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USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
"SX"
GE SX-10000 KTDM
GE SX-12000 KTDT
• Gruppo Elettrogeno
• Stromerzeuger
• Generating Set
• Grupo Gerador
• Groupe Electrogene
• Генераторная Установка
• Grupos Electrógenos
• Stroomaggregaten
M A D E
I N
• Skupina generátoru
I T A L Y
language
Codice
Code
Code
Codigo
CM1K90109003
Kodezahl
Código
Код
Code
Kód
Edizione
Edition
Édition
Edición
02.2017
Ausgabe
Edição
Издание
Editie
Edice
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Table of Contents
Related Manuals for Mosa GE SX-12000 KTDT
Summarization of Contents
Introduction to the Manual
Notes About the Manual
This section provides guidance on how to read and use the manual for optimal safety and operation.
Information of General Type
Lists documents included with the machine, such as manuals, guarantee, and tools.
CE Marking and Compliance
Data Plate Information
Explains the details found on the machine's data plate, including model and specifications.
Noise Level Symbol
Describes the symbol indicating compliance with noise emission limits according to 2000/14/CE directive.
Symbols and Safety Precautions
Manual Symbols and Warning Types
Explains the meaning of symbols used in the manual and categorizes different types of safety warnings.
Prohibitions and Advice
Lists actions that are forbidden and recommendations for safe usage and personal protection.
Warnings and First Aid Procedures
First Aid Procedures
Provides first aid instructions for various accident scenarios like skin contact, inhalation, or ingestion.
Fire Extinction Means
Details appropriate and inappropriate methods for extinguishing fires, including necessary protective measures.
Safety Rules and Guidelines
General Safety Instructions
Covers general guidelines, operator responsibilities, and essential pre-operation checks for safe usage.
Handling and Transportation Safety
Details precautions for safely lifting, moving, and transporting the machine, including trailer usage.
Installation and Use Safety
Outlines critical safety measures for installing and operating the generator, including placement and connections.
Safety Precautions and Specific Guidelines
Maintenance Safety Procedures
Covers essential safety measures for performing maintenance, including personnel qualifications, engine shutdown, and protective gear.
Lighting Tower Safety Measures
Details safety precautions specific to lighting towers, covering handling, installation, use, and maintenance.
Machine Description and Components
Generating Set Overview
Explains the function of the generating set and its general composition, including portability.
Key Component Identification
Illustrates and labels the main parts of the generating set for easy identification.
Recording Data for Machine Management
Machine and Purchase Information
Provides fields to record essential machine details, dealer information, and purchase date for reference.
Machine Unpacking Procedures
Unpacking Procedures and Checks
Guides the user through the process of unpacking the machine, checking for damage, and identifying included items.
Transport and Displacement Guidelines
Safe Transport Guidelines
Details essential precautions for transporting the machine, including engine status, lifting methods, and forbidden actions.
Installation Instructions
Installation Diagrams and Symbols
Illustrates key installation points and safety symbols relevant to the setup process.
Detailed Installation Instructions
General Installation Criteria
Outlines requirements for qualified personnel, compliance with norms, and pre-installation checks for safe setup.
Environmental Conditions for Operation
Advises on suitable locations, protection from elements, and avoiding dust for optimal generator performance.
Exhaust Fume Management
Stresses the importance of safely diffusing exhaust gases to prevent harm to living beings and comply with local regulations.
Installation Instructions - Specifics
Safe Distance and Fixing Requirements
Details maintaining safe distances from hazards and proper fixing methods to absorb vibrations.
Outdoor Installation Guidelines
Provides recommendations for both fixed and temporary outdoor installations, including shelter considerations and vibration management.
Indoor Installation Procedures
Indoor Installation Requirements
Lists specific requirements for indoor installations, including location, ventilation, and exhaust handling.
Room Ventilation and Openings
Explains the need for adequate ventilation and specific dimensions for air inlets and outlets in the installation room.
Installation Guidance and Exhaust Piping
Indoor Ventilation Calculations
Provides formulas and diagrams for calculating required opening areas for air inlets and outlets for indoor installations.
Exhaust Piping Requirements
Outlines specifications for exhaust piping, including material, diameter, insulation, and connection methods.
Set-up for Operation
Battery Preparation and Lubrication
Details steps for battery connection and checks, and recommends specific engine oil for lubrication.
Refueling and Air Filter Checks
Guides on safe refueling procedures, fuel level checks, and ensuring the air filter is correctly installed.
Cooling System and Electrical Connections
Cooling Liquid Management
Provides instructions on handling coolant, including safety warnings and recommended coolant types for the engine.
Electrical Connection Procedures
Emphasizes the importance of correct electrical connections by a qualified electrician and outlines pre-connection checks.
Earthing Kit Configurations
Earthing without GFI
Explains electrical separation and equipotential bonding for systems without a ground fault interrupter.
Earthing with GFI and Isometer
Details earthing methods using a differential switch (GFI) and insulation resistance monitors.
Engine Starting and Stopping
Manual Starting and Stopping
Provides step-by-step instructions for starting and stopping the engine using the manual control panel and key.
Emergency Shutdown and Remote Start-up
Explains how to perform an emergency shutdown and how to start the unit via a control unit.
Controls Legend and Identification
Component Identification and Function
Lists all controls, indicators, and connectors with their corresponding numbers and functions for easy reference.
Control Panel Layouts
Control Panel Diagrams
Illustrates different control panel configurations with labels corresponding to the controls legend.
Frontal Panel Components
Component Descriptions and Functions
Details the function of each component located on the frontal panel of the generating set.
Using the Generator - Core Operations
AC Generation and Power Output
Covers essential checks for AC generation, compatibility of powered devices, and understanding power ratings (kVA, kW).
Voltage and Frequency Considerations
Explains how voltage and frequency are regulated, including variations under different load conditions and generator types.
Generator Usage and Protections
Power Factor and Motor Start-up
Discusses power factor (cos φ) and provides guidance for starting asynchronous motors to avoid issues.
Single-Phase Loads and Thermal-Magnetic Switch
Details using single-phase loads and explains the function of the thermal-magnetic switch for overload protection.
Generator Safety and Automatic Start-up
Differential Switch and Thermic Protection
Explains the function of the differential switch and thermic protection devices for safety and overload prevention.
EAS Automatic Start-up Panel Usage
Guides on using the EAS automatic start-up panel for seamless power distribution during mains failures.
Remote Control Operation
TCM 15 Remote Control
Details the use of the TCM 15 remote control for operating the generating set from a distance, including its functions.
TCM 6 Remote Control
Explains the functionality of the TCM 6 remote control for remote starting and monitoring oil pressure.
Engine Troubleshooting Guide
Engine Start-up and Acceleration Issues
Provides causes and solutions for problems like the motor not starting up or not accelerating correctly.
Smoke, Power, and Temperature Issues
Addresses common engine problems such as black/white smoke, low power, and overheating with their respective solutions.
Generator Troubleshooting Guide
Output Voltage and Stability Issues
Offers solutions for problems related to absence of output voltage, low/high voltage at no-load, and unstable voltage.
Maintenance Procedures Overview
General Maintenance and Safety
Covers essential safety rules for maintenance, checks for ventilation, electrical panels, and decals.
Engine and Battery Maintenance
Refers to specific manuals for engine/alternator maintenance and details battery checks and warnings.
Maintenance Schedule and Tasks
Periodic Maintenance for Automatic Board
Outlines a schedule for maintenance tasks (weekly, monthly, yearly) for generating sets with an automatic board.
Storage and Cust Off Procedures
Machine Storage Guidelines
Provides instructions for storing the machine properly to prevent damage, including preparation for gasoline and diesel engines.
End-of-Life Disposal (Cust Off)
Details procedures for decommissioning and disposing of the machine and its components safely and environmentally.
Technical Data and Specifications
Generator, Alternator, and Engine Specs
Lists detailed technical specifications for the generator, alternator, and engine, including power, voltage, and dimensions.
Acoustic Power Level Information
Explains acoustic noise measurements (LwA, Lp) and provides conversion examples based on distance.
Technical Data - Three-Phase Models
Three-Phase Generator Specifications
Presents detailed technical data for the three-phase generator models, including power ratings and operational parameters.
Machine Dimensions
Dimensional Drawings
Provides detailed drawings showing the overall dimensions of the generator in various configurations.
Electrical System Legend
Component Identification and Function
Lists all electrical components and symbols used in the wiring diagrams with their corresponding codes.
Electrical Diagrams - Engine Control
Wiring Diagram - Engine Control
Shows the electrical wiring diagram for engine control, including starter key and glow lamp circuits.
Electrical Diagrams - Power and Control
Power Supply and Output Circuits
Illustrates the electrical diagram for power supply, output connections, and control inputs for the generator.
Electrical Diagrams - Auxiliary Outputs
Auxiliary Output Circuit Diagram
Details the electrical diagram for auxiliary outputs, including socket connections and protection devices.
Electrical Diagrams - Measurement and Auxiliaries
Mains Measurement and Auxiliary Connections
Shows the electrical diagram for mains voltage measurement and various auxiliary socket connections.
Electrical Diagrams - Three-Phase Outputs
Three-Phase Output Circuit Diagram
Presents the electrical diagram illustrating the three-phase output connections and associated components.
Electrical Diagrams - Generator Measurement
Generator Measurement and Auxiliary Circuits
Details the electrical diagram for generator current and voltage measurements, and auxiliary connections.
Electrical Diagrams - Generator and Three-Phase
Generator Output and Three-Phase Connections
Illustrates the electrical diagram for generator measurements and three-phase output socket connections.
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