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Operating manual
Electric tiller-controlled-stacker
BSL14S-7
BSL16S-7
BSL20S-7
Doosan Logistics Europe GmbH
Am Stieg 17, OT Freiwalde
D-15910 Bersteland
Effective from year of manufacture: 2019
Original operating instructions in English
Keep for future use!
!
Telefon: 035474/208-0
Fax:
035474/208- 15
E-Mail: doosanlogistics@doosan.com
Web:
http://www.doosanlogistics.de
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Table of Contents
Related Manuals for Doosan BSL14S-7
Summary of Contents for Doosan BSL14S-7
- Page 1 Electric tiller-controlled-stacker BSL14S-7 BSL16S-7 BSL20S-7 Effective from year of manufacture: 2019 Original operating instructions in English Keep for future use! Telefon: 035474/208-0 Doosan Logistics Europe GmbH Fax: 035474/208- 15 Am Stieg 17, OT Freiwalde E-Mail: doosanlogistics@doosan.com D-15910 Bersteland Web: http://www.doosanlogistics.de...
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Page 3: Table Of Contents
Operating manual CONTENTS INTRODUCTION _______________________________________________ 8 Information regarding your customer documentation ............8 Manufacturer information ......................9 1.2.1 Service and Hotline of manufacturer ....................9 1.2.2 Type plate ............................9 Staff qualifications ........................10 1.3.1 Requirements ..........................10 1.3.2 Qualifications ..........................10 1.3.3 Additional operating instructions .................... - Page 4 Operating manual Weights ............................25 Running gear ..........................25 Dimensions ..........................26 Performance data ........................27 Actuator ............................28 DESCRIPTION OF VEHICLE _____________________________________ 29 Service description ........................29 Main component parts ....................... 29 Switches and controls ......................30 4.3.1 Key functions ..........................31 4.3.2 Multi-function display MDI CAN ....................
- Page 5 Operating manual Lubrication schedule ......................... 48 7.4.1 Operating material ........................49 Maintenance instructions ......................50 7.5.1 Open cover ..........................50 7.5.2 Check hydraulic oil level......................50 7.5.3 Check electric fuses ........................51 Battery maintenance ......................... 52 7.6.1 Safety instructions for battery handling ..................52 7.6.2 Check electrolyte level of battery ....................
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Page 6: Introduction
DOOSAN pursues a policy of constant product development. We therefore reserve the right to make changes. Likewise, no legal claim may be derived from any particulars contained in the operating instructions. -
Page 7: Manufacturer Information
Operating manual Manufacturer information 1.2.1 Service and Hotline of manufacturer Manufacturer's address Company name: DOOSAN Logistics Europe GmbH Am Stieg 17 – OT Freiwalde Street: Town: D 15910 Bersteland - Germany +49 (0) 354 74 – 208 - 0 Phone: +49 (0) 354 74 –... -
Page 8: Staff Qualifications
Operating manual Staff qualifications 1.3.1 Requirements Persons involved in the operation and servicing of the electric tiller-controlled pallet vehicle must meet the following requirements: They must be at least 18 years of age. They must be physically and mentally able. ... -
Page 9: Ce Mark
Operating manual CE mark The electric tiller-controlled pallet vehicle is manufactured in accordance with EU guidelines, as amended from time to time, bearing CE marking. The enclosed declaration of conformity will become invalid if the device is modified or altered in any way without our consent. 1.4.1 Alterations to industrial trucks Owner-operators may only modify, or engage a specialist engineer to modify, powered industrial trucks if the... -
Page 10: Eu Declaration Of Conformity As Per Machinery Directive
Doosan Logistics Europe GmbH Am Stieg 17, OT Freiwalde 15910 Bersteland Entitled representative and author of the Technical documentation as per 2006/42/EG Doosan Logistics Europe GmbH, Mr. Kwanhun Lee Am Stieg 17 – OT Freiwalde 15910 Bersteland hereby declares that the product below... -
Page 11: Safety And Prevention Of Accidents
Operating manual 2. Safety and prevention of accidents Warning notices and special information The operating instructions contain warnings and instructions for the prevention of accidents and dangerous situations. The following warnings as well as the appropriate symbols are used in the instruction. Strictly observe the instructions. -
Page 12: Proper Use
Operating manual Proper use The industrial vehicle is to be used, operated and serviced according to the information contained in these operating instructions. The vehicle described in these operating instructions is an industrial vehicle designed for lifting and transporting shipping units. ... -
Page 13: Improper Use
Operating manual Improper Use Any non-permitted use of the industrial vehicle will be the responsibility of the owner-operator or operator. The manufacturer / supplier will not accept liability for damages resulting from it. The risk is solely for the user-owner. The list below serves as an example and is not integral. -
Page 14: Stability
Operating manual 2.4.2 Stability The steadiness of industrial trucks is only guaranteed if the stated intended use is observed. It is not guaranteed for: Excessive speed when cornering Driving with the load lifted Turning manoeuvres and driving in a tilted position on descending or ascending slopes ... -
Page 15: Markings On Industrial Trucks
Operating manual Markings on industrial trucks Danger points on the vehicle are marked by the warning signs listed below. Obtain precise information about the meaning of these signs before starting to operate the pallet truck. The picture shows the arrangement of signs. ATTENTION! It is necessary to ensure that the industrial vehicle is marked correctly at all times ! - Page 16 Operating manual Risk of severe injury! DANGER! Do not step beneath suspended loads . Do not climb on the forks. Do not take a ride on it . Do not put hands into chain when it is running. ...
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Page 17: Type Plate
Operating manual 2.5.1 Type plate Type Serial number Nominal load-bearing capacity in kg at the centre of gravity in mm Nominal motor power in W Hydraulic power in W Weight (without battery) in kg Total weight in k Battery voltage in V Minimum battery weight in kg kg Maximum battery weight in kg Transport speed in km/h... -
Page 18: Installed Safety Equipment
Operating manual Installed safety equipment 2.6.1 The most important safety features of the vehicle... - Page 19 Operating manual Pos. Designation Safety screen Emergency reverse brake Braking is achieved by letting go of the controller Emergency-stop switch Braking of forklift vehicle occurs as soon as the tiller arm has reached upper position. Safety hood Horn Electromagnetic brake Ram-protection ...
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Page 20: Actions To Be Taken In The Event Of An Emergency
The operation of the industrial vehicle with known technical defects is prohibited. ATTENTION! Always use genuine DOOSAN spare parts. Other makes do not meet the specified technical requirements. Keep all hazard warnings at/on the vehicle in a complete and legible state. -
Page 21: Technical Data
Operating manual 3. Technical data Details of specifications as per VDI 2198; subject to technical changes. Exterior dimensions... -
Page 22: Standard Mast Types
1950 1370 4390 2085 1440 4790 2225 1570 5390 2370 1770 Characteristic BSL14S-7 (2PzS) BSL14S-7 (3PzS) Type designation of manufacturer electric electric Drive pedestrian pedestrian Operator type Load capacity / rated load Load centre distance Load distance - RTA 1326... -
Page 23: Weights
Operator type Load capacity / rated load Load centre distance Load distance - RTA 1326 1397 1397 Wheelbase Weights BSL14S-7 (2PzS) BSL14S-7 (3PzS) Type designation of manufacturer 1260 Service weight, incl. Battery 940/1610 1030/1830 Axle load with load front/back 700/250... -
Page 24: Dimensions
Tyre size, rear ø140x60 ø140x60 ø140x60 Tyre size support wheels Track width, front Track width, rear Dimensions BSL14S-7 (2PzS) BSL14S-7 (3PzS) Type designation of manufacturer s. table 3.2 s. table 3.2 Closed mast height s. table 3.2 s. table 3.2 Free lift s. -
Page 25: Performance Data
2373 2373 4.35 Turning radius Wa mm 1490 1560 1560 Performance data BSL14S-7 (2PzS) BSL14S-7 (3PzS) Type designation of manufacturer Travel speed, with / without load km/h 0,13 / 0,20 Lift speed, with / without load 0,49 / 0,23 Lowering speed, with / without load 7/12 Max. -
Page 26: Actuator
Max. grade ability, with / without load 5.10 generatorisch generatorisch generatorisch Service brake Drive BSL14S-7 (2PzS) BSL14S-7 (3PzS) 1.2 Type designation of manufacturer 6.1 AC - drive motor / power S2-60min. 6.2 DC – lift motor / power S3-15% 2PzS (B) 3PzS (B) 6.3 Battery as per DIN 43535 A, B, C, no... -
Page 27: Description Of Vehicle
Operating manual 4. Vehicle description Service description The descripted vehicle is an electric pedestrian controlled pallet truck featuring four-wheel design and a steered, laterally arranged drive wheel. It is designed for use on level ground for lifting and transporting shipping units in roofed, enclosed spaces. They are suitable for use with open base pallets or trolleys. -
Page 28: Switches And Controls
Operating manual Switches and controls Driving switch Emergency reversing button Push-button horn Flip switch lift/lower carriage Flip switch lift/lower carriage Creep speed button (tiller) Turtle speed button (control panel) Multifunction display (MDI) Keypad Emergency-stop switch... -
Page 29: Key Functions
Operating manual 4.3.1 Key functions Emergency switch Connection to battery will be interrupted and all electric functions will be disabled. The vehicle’s brakes will be applied. Keypad The control and all electric components will be put into operation. Rocker switch mast lift ... -
Page 30: Multi-Function Display Mdi Can
Operating manual 4.3.2 Multi-function display Curtis 3140 The multi-function display unit (MDI) provides an overview of the following functions: Battery capacity Display of current operating hours Operating hours meter enabled Maintenance interval due Creep mode enabled ... -
Page 31: Transport And Commissioning
Operating manual 5. Transportation and commissioning Transport ATTENTION! Always use a suitable hoist providing sufficient load bearing capacity when transporting the vehicle. For overall weight see type plate. The lashing points are marked on the device. Secure the device on the industrial vehicle against uncontrolled movements with the help of tension belts and wedges. -
Page 32: Initial Commissioning
Operating manual Initial Commissioning Before commissioning please read these operating instructions as well as the relevant accident prevention regulations carefully. It has to be ensured that the vehicle is in a faultless condition before commissioning. Prior to commissioning check for damages (wheels, cables, terminals, mast, ...). -
Page 33: Operation
Operating manual 6. Operation In order to ensure safety, the industrial vehicle has to be checked daily before operation according to the instructions below. Any damages and faults have to be fixed immediately. Operating elements of the industrial vehicle ... -
Page 34: Driving And Braking
Operating manual Driving and braking 6.1.1 How to start the vehicle Pull-out emergency stop switch (1). Enter the PIN code on the keypad (2). The green LED will appear. Pre-setting: „1111“ User-1 Code: „2222“ User-2 Code: „3333“ User-3 Code: ... -
Page 35: Travelling
Operating manual 6.1.2 Travelling The driving directions of the industrial vehicles are defined as follows: Forward travel in direction of tiller Reverse travel in direction of fork The position of the tiller activates or releases the electromagnetic brake. The electromagnetic brake is activated while in this range (B) and the vehicle cannot be moved. - Page 36 Operating manual Forward travel Tilt the tiller >> this releases the brake. Turn driving switch until it points down >> electric tiller- controlled pallet truck will travel in the direction of the tiller. Reverse travel Tilt the tiller >>...
- Page 37 Operating manual How to change the direction of travel To change the direction of travel from travel in the direction of the fork to travel in the direction of the tiller, we recommend following the sequence of operations below. ...
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Page 38: Brakes
Operating manual 6.1.3 Brakes There are three ways of braking for the vehicle Braking by dynamic braking Releasing the travel switch will decelerate the device until it has come to a stop. The service technician can set the strength of this braking behaviour depending on customer requirements. -
Page 39: Picking Up, Transporting And Setting Down Of Loads
Operating manual Picking up, transporting and setting down of loads 6.2.1 How to pick up a load Risk of severe injury! Always pick up loads in such a way that there is no chance of a load WARNING! falling off or shifting. ... -
Page 40: How To Transport A Load
Operating manual 6.2.2 How to transport a load Risk of severe injury! Do not lift load above chassis clearance when transporting cargo. Chassis clearance within the meaning of BGV D27 equals up to 0.5 m above ground. WARNING! EXCEPTION: Moving with load above chassis clearance is permitted during picking up and setting down ... -
Page 41: How To Place Down A Load
Operating manual 6.2.3 How to place down a load Risk of severe injury! Do not touch adjacent loads or loads behind the vehicle. WARNING! Once the load has been lifted, ensure that all persons keep clear of the area below or in the immediate vicinity of the vehicle. -
Page 42: Parking And Turning Off Ignition Of Vehicle
Operating manual Parking and turning off ignition of vehicle 6.3.1 Parking Before leaving the vehicle ensure that it is safely parked, even if you plan to be only absent for a short time. Put tiller in braking position (B). ... -
Page 43: Maintenance And Repair
Operating manual 7. Maintenance and repair Arrange regular maintenance for the electric tiller-controlled pallet vehicle according to the maintenance checklists below at the intervals stated and by using the equipment specified for this purpose. Basic Safety Precautions Maintenance and repair work may only be carried out by a competent person. -
Page 44: Cleaning
Operating manual Cleaning Regular cleaning expands the useful life of your electric tiller-controlled pallet vehicle and contributes to keeping it in a good condition. Depending on the operating conditions, it is advised to clean the vehicle as often as possible. ... -
Page 45: Maintenance Checklist
Operating manual 7.3.1 Maintenance checklist Service intervals Subassembly Maintenance work 1000 h 2000 h 6 months annual Visual check of bearings, sliding surface and limit stops Check lateral clearance of mast profiles Check mast fitting Mast Check lift chains and chain guide for wear, adjust and grease Check safety equipment for secure attachment and damage Check support arms and fork for deformation and cracks Lifting equipment... - Page 46 Operating manual Check for wear and damage Wheels Check wheel bearing and secure attachment Check gears for noises and leakages Lubricate slew bearing Drive Check transmission oil level and top up if necessary (once after 300 hours) Check whether the emergency reversing button is in good working order Check cable connections for firm fit and damage Check fuses...
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Page 47: Lubrication Schedule
Operating manual Lubrication schedule S Lubricating nipple E Filler neck (*) Use hydraulic oil suitable for cold stores G >> Grease S >> Grease G >> Chain spray (crossed rollers) S >> Grease E >> Hydraulic oil (*) -
Page 48: Operating Material
Operating manual 7.4.1 Operating material To keep your electric tiller-controlled pallet truck in good working order, we recommend the operating materials listed on the table below. Application for Description Specification Hydraulic system Hydraulic oil HLP 32 Hydraulic system Hydraulic oil (cold store use) HVLP 32 (Renolin MR520) Greasing points Grease, lubricant... -
Page 49: Check Electric Fuses
Operating manual 7.5.2 Check hydraulic oil level Open rear hood. Check oil level in hydraulic tank. Read oil level while lifting device is fully extended. The oil level must be at least 25 mm above tank bottom. ... -
Page 50: Battery Maintenance
Operating manual Battery maintenance Batteries may only be charged, maintained and replaced by a competent person. For instructions on battery maintenance, please see the user instructions provided by the battery manufacturer. Keep the cell covers of the battery dry and clean. NOTICE! ... -
Page 51: Check Electrolyte Level Of Battery
Operating manual For acid splashes on eyes or skin, rinse affected areas immediately with plenty of clean water and seek medical advice without delay n. Rinse clothing contaminated with acid in water. DANGER! Risk of explosion and fire! Avoid short circuit! CAUTION! ... -
Page 52: Check Fluid Level In Battery Tray
Operating manual ATTENTION! Never use ordinary tap water! This damages the battery. 7.6.3 Check fluid level in battery tray NOTICE! For instructions on how to check the fluid level, please see the user instructions provided by the battery manufacturer teller. ... -
Page 53: How To Measure Insulation Resistance
Operating manual 7.6.5 How to measure insulation resistance NOTICE! Check insulation resistance as required but at least once a year. For instructions on how to check insulation resistance, please see the user instruction provided by the battery manufacturer. 7.6.6 Charging the battery ... -
Page 54: How To Change A Battery
Operating manual 7.6.7 How to replace a battery Risk of accidents while removing or installing a battery. WARNING! Crushing may occur during removing or installing a battery due to its weight. Wear safety shoes! Park the vehicle on level ground! ... -
Page 55: Shutdown
Operating manual Decommissioning If the electric tiller-controlled pallet vehicle is to be taken out of operation for a longer period of time, it will be necessary to carry out the following measures before, during and after the decommissioning. Clean vehicle thoroughly ... -
Page 56: Troubleshooting, Disassembly And Assembly
Operating manual 8. Troubleshooting, disassembly and assembly Please call technical staff for troubleshooting, disassembly and ATTENTION! assembly work. Work to the hydraulic or electric installation must be carried out without exception by accordingly trained staff appointed for this purpose. -
Page 57: Disposal
Operating manual 9. Disposal ATTENTION! Disposal must be carried out according to all applicable directives for metals, synthetics, electric and electronic components, greases, oils, batteries etc. Have any necessary dismantling work carried out by qualified specialists. -
Page 58: 10. Enclosure
Operating manual 10. Enclosure 10.1 Alarm message to display The Curtis instrument 3140 shows the alarms for all inverters connected via CAN-Bus to the display. When an alarm is pending, the number will be flashing so as to draw the user’s attention to the error. The display is showing Y-Y as flash code.
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