensitive optical element and should be cleaning solution.
Display Bracket Replacement - CB Style Mount Display Bracket Replacement - CB Style Mount (Dashboard) (Overhead) 1. Unscrew and disconnect the 25-pin connector of the Refer to CB Style Mount (Dashboard) procedure. display harness. Display Bracket Replacement - Friction Hinge 2.
System harnesses is replaceable and ® display harness. can be ordered through Bendix. Refer to Figure 43 on page 22 for more detailed information regarding the electrical wiring 2. Unscrew the threaded knobs from the display and of the system.
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10. From inside the cab, push the threaded nut through the Cable Tie hole in the roof. NOTE: The threaded section of the nut should protrude past the vehicle surface. Refer to Figure 31. Heat Shrinkable Shroud 6-pin connector O-Ring 2-pin connector FIGURE 32 - CONNECTING THE CAMERA HARNESSES Externally...
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TABLE 6 - VEHICLE HARNESS WIRING 27. Re-install the headliner and the “A” pillar cover. 28. Turn on the system to verify that it is operating correctly. 29. Aim and adjust the IR camera. Refer to Aiming the IR Camera on pages 20 and 21. t i n Display Harness s t l...
AIMING THE IR CAMERA Combiner Image The aiming adjusters on the IR camera bracket allow the forward field of view (FOV) of the IR camera to be adjusted horizontally and vertically. The adjustment screw head(s) will accommodate an E8 external Torx or a T15 internal ®...
VERTICAL AIMING AND ADJUSTING Combiner Image The virtual image should be aligned vertically so that the Center of horizon appears in the lower one-half to one-third of the Combiner combiner. Keeping the image at this adjustment should Horizon provide a view of the road when the vehicle is driven up and down hills.
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FIGURE 43 - ELECTRICAL WIRING DIAGRAM FOR XVISION SYSTEM ®...
Troubleshooting Your XVision System ® Situation Possible Solutions No image on the display. Bendix logo does not Check that the combiner is open to an angle that allows you to appear during power-up, combiner and fold mirror see the image. are open.
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Wait two minutes after the XVision ® system has been powered to Bendix logo fades away on the display. view the IR camera image. Check to see if the IR camera window is blocked. Headlamps were turned off and the XVision system timed out ®...