Mosa GE S-7000 HBM Use And Maintenance Manual

Hide thumbs Also See for GE S-7000 HBM:

Use and maintenance manual (56 pages)

Table Of Contents

Table of Contents

Quick Links

Download this manual

USE AND MAINTENANCE MANUAL

TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH

S-RANGE

GE S-7000 HBM - BBM (STAGE V)

GE S-8000 HBM - BBM (STAGE V)

• Gruppo Elettrogeno

• Stromerzeuger

• Generating Set

• Grupo Gerador

• Groupe Electrogene

• Генераторная Установка

• Grupos Electrógenos

• Stroomaggregaten

M A D E

I N

• Skupina generátoru

I T A L Y

language

Codice

Code

Codigo

CK7P00109003

Kodezahl

Código

Код

Code

Kód

Edizione

Edition

Édition

Edición

07.2019

Ausgabe

Edição

Издание

Editie

Edice

Table of Contents

Summary of Contents for Mosa GE S-7000 HBM

Page 1 USE AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH Codice S-RANGE Code Code Codigo CK7P00109003 Kodezahl GE S-7000 HBM - BBM (STAGE V) Código Код GE S-8000 HBM - BBM (STAGE V) Code Kód Edizione Edition Édition • Gruppo Elettrogeno •...
Page 3: Table Of Contents
INDEX 0. GENERAL INFORMATION M1.1 INTRODUCTION ........................PAG. 4 M1.4 CE MARK ..........................PAG. 5 SYMBOLS AND SAFETY PRECAUTIONS ................... PAG. 6 WARNINGS ..........................PAG. 7 M2.1 M2.5 SAFETY RULES ........................PAG. 8 1. GENERAL INFORMATION OF THE MACHINE DESCRIPTION OF THE MACHINE ....................PAG. 10 RECORDING DATA ........................
Page 4: Introduction
INTRODUCTION Dear Customer, The Manufacturer shall not be liable for ANY USE OF THE PRO- We wish to thank you for having bought a high quality set. DUCT OTHER THAN THAT PRECISELY SPECIFIED IN THIS Our sections for Technical Service and Spare Parts will work at MANUAL and is thus not liable for any risks which may occur as best to help you if it were necessary.
Page 5: Ce Mark
CE MARKING GENERATING SETS Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
Page 6: Symbols And Safety Precautions
SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS IN THIS MANUAL DANGER - The symbols used in this manual are designed to call your GENERAL ADVICE - If the advice is not respec- attention to important aspects of the operation of the machine ted damage can happen to persons or things.
Page 7: Warnings
WARNINGS FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas or whate- ver event which may cause serious injuries or death, predispose the first aid in accordance with the ruling labour accident standards or of local instructions.
Page 8: Safety Rules
SAFETY RULES GENERATING SETS - LIGHTING TOWERS GENERAL SAFETY INSTRUCTIONS • Do not replace the tires with types different from the original + NOTE: the information contained in this manual are ones. subject to change without notice. • Check that the brakes and the optical signaling of the trailer are working properly.
Page 9 SAFETY RULES GENERATING SETS - LIGHTING TOWERS 2.5.1 SAFETY PRECAUTIONS DURING MAINTENANCE ADDITIONAL PRECAUTIONS FOR LIGHTING TOWERS • Make use of qualified personnel to carry out maintenance and troubleshooting. ATTENTION • It is mandatory to stop the engine before performing any maintenance on the machine.
Page 10: Description Of The Machine
DESCRIPTION OF THE MACHINE The generating set is a unit which transforms the mechanical energy, generated by combustion engine, into electric energy, through an alternator. The model GE 7000 / 8000 is a compact gasoline generating set, is easily transported using a trolley. The design incorporates a steel structure with engine and alternator mounted on anti-vibration dampers to increase service life and reduce noise, whilst a steel frame provides protection for the complete machine.
Page 11: Recording Data
RECORDING DATA The manual is for the range of machines indicated on the front cover. With the scope to facilitate the search of the spare parts and maintain information of the bought machine, is necessary to record some data. Please write the requested data inside the squares to side: Model of machine Serial number of the machine Serial number of the engine...
Page 12: Machine Unpacking
MACHINE UNPACKING NOTE Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
Page 13: M4.1 Transport And Displacements Covered Units
TRANSPORT AND HANDLING COVERED UNITS ATTENTION Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
Page 14 INSTALLAZIONE - INSTALLATION - INSTALLATION - INSTALACIÓN - LUFTZIRKULATION INSTALAÇÃO - УСТАНОВКА - INSTALLATIE GE S-5000 HBM/BBM | GE S-7000 HBM/BBM | GE S-8000 HBT/BBT...
Page 15: Installation
InstallatIon advIces environMental conditions General installation criteria Installation of a genset has to be planned by qualified and trained technicians, it has to be carried out by a competent attention organization with qualified personnel and proper equipment. attention Open gensets (SKID) have to be located in an area pro- tected from rain, snow, high humidity and direct exposure to the sun.
Page 16 In order to avoid potentially dangerous situations, area surrounding genset should be isolated so that unauthorized people will not be able to get close to the unit. Even if MOSA Engine and alternator when in operation produce heat: gensets are manufactured according to electromagnetic •...
Page 17 InstallatIon advIces 2.6.2 Sample of outdoor installation with shelter Floor should be levelled and suitable to sustain genset weight. Thresholds on doors and openings should have a barrier in or- der to avoid liquids leaking. In case it is not possible to provide a door with a barrier, the genset should have a collection base appropriate for the quantity of liquid it contains, in any case dimensions of collection base must be in accordance to the...
Page 18 InstallatIon advIces 2.6.3 For open gensets installed indoors, we recommend: Electro ventilator capacity can be calculated as follows: • The dimensions of the air outlets be such that they have at least the same area of the radiator; Transmitted heat [Kcal/h] •...
Page 19: Set-Up For Operation Gasoline Engine
SET-UP FOR OPERATION (GASOLINE ENGINE) AIR COOLED BATTERY WITHOUT MAINTENANCE Check that the dry air filter is correctly installed and that there (WHEN ASSEBLED) are no leaks around the filter which could lead to infiltrations of non-filtered air to the inside of the motor. The supplied battery is generally ready for use.
Page 20: Earthing Kit
Earthing Earthing WithOUt grOUnD FaULt intErrUPtEr Earthing With isOmEtEr The protection against electric shock from contact indirect is Machines equipped with insulation resistance monitor allow intentionally not to connect the ground terminal PE (12) to an ensured by the “electrical separation” with equipotential bonding earthing system.
Page 21: M26.4 Starting And Stopping Gasoline Engine
STARTING - STOPPING (HONDA & BS GASOLINE ENGINE) 26.4 check daily 6) then return it slowly 7) pull the rope hard and fast. Pull it all the way NOTE out. Use two hands if necessary. Do not alter the primary conditions of regulation and do not touch the sealed parts.
Page 22 STARTING - STOPPING (HONDA & BS GASOLINE ENGINE) 26.4. Remote start (only EAS version) The unit can also be started by means of the remote TCM con- trol device, or through the EAS automatic intervention panel. 1) Position the LOCAL START / REMOTE START (I6) selector on REMOTE START;...
Page 23: Controls Legende
CONTROLS LEGENDE Hydraulic oil level light Engine control unit EP2 Engine control unit EP6 Welding socket ( + ) E.A.S. connector Welding voltage voltmeter Welding socket ( - ) Exclusion indicating light PTO HI Polarity inverter control Earth terminal Auxiliary current push button Oil pressure indicator A.C.
Page 24: M31 Controls
COMANDI - CONTROLS - COMMANDES - MANDOS - BEDIENELEMENTE - COMANDOS СИСТЕМЫ УПРАВЛЕНИЯ - BEDIENING GE S-7000 HBM/BBM | GE S-8000 HBT/BBT GE S-7000 HBM - BBM (AA) GE S-7000 HBM - BBM (AE-EAS) GE S-8000 HBT - BBT (AA) GE S-8000 HBT - BBT (AE-EAS) Versione con Sorvegliatore d’isolamento...
Page 25: M37
UsE As gEnErAtor OPERATING CONDITIONS WARNING POWER The electrical power expressed in kVA on an electricity- It is absolutely forbidden to connect the unit to the public generating group is the available output power to the reference mains and/or another electrical power source . environmental conditions and nominal values for: voltage, frequency, power factors (cos ϕ).
Page 26 UsE As gEnErAtor 37.1 The frequency, and therefore the number of motor revolutions, SINGLE-PHASE LOADS is maintained constant by the motor’s speed regulation system. Power to monophase utilities by means of three-phase Generally, this regulator is of a mechanical type and presents generators requires some operating limitations.
Page 27 UsE As gEnErAtor 37.2 DIFFERENTIAL SWITCH USAGE WITH EAS AUTOMATIC START-UP PANEL The differential switch or differential relay guarantee protection The electricity-generating group in combination with the EAS against indirect contacts due to malfunction currents towards the automatic start-up panel forms a unit for distributing electrical ground.
Page 28: Use As A Generator
UsE As gEnErAtor 12V C.B. 37.3 GENERATION IN C.C. (Continuous Current) ATTENTION Maximum power in c.c.: The batteries produce explosive gas; sparks, flames, cigaret- P = 120W - V= 12V AC tes, are to be kept far from them. Make sure that when they I = 10A are being recharged there is adequate ventilation around the battery.
Page 29: Protection - Insulation Monitoring
ENGINE PROTECTION INSULATION MONITORING 39.10 LEGEND: NOTE Adjustment of Alarm threshold Set-alarm dip-switches Led, pre-allarm indication DO NOT INTERVENE ON THE SETTING OF THE PROTEC- TION SWITCH. BEFORE USING THE MACHINE CHECK Led , power indication Led Alarm indication THE ON WARNING LAMP LIGHTING. Test push-button Reset push-button Adjustment of- PRE-ALARM threshold...
Page 30: M40.2
TROUBLESHOOTING 40.2 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention mo- ving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open. ●...
Page 31 TROUBLESHOOTING 40.2.1 GENERATOR Absence of output voltage 1) Protection tripped due to overload 1) Check the load connected and decrease 2) Differential protection device tripped 2) Check the insulation of the whole system: wiring, connections, connected load and check that there are no insulation fault that cause leakage currents to earth 3) Protection devices defective 3) Replace...
Page 32: Maintenance
MAINTENANCE WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
Page 33: M45 Storage And Cast Off
STORAGE And diSASSEmblE STORAGE DISASSEMBLE + Have qualified personnel disassemble the machine and In case the machine should not be used for more than 30 days, dispose of the parts, including the oil, fuel, etc., in a correct make sure that the room in which it is stored presents a suitable manner when it is to be taken out of service.
Page 34: M1.5
TECHNICAL DATE GE S-7000 HBM GE S-7000 HBM AVR GENERATOR *Stand-by single-phase power 6.7 kVA (6 kW) / 230 V / 29.1 A 7.2 kVA (6.5 kW)/ 230 V / 31.3 A *PRP single-phase power 5.5 kVA (5 kW) / 230 V / 23.9 A 6 kVA (5.4 kW)/ 230 V / 26.1 A...
Page 35 TECHNICAL DATE 1.5.1 GE S-7000 BBM GE S-7000 BBM AVR GENERATOR *Stand-by single-phase power 6.7 kVA (6 kW) / 230 V / 29.1 A 7.2 kVA (6.5 kW)/ 230 V / 31.3 A *PRP single-phase power 5.5 kVA (5 kW) / 230 V / 23.9 A 6 kVA (5.4 kW)/ 230 V / 26.1 A *Stand-by single-phase power 6.7 kVA (6 kW) / 115V / 58.2 A...
Page 36 TECHNICAL DATE 1.5.2 GE S-8000 HBT GE S-8000 HBT AVR GENERATOR *Stand-by three-phase power 8 kVA (6.4 kW) / 400V / 11.6 A *PRP three-phase power 7 kVA (5.6 kW) / 400V / 10.1 A *PRP single-phase power 4 kVA / 230V / 17.4 A Frequency 50 Hz Cos ϕ...
Page 37 TECHNICAL DATE 1.5.3 GE S-8000 BBT GE S-8000 BBT AVR GENERATOR *Stand-by three-phase power 8 kVA (6.4 kW) / 400V / 11.6 A *PRP three-phase power 7 kVA (5.6 kW) / 400V / 10.1 A *PRP single-phase power 4 kVA / 230V / 17.4 A Frequency 50 Hz Cos ϕ...
Page 38 TECHNICAL DATE 1.5.4 GE S-8000 HBT (IP54) GENERATOR *Stand-by three-phase power 8 kVA (6.4 kW) / 400V / 11.6 A *PRP three-phase power 7 kVA (5.6 kW) / 400V / 10.1 A *PRP single-phase power 5 kVA-kW / 230V / 21.7 A Frequency 50 Hz Cos ϕ...
Page 39: M2.7.1 Dimensions
DIMENSIONI - DIMENSIONS - DIMENSIONS - DIMENSIONES ABMESSUNGEN - DIMENSÕES - РАЗМЕРЫ - AFMETINGEN 2.7.1 GE S-5000 HBM/BBM | GE S-7000 HBM/BBM | GE S-8000 HBT/BBT | GE S-6000 YDM | GE S-6500 YDT...
Page 40: Electrical System Legende
ELECTRICAL SYSTEM LEGENDE : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine...
Page 41: M61
SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-5000 HBM (AA) | GE S-7000 HBM (AA) | GE S-8000 HBT (AA)
Page 42 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-5000 HBM (AE) | GE S-7000 HBM (AE) | GE S-8000 HBT (AE)
Page 43 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-5000 BBM (AA) | GE S-7000 BBM (AA) | GE S-8000 BBT (AA)
Page 44 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-5000 BBM (AE) | GE S-7000 BBM (AE) | GE S-8000 BBT (AE)
Page 45 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-7000 HBM/BBM (AA)
Page 46 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-7000 HBM/BBM...
Page 47 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-7000 HBM/BBM (AA)
Page 48 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-8000 HBT/BBT - GE S-6500 YDT...
Page 49 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-8000 HBT/BBT - GE S-6500 YDT...
Page 50 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-6500 YDT (AE) - GE S-8000 HBT (AA)
Page 51 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMA ELECTRIQUES - ESQUEMA ELÉCTRIQUE STROMLAUFPLAN - ESQUEMA ELÉTRICO - ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELEKTRISCHE REGELING GE S-8000 HBT/BBT - GE S-6500 YDT (AE) (IP54)
Page 52 NOTE...
Page 53 NOTE...
Page 54 NOTE...
Page 56 MOSA div. della BCS S.p.A. Viale Europa, 59 20090 Cusago (Milano) Italy Tel.+39 - 0290352.1 Fax +39 - 0290390466 www.mosa.it...

This manual is also suitable for:

Ge s-8000 hbm Ge s-8000 bbm Ge s-7000 bbm Ck7p00109003

Mosa GE S-7000 HBM Use And Maintenance Manual

Quick Links

Related Manuals for Mosa GE S-7000 HBM

Summary of Contents for Mosa GE S-7000 HBM

This manual is also suitable for:

Table of Contents