Table of Contents
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Operation &
Maintenance Manual
FORKLIFTS
D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
FDA04, FDA05, FDA06, FDA07, FDA08 (Yanmar 3.3L/3.0L Tier-3)
G20E-5, G25E-5, G30E-5
FGA07, FGA08, FGA09 (HMC 2.4L Tier-3)
GC20E-5, GC25E-5, GC30E-5, GC33E-5
FGA0K, FGA0L, FGA0M, FGA0N (HMC 2.4L Tier-3)
G20P-5, G25P-5, G30P-5, G33P-5, G35C-5
FGA0A, FGA0B, FGA0C, FGA0D, FGA0E (MMC 2.4L Tier-3)
G20P-5 Plus, G25P-5 Plus,
G30P-5 Plus, G33P-5 Plus, G35C-5 Plus
FGB0H, FGB0J, FGB0K, FGB0L, FGB0M (GM 3.0L Tier-3)
GC20P-5, GC25P-5, GC30P-5, GC33P-5
FGA0P, FGA0R, FGA0S, FGA0T (MMC 2.4L Tier-3)
Original Instruction
SB2349E10
1703
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Chapters
Table of Contents
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Summarization of Contents
Foreword
Literature, Safety, and Operation Overview
Manual storage, content, design changes, dealer contact, basic precautions, operator reference for controls and practices.
Safety Section
Important Safety Information and Warnings
Basic safety rules, precautions, accident avoidance, hazard identification, general warnings, tipover survival.
Specific Safety Precautions
Parking brake, general hazards, fire/explosion, tire info, restraint systems, seat belt, fork safety.
Safety Rules and Stability
Operator rules, lift truck stability factors, CG, capacity load, stability base.
General Section
Declaration of Conformity and Specifications
Conformance to EU directives, detailed technical specifications for various DOOSAN forklift models.
Noise, Vibration, and Serial Numbers
Sound pressure, vibration levels, and serial number identification locations.
Identification Plates and Mast Abbreviations
Warning plates, identification plates, lift capacity, attachment plates, mast abbreviations.
Operation Section
Operator Station and Controls
Instrument panel, engine compartment, audio system, lift truck controls, parking brake, lift/tilt/sideshift, finger tip controls.
Engine Operation and Starting Procedures
Engine starting procedures (Diesel, LP, Gasoline), lift truck operation, inching, dual fuel system.
Troubleshooting and Diagnostics
Basic troubleshooting (LP/Gasoline), advanced diagnostics, DTC codes, MIL operation.
Maintenance Section
Fork and Tire Maintenance
Fork inspection, causes of failure, maintenance, repair; tire inflation, damage inspection, wheel tightness.
Fluid Specifications and Checks
Cooling system, fuel, lubricant, brake fluid specs; oil level checks.
Maintenance Intervals and Schedules
Scheduled maintenance tasks based on service hours or time intervals, quick reference schedule.
Engine, Fuel, and Transmission Maintenance
Daily engine checks, filter changes, fuel system, transmission, axle, brake maintenance.
Other Component Maintenance
Air cleaner, belts, mast, steering, wheel bearing, and other component checks/lubrication.
Environment Protection Section
Environment Protection Procedures
Servicing procedures to collect and dispose of pollutants, cleaning areas.
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