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Table of Contents
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Summary of Contents for BENDIX XVISION VISION SYSTEMS

  • Page 1 ® Bendix XVision System ® ® ® / t i t c i / t i y l l . x i r r i t c i . ) r Figure 1 XVision ® System...
  • Page 2: Table Of Contents

    NOTE: The information in this Service Data is correct and complete as of the time of printing. Options or updates to the XVision System that were developed after publication may not be included. ® TABLE OF CONTENTS SAFE MAINTENANCE PRACTICES INTRODUCTION COMPONENTS IR CAMERA BRACKET KIT...
  • Page 3: Safe Maintenance Practices

    • IR Camera/Display Combination component or plug unless you are certain all system pressure has been depleted. Parts/Kits listed with piece numbers are serviceable and 8. Use only genuine Bendix replacement parts, ® can be ordered through Bendix. components and kits. Replacement hardware, tubing, hose, fittings, etc.
  • Page 4: Ir Camera Bracket Kit

    IR CAMERA BRACKET KIT (PIECE NO. IR Camera Bracket with Aiming Adjusters (piece no. 5010673) – One IR camera bracket is provided in the IR 5010078) INCLUDES: camera bracket kit. The bracket includes a standoff base, Mounting Bracket Kit (piece no. 5010187) – The mounting standoff pivot assembly and aiming adjusters all of which bracket is designed to mount to the vehicle roof (horizontal are preinstalled.
  • Page 5: Cb Style Mounting Kit

    FRICTION HINGE MOUNTING KIT (PIECE NO. Mounting Brackets 5010082) Friction hinge mounting allows the driver to use the sun visor during the day and the XVision system at night. The ® display pivots on a pair of friction hinges, similar to a vehicle sun visor.
  • Page 6: Harness Kit

    HARNESS KIT (PIECE NO. 5010083) Display Harnesses (CB style: piece no. 5010259, service piece no. 801151; Friction Hinge: piece no. 5010263, The harness kit includes: service piece no. 801155) – The harness kit includes two IR Camera Harness (piece no. 5010246, service piece display harnesses, one for CB style mounts and one for the no.
  • Page 7 Vehicle Harness (piece no. 5010260, service piece no. Jumper Harness (piece no. 5010441, service piece no. 801157) – The vehicle harness is approximately 12 feet 801152) – The jumper harness acts as an “extension cord” long and provides power to the XVision system.
  • Page 8: Aiming Adjuster Tool

    FIGURE 12 - IR CAMERA Video Display (piece no. 5010210, service piece no. 801154) – The display is operational within the range of -40°C to 60°C. During power-up, the Bendix icon will be ® displayed in the combiner for approximately 45 seconds.
  • Page 9: Replacement Kits

    XVision System. Each of the replacement kits can be ® 5010192) ordered through Bendix. The window replacement kit includes one replacement IR For instructions on installing replacement parts, see the camera window, o-ring and locking pin. See Figure 16. appropriate section of Servicing the XVision System, ®...
  • Page 10: Electrical System

    ELECTRICAL SYSTEM OPERATING INPUT VOLTAGE The IR camera is operational in the temperature range POWER AND GROUND (POWER INPUTS) between -40°C to 60°C. Normally, the IR camera takes about Electrical power to the XVision system is provided through ® 45 seconds to warm up. However, as the external the vehicle harness.
  • Page 11: Mounting Bracket

    IR CAMERA BRACKET REPLACEMENT Mounting bracket can be The new IR camera bracket will have factory-installed aiming anywhere along driver’s Driver’s centerline of sight and adjusters and standoff base/pivot assembly. Centerline must be parallel to lateral of Sight axis of vehicle 1.
  • Page 12: Ir Camera

    Attach the IR camera to the IR camera bracket IR CAMERA 13. Position the IR camera onto the factory-installed aiming Maintaining assemblies. Refer to Figure 22. The IR camera weighs approximately 2 lbs. Conduct the 14. Rotate the pivot locks on the ends of the aiming following maintenance inspections on a regular basis.
  • Page 13 Replacing the Aiming Adjusters 6. Replace the damaged parts with the new aiming adjusters and standoff pivot assembly that were received with the 1. Unlock the IR camera by turning the two IR camera service kit (piece no. 5010079). aiming adjusters and the IR camera standoff 1/4 turn counterclockwise.
  • Page 14: Ir Camera Window

    IR CAMERA WINDOW 8. Turn the bezel heater assembly 1/4 turn clockwise to reattach it to the IR camera. Note: Ensure the window Maintaining is positioned correctly or it can be damaged when The IR camera window, a 1.3 mm thick silicon disk, is an installing the bezel.
  • Page 15: Ir Camera Window Heater

    IR CAMERA WINDOW HEATER REPLACEMENT 1. Unlock the IR camera by turning the two IR camera aiming adjusters and the IR camera standoff 1/4 turn counterclockwise. 2. Remove the IR camera from the IR camera bracket to gain easier access to the connectors. 3.
  • Page 16: Display

    DISPLAY Maintaining the Fold Mirror Remove heavy dirt or grit from the fold mirror with air. Clean Maintaining the Combiner Mirror the fold mirror with a soft, damp cloth moistened with window The combiner is a sensitive optical element and should be cleaning solution.
  • Page 17: Display Bracket

    Display Bracket Replacement - CB Style Mount Display Bracket Replacement - CB Style Mount (Dashboard) (Overhead) 1. Unscrew and disconnect the 25-pin connector of the Refer to CB Style Mount (Dashboard) procedure. display harness. Display Bracket Replacement - Friction Hinge 2.
  • Page 18: Display Replacement

    System harnesses is replaceable and ® display harness. can be ordered through Bendix. Refer to Figure 43 on page 22 for more detailed information regarding the electrical wiring 2. Unscrew the threaded knobs from the display and of the system.
  • Page 19 10. From inside the cab, push the threaded nut through the Cable Tie hole in the roof. NOTE: The threaded section of the nut should protrude past the vehicle surface. Refer to Figure 31. Heat Shrinkable Shroud 6-pin connector O-Ring 2-pin connector FIGURE 32 - CONNECTING THE CAMERA HARNESSES Externally...
  • Page 20 TABLE 6 - VEHICLE HARNESS WIRING 27. Re-install the headliner and the “A” pillar cover. 28. Turn on the system to verify that it is operating correctly. 29. Aim and adjust the IR camera. Refer to Aiming the IR Camera on pages 20 and 21. t i n Display Harness s t l...
  • Page 21: Aiming The Ir Camera

    AIMING THE IR CAMERA Combiner Image The aiming adjusters on the IR camera bracket allow the forward field of view (FOV) of the IR camera to be adjusted horizontally and vertically. The adjustment screw head(s) will accommodate an E8 external Torx or a T15 internal ®...
  • Page 22: Vertical Aiming

    VERTICAL AIMING AND ADJUSTING Combiner Image The virtual image should be aligned vertically so that the Center of horizon appears in the lower one-half to one-third of the Combiner combiner. Keeping the image at this adjustment should Horizon provide a view of the road when the vehicle is driven up and down hills.
  • Page 23 FIGURE 43 - ELECTRICAL WIRING DIAGRAM FOR XVISION SYSTEM ®...
  • Page 24: Troubleshooting

    Troubleshooting Your XVision System ® Situation Possible Solutions No image on the display. Bendix logo does not Check that the combiner is open to an angle that allows you to appear during power-up, combiner and fold mirror see the image. are open.
  • Page 25 Wait two minutes after the XVision ® system has been powered to Bendix logo fades away on the display. view the IR camera image. Check to see if the IR camera window is blocked. Headlamps were turned off and the XVision system timed out ®...
  • Page 26 NOTES...
  • Page 27 NOTES...
  • Page 28 BW2212 © 2004 Bendix Commercial Vehicle Systems LLC All rights reserved. 6/2004 Printed in U.S.A.

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Xvision

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