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Manuals
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Wallenstein Manuals
Chipper
BX72RI
Operator's manual
Wallenstein BX72RI Operator's Manual
3 ph roller-feed chipper
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Foreword
Introduction
Table of Contents
Delivery Inspection Report
Serial Number Location
Types of Decals on the Machine
Safety
Safety Alert Symbol
Signal Words
Why Safety Is Important
Safety Rules
Equipment Safety Guidelines
Safe Condition
Safety Training
Being Prepared
Hydraulic System Safety
Safety Sign Explanations
Replacing Damaged Safety Signs
Familiarization
To the New Operator or Owner
Operator Orientation
Machine Components
Attaching to Tractor
Connecting 3-Point Hitch
Sizing PTO Shaft
Installing PTO Shaft
Connecting Hydraulic Hoses
P3 PULSE Equipped Models - BX52RI, BX72RI, BX102RI / RPI
Controls
Discharge Chute
Discharge Chute Deflector
Feed Roller Control Bar
Feed Roller Flow Control Valve
Easy Start System
Rotor Lock
P3 PULSE Electronic Control System
Hydraulic Feed Roller Lift Option (BX102R Only)
Hydraulic Winch Option (BX102RP Only)
Operating Instructions
Safety Rules
Pre-Operation Checks
Before Startup
Chipping Operation
Stopping Procedure
Stopping in an Emergency
Unplugging the Chipper
Transporting the Chipper
Storage
Service and Maintenance
Safety Rules
Fluids and Lubricants
Maintenance Schedule
Grease Points
PTO Shaft Maintenance
Twig Breaker
Rotor Blades
Ledger Knife
Feed Rollers
Electrical System - General
Troubleshooting
Specifications
Machine Specifications
Common Bolt Torque Values
Hydraulic Fitting Torque
Product Warranty
Alphabetical Index
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OPERATOR'S MANUAL
BX52RI Models – S/N 152R819 to 152R998
BX72RI Models – S/N 172R489 to 172R577
BX102RI and BX102RPI Models – S/N 1102R400 to 1102R406
BXR Series
3 PH Roller-feed Chipper
Rev Apr-2021
Document Number: Z97072_En
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Summarization of Contents
Foreword
Introduction
This section introduces the BXR Series chippers and the manual's purpose.
Delivery Inspection Report
Wallenstein BXR Series Roller Feed Chipper
Form to be filled out by dealer and customer for warranty activation and inspection.
Dealer Inspection Report
Checklist for dealer to verify machine condition and functionality.
Serial Number Location
Types of Decals on the Machine
Safety
Safety Alert Symbol
Explanation of the safety alert symbol and its meaning.
Signal Words
Defines DANGER, WARNING, CAUTION, and IMPORTANT signal words.
Why Safety is Important
Highlights the reasons for prioritizing safety in operation.
Safety Rules
Safety Rules
General rules for safe operation and maintenance of the chipper.
Equipment Safety Guidelines
Precautions for safe equipment handling and operation.
Safe Condition
Procedure for placing the machine in a safe state for service.
Safety Training
Safety Training
Emphasizes operator responsibility for training and understanding.
Being Prepared
Covers essential preparations before operating the machine.
Hydraulic System Safety
Specific safety precautions for the hydraulic system.
Sign-Off Form
Safety Sign Explanations
Replacing Damaged Safety Signs
Familiarization
To the New Operator or Owner
Emphasizes owner's responsibility for manual reading and operator training.
Operator Orientation
Defines directional terms used in the manual.
Machine Components
Attaching to Tractor
Connecting 3-point Hitch
Step-by-step guide for attaching the chipper to the tractor's 3-point hitch.
Sizing PTO Shaft
Alternate Method
Installing PTO Shaft
Connecting Hydraulic Hoses
Connecting Hydraulic Hoses
Guidance on connecting the tractor's hydraulic hoses to the chipper.
P3 PULSE Equipped Models
Instructions for connecting the P3 PULSE system power supply.
Controls
Discharge Chute
How to position and lock the discharge chute.
Discharge Chute Deflector
Instructions for adjusting the deflector on the discharge chute.
Feed Roller Control Bar
Feed Roller Flow Control Valve
Feed Roller Flow Control Valve
How to adjust the valve to set the feed roller speed.
Easy Start System
Explanation of the system and how to adjust feed roller tension.
Rotor Lock
P3 PULSE Electronic Control System
P3 PULSE Electronic Control System
Overview of the P3 PULSE system and its functions.
Start-up Screen
Description of the initial screen displayed when the system powers on.
User Interface
Menus
Settings screen
Settings screen
Navigating the settings menu for machine parameters.
Feed Settings screen
Accessing P3 PULSE program settings for feed control.
Feed Speed Settings
Max Feed Speed
Setting the maximum feed roller speed.
Min Feed Speed
Setting the minimum feed roller speed.
Feed Start Speed
Setting the RPM for feed roller engagement.
Min Rotor rpm
Setting the minimum rotor RPM for auto-reverse.
P3 System Settings
Reset Defaults screen
Procedure to return P3 settings to factory defaults.
Diagnostics screen
Overview of the diagnostics screen for system monitoring.
Machine and Password Setup
Machine Select screen
Selecting the machine model for initial P3 setup.
Enter Password
Accessing password-protected factory settings.
Hydraulic Feed Roller Lift Option
Hydraulic Winch Option
Operating Instructions
Safety Rules
General safety rules for operating the chipper.
Pre-operation Checks
Checklist of items to inspect before starting the chipper.
Before Startup
Steps to take before starting the tractor and chipper.
Chipping Operation
Stopping Procedure
Stopping Procedure
Steps for safely stopping the chipper.
Stopping in an Emergency
Procedure for emergency shutdown of the chipper.
Unplugging the Chipper
Transporting the Chipper
Storage
Service and Maintenance
Safety Rules
General safety rules for performing service and maintenance.
Fluids and Lubricants
Information on grease types, hydraulic oil, and lubricant storage.
Maintenance Schedule
Maintenance Schedule
Schedule of maintenance tasks based on hours or time.
Grease Points
Locations and frequency for greasing various points.
Hydraulic Maintenance Options
Hydraulic Feed Roller Lift (Option)
Greasing instructions for the hydraulic lift cylinder.
Hydraulic Winch Option
Greasing instructions for the hydraulic winch motor.
Lubricate Hinges and Pivot Points
PTO Shaft Maintenance
PTO Shaft Maintenance
Instructions for maintaining the PTO shaft, including shear pins.
Twig Breaker
Inspection and replacement of the twig breaker.
Rotor Blades
Checking and sharpening of rotor blades.
Ledger Knife
Ledger Knife
Checking ledger knife sharpness and performance.
Ledger Knife Clearance
How to check and adjust ledger knife clearance.
Feed Roller Maintenance
Changing Ledger Knife
Procedure for removing and replacing the ledger knife.
Feed Rollers
Maintenance procedures for the feed rollers.
Electrical and Troubleshooting
Feed Roller Maintenance on BX102RP Models
Specific maintenance for BX102RP feed rollers.
Electrical System – General
General guidelines for electrical system maintenance.
Troubleshooting
Specifications
Machine Specifications
Technical specifications for BX52R, BX72R, and BX102R models.
Common Bolt Torque Values
Hydraulic Fitting Torque
Product Warranty
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