Wallenstein BX102RPI Operator's Manual

Wallenstein BX102RPI Operator's Manual

3 ph roller-feed chipper

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OPERATOR'S MANUAL
BX52RI Models – S/N 152R819 to 152R998
BX72RI Models – S/N 172R489 to 172R577
BX102RI and BX102RPI Models – S/N 1102R400 to 1102R406
BXR Series
3 PH Roller-feed Chipper
Rev Apr-2021
Document Number: Z97072_En

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Table of Contents
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Summarization of Contents

Foreword
Introduction
Introduces the Wallenstein BXR Series chipper, its purpose, and manual coverage.
Delivery Inspection Report
Details the process for checking the chipper upon delivery and activating warranty.
Serial Number Location
Explains where to find the serial number plate for service and information.
Types of Decals on the Machine
Explains the meaning and purpose of various safety and information decals on the machine.
Safety
Safety Alert Symbol
Defines the Safety Alert Symbol and its importance for user awareness.
Signal Words
Explains the meaning of DANGER, WARNING, CAUTION, and IMPORTANT signal words.
Why Safety is Important
Outlines the critical reasons for prioritizing safety in operation and maintenance.
Safety Rules
Provides essential rules for safe operation, including PPE and general precautions.
Safe Condition
Defines and outlines the procedure for placing the machine in a safe state for service.
Safety Training
Emphasizes operator responsibility for training and understanding safety instructions.
Safety Sign Explanations
Explains the meaning and purpose of various safety signs displayed on the machine.
Familiarization
To the New Operator or Owner
Stresses the owner's responsibility for reading the manual and training operators.
Operator Orientation
Defines directional terms (left, right, forward, backward) relative to the operator's seat.
Machine Components
Identifies and labels key components of the chipper through diagrams.
Attaching to Tractor
Connecting 3-point Hitch
Details the procedure for safely attaching the chipper to a tractor's 3-point hitch.
Sizing PTO Shaft
Explains how to measure and prepare the PTO shaft for proper connection and operation.
Installing PTO Shaft
Provides step-by-step instructions for installing the PTO shaft between tractor and chipper.
Connecting Hydraulic Hoses
Guides on connecting the hydraulic hoses from the tractor to the chipper.
P3 PULSE Equipped Models
Instructions for connecting the P3 PULSE system to the tractor's 12V power supply.
Controls
Discharge Chute
Explains how to adjust and lock the discharge chute position.
Discharge Chute Deflector
Describes how to adjust and lock the discharge chute deflector.
Feed Roller Control Bar
Details the operation of the feed roller control bar for Forward, Reverse, and Stop.
Feed Roller Flow Control Valve
Explains how to adjust the flow control valve to set the feed roller speed.
Easy Start System
Describes the Easy Start system and how to adjust feed roller spring tension.
Rotor Lock
Explains how to engage and disengage the rotor lock for safety.
P3 PULSE Electronic Control System
Provides an overview of the P3 PULSE system, its functions, and user interface.
Hydraulic Feed Roller Lift Option
Details the operation of the hydraulic feed roller lift option for the BX102R model.
Hydraulic Winch Option
Explains the operation of the hydraulic winch option for the BX102RP model.
Operating Instructions
Safety Rules
Reinforces key safety rules for operating the chipper and general work area safety.
Pre-operation Checks
Lists essential checks to perform before each use of the wood chipper.
Before Startup
Outlines the steps to take before starting the tractor and chipper.
Chipping Operation
Guides on how to operate the chipper for material processing, including capacity.
Stopping Procedure
Details the correct procedure for stopping the chipper and tractor safely.
Stopping in an Emergency
Provides instructions for emergency shutdown procedures.
Unplugging the Chipper
Outlines the procedure for clearing material blockages from the chipper.
Transporting the Chipper
Covers safety rules and preparation steps for safely transporting the chipper.
Storage
Provides instructions for safely storing the chipper after use.
Service and Maintenance
Safety Rules
Lists safety precautions to follow during service and maintenance procedures.
Fluids and Lubricants
Specifies the types of grease and hydraulic oil required and storage guidelines.
Maintenance Schedule
Outlines the maintenance schedule based on operating hours or time intervals.
Grease Points
Identifies all grease points and frequency for lubrication.
PTO Shaft Maintenance
Covers maintenance procedures for the PTO shaft, including shear pins.
Twig Breaker
Details inspection and replacement of the twig breaker teeth.
Rotor Blades
Explains how to check and sharpen rotor blades for optimal performance.
Ledger Knife
Covers checking ledger knife sharpness and adjusting clearance for optimal chipping.
Feed Rollers
Details maintenance procedures for the feed rollers, including raising them.
Electrical System – General
Provides general guidance on maintaining electrical connections and harnesses.
Troubleshooting
Lists common problems, their causes, and suggested solutions for the chipper.
Specifications
Machine Specifications
Presents detailed technical specifications for different BXR series models.
Common Bolt Torque Values
Provides torque specifications for various imperial and metric bolts.
Hydraulic Fitting Torque
Lists torque values for tightening hydraulic fittings to prevent leaks.

Table of Contents