Mosa GE SX-6500 YDT Use And Maintenance Manual

Mosa GE SX-6500 YDT Use And Maintenance Manual

Generating set

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USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
SX-RANGE
GE SX-6000 YDM
GE SX-6500 YDT
• Gruppo Elettrogeno
• Stromerzeuger
• Generating Set
• Grupo Gerador
• Groupe Electrogene
• Генераторная Установка
• Grupos Electrógenos
• Stroomaggregaten
M A D E
I N
• Skupina generátoru
I T A L Y
language
Codice
Code
Code
Codigo
CC0P60129003
Kodezahl
Código
Код
Code
Kód
Edizione
Edition
Édition
Edición
01.2020
Ausgabe
Edição
Издание
Editie
Edice

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Summarization of Contents

Introduction to the Manual
Manual Usage Guidelines
Instructions on how to read and use the manual for proper operation and safety.
General Information Provided
Details on documents included with the machine, such as manuals and guarantees.
Safety Symbols and Precautions
Symbols Used in the Manual
Explanation of symbols used to highlight important aspects and potential hazards in the manual.
Safety Warning Categories
Definitions and implications of DANGEROUS, WARNING, CAUTION, IMPORTANT, NOTE, and ATTENTION warnings.
Prohibitions and Advice
Lists prohibitions like smoking during fueling and advice on using safety clothing.
Warnings and First Aid Procedures
First Aid Measures
Guidance on immediate first aid for skin contact, eye contact, ingestion, inhalation, and fire incidents.
Fire Extinction Guidance
Recommended and prohibited extinction means for fires involving the equipment.
General Safety Rules
General Safety Instructions
Basic safety directives for operating, handling, and maintaining the equipment.
Handling and Transportation Safety
Safety precautions for lifting, moving, and transporting the generating set.
Installation and Use Safety
Safety measures for installing and operating the generator in various environments.
Lighting Towers Safety Precautions
Additional Lighting Tower Precautions
Specific safety considerations for lighting towers, including stability and wind conditions.
Lighting Towers Handling & Transport
Safety steps for moving and transporting lighting tower equipment.
Lighting Towers Installation & Use
Safety advice for setting up and operating lighting towers.
Lighting Towers Maintenance
Maintenance safety steps for lighting tower components.
Installation Advices - General
General Installation Criteria
Requirements for qualified personnel and compliance with local installation norms.
Environmental Conditions for Installation
Recommendations for genset location regarding weather, humidity, and dust.
Exhaust Fume Output Guidance
Safety measures for directing exhaust gases away from living beings.
Installation Advices - Fixing and Outdoor
Safe Distance Requirements
Maintaining safe distances from fuel deposits and inflammable materials.
Machine Fixing and Vibration Absorption
Methods for securing the genset to absorb vibrations.
Outdoor Installation Precautions
Guidelines for fixed and temporary outdoor installations, including shelter requirements.
Installation Advices - Indoor Setup
Indoor Installation Requirements
Specific instructions for installing the genset indoors, including norms and location.
Room Ventilation and Openings
Requirements for ventilation systems and room openings for indoor installations.
Installation Advices - Ventilation and Piping
Genset Ventilation Requirements
Details on air outlet and inlet dimensions for open and canopied gensets.
Exhaust Piping Specifications
Guidelines for exhaust piping, including material, diameter, and insulation.
Setup for Operation
Battery Installation and Maintenance
Instructions for connecting and activating the battery.
Lubricant and Fueling Procedures
Guidance on checking lubricant levels and safe fueling practices.
Electrical Connection Safety
Requirements for safe and correct electrical connections by a qualified electrician.
Earthing Methods
Earthing Without Ground Fault Interrupter
Protection against indirect shock via electrical separation and bonding.
Earthing With Isometer
Using an insulation resistance monitor for continuous ground insulation monitoring.
Earthing With Ground Fault Interrupter
Mandatory grounding for models with differential switches for indirect contact protection.
Engine Starting and Stopping
Front Panel Start-Up Procedure
Step-by-step guide for starting the engine from the front panel.
Remote Start Operation
Instructions for starting the unit using remote control or EAS panel.
Engine Shutdown Procedures
How to properly shut down the engine, including emergency stop.
Engine Running-In Period
Guidelines for the initial running-in period of the engine.
Using the Generator - AC Operation
AC Generation and Grounding
Procedures for AC generation, including checking ground connection and phase sequence.
Generator Operating Conditions
Key operating parameters like power, voltage, and frequency, and their implications.
Using the Generator - Loads and Protection
Single-Phase Load Operation
Limitations and recommendations for powering single-phase loads from three-phase generators.
Thermal-Magnetic Switch Protection
Explanation of the thermal-magnetic switch for overload and short-circuit protection.
Using the Generator - Fault Management
Differential Switch Function
Role of the differential switch in protecting against indirect contacts.
Thermic Protection and Reset
How thermic protection works for sockets and how to reset it.
EAS Automatic Start-Up Panel Usage
Operating the generator with the EAS automatic start-up panel.
Engine Protection - Insulation Monitoring
Insulation Monitor Function
The insulation monitor's role in controlling AC circuit insulation towards ground.
Using the Insulation Monitor
How to use the insulation monitor as a trouble indicator and intervention device.
Remote Control Operation
Using Remote Control TCM 15
Functions and connection of the TCM 15 remote control unit.
Using Remote Control TCM 6
Functions and connection of the TCM 6 remote control unit.
Troubleshooting - Engine Issues
Engine Start-Up Problems
Common causes and solutions for engine start-up failures.
Engine Acceleration and Smoke Issues
Diagnosing and resolving issues with engine acceleration, black smoke, and white smoke.
Power and Oil Pressure Problems
Troubleshooting low power output and low oil pressure.
High Temperature Issues
Causes and solutions for engine overheating.
Troubleshooting - Generator Issues
Absence of Output Voltage
Identifying reasons for no output voltage from the generator.
Incorrect Voltage Levels
Diagnosing and fixing issues with no-load or loaded voltage being too low or too high.
Unstable Voltage Conditions
Addressing problems related to unstable generator voltage output.
General Maintenance Guidelines
Safety During Maintenance
Crucial safety instructions for performing maintenance tasks on the machine.
Ventilation and Electrical Panel Checks
Checks for ventilation obstructions and electrical panel conditions.
Operating Conditions and Battery
How operating conditions affect maintenance frequency and battery status checks.
Maintenance Schedule for Automatic Systems
Periodic Test Cycles
Recommended test cycles to ensure constant operative readiness.
Level Checks and Connections Control
Routine checks of engine oil, fuel, battery electrolyte, and electrical connections.
Storage and Disassembly Procedures
Machine Storage Guidelines
Instructions for storing the machine for extended periods, including engine preparation.
Machine Disassembly and Disposal
Procedures for disassembling the machine and disposing of parts and fluids responsibly.
Technical Specifications - SX-6000 YDM
Generator Technical Data
Key electrical and performance data for the SX-6000 YDM generator.
Engine and General Specifications
Details on the engine, battery, fuel tank, and protection ratings.
Acoustic Power Level Information
Measured and guaranteed acoustic power levels and noise measurement units.
Technical Specifications - SX-6500 YDT
Generator Technical Data (SX-6500 YDT)
Key electrical and performance data for the SX-6500 YDT generator.
Engine and General Specifications (SX-6500 YDT)
Details on the engine, battery, fuel tank, and protection ratings for SX-6500 YDT.
Acoustic Power Level (SX-6500 YDT)
Measured and guaranteed acoustic power levels for the SX-6500 YDT.

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