Wallenstein BX52RI Operator's Manual
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Wallenstein BX52RI Operator's Manual

3 ph roller-feed chipper
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OPERATOR'S MANUAL
BX52RI Models – S/N 152R819 to 152R998
BX72RI Models – S/N 172R489 to 172R577
BX102RI and BX102RPI Models – S/N 1102R400 to 1102R406
BXR Series
3 PH Roller-feed Chipper
Rev Apr-2021
Document Number: Z97072_En

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Summary of Contents for Wallenstein BX52RI

  • Page 1 OPERATOR'S MANUAL BX52RI Models – S/N 152R819 to 152R998 BX72RI Models – S/N 172R489 to 172R577 BX102RI and BX102RPI Models – S/N 1102R400 to 1102R406 BXR Series 3 PH Roller-feed Chipper Rev Apr-2021 Document Number: Z97072_En...

  • Page 2: Foreword

    Keep this manual handy for frequent reference and to pass on 1.1 Introduction to new operators or owners. Call your Wallenstein dealer or the distributor if you need assistance, information or additional Congratulations on your choice of a Wallenstein BXR Series copies of the manuals.

  • Page 3: Table Of Contents

    4.1 Connecting 3-point Hitch ........19 4.2 Sizing PTO Shaft ..........20 4.3 Installing PTO Shaft ..........23 4.4 Connecting Hydraulic Hoses ......24 4.5 P3 PULSE Equipped Models – BX52RI, BX72RI, BX102RI / RPI............24 5. Controls ...............25 5.1 Discharge Chute ..........25 5.2 Discharge Chute Deflector ........25 5.3 Feed Roller Control Bar ........26...

  • Page 4: Delivery Inspection Report

    Foreword 3 PH Roller-feed Chipper 1.2 Delivery Inspection Report 1.2.1 Wallenstein BXR Series Roller Feed Chipper www.wallensteinequipment.com To activate warranty, register your product at: This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer.

  • Page 5: Serial Number Location

    Foreword 3 PH Roller-feed Chipper 1.3 Serial Number Location Always provide the serial number of your Wallenstein product when ordering parts or requesting service or other information. The Serial Number Plate location is shown in the illustration. Please record the product Model and Serial Number in the space provided below for easy reference.

  • Page 6: Types Of Decals On The Machine

    They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    YOU are responsible for the SAFE operation and maintenance of Indicates an imminently hazardous situation that, if not avoided, your Wallenstein product. YOU must make sure that anyone who will result in death or serious injury. This signal word is to be...

  • Page 8: Safety Rules

    BX52R, BX72R, BX102R Safety 3 PH Roller-feed Chipper 2.4 Safety Rules Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use. In some cases, • Provide operating instructions to all certain illustrations in this manual may show an assembly with employees before allowing them to a safety shield removed for clarity.

  • Page 9: Safety Training

    Safety is a primary concern in the design and manufacture of - Noise over 85 dB on a long-term basis can cause Wallenstein products. Unfortunately, efforts to provide safe severe hearing loss. equipment can be wiped out by a single careless act.
  • Page 10 BX52R, BX72R, BX102R Safety 3 PH Roller-feed Chipper 2.9.1 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly understand all Safety, Operation and Maintenance information ISO 4254-1 Agricultural machinery –...

  • Page 11: Safety Sign Explanations

    BX52R, BX72R, BX102R Safety 3 PH Roller-feed Chipper 2.10 Safety Sign Explanations Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness. The top (or left-hand) panel shows the safety alert (the potential hazard), and the bottom (or right-hand) panel shows the Think SAFETY! Work SAFELY! message (how to avoid the hazard).
  • Page 12 BX52R, BX72R, BX102R Safety 3 PH Roller-feed Chipper Fig. 4 – Safety Decal Locations 1. WARNING! 2. WARNING! Risk of fingers being severed or serious Risk of serious personal injury if you injury to hands in this area! are caught in the chipper feed rollers! Keep hands and feet out of inlet and Do not step into or place any part of your discharge openings while machine is...
  • Page 13 BX52R, BX72R, BX102R Safety 3 PH Roller-feed Chipper 3. CAUTION! 6. CAUTION! Always wear appropriate Personal A noise declaration decal indicates Protective Equipment if around this the sound power (LWA) emitted by the machine when it is in operation. machine when operating. For this chipper, it can be up to 121 decibels at close •...

  • Page 14: Replacing Damaged Safety Signs

    • Parts that were replaced with a safety decal on them must also have the safety sign replaced. • Replacement safety signs are available from your authorized Distributor, Dealer Parts Department, or Wallenstein Equipment. Procedure 1. Be sure that the installation area is clean and dry. 11. WARNING! 2.

  • Page 15: Familiarization

    BX52R, BX72R, BX102R Familiarization 3 PH Roller-feed Chipper 3. Familiarization 3.1 To the New Operator or Owner 3.2 Operator Orientation It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working IMPORTANT! The directions for left-hand, right-hand, with the machine.

  • Page 16: Machine Components

    BX52R, BX72R, BX102R Familiarization 3 PH Roller-feed Chipper 3.3 Machine Components 00808 Fig. 5 – Components (Typical) 1. Discharge Chute 8. Return Hose 15. Feed Roller Control Bar 2. Discharge Chute Deflector 9. Power Take Off (PTO) Shaft 16. Detent Reset 3.
  • Page 17 BX52R, BX72R, BX102R Familiarization 3 PH Roller-feed Chipper 00809 Fig. 6 – Components (Typical) 1. Rotor Lock 5. Ledger Knife 8. Lower Roller Clean out 2. Twig Breaker 6. Ledger Setting Gauge 3. Rotor 7. Toplink Storage Position (BX102R 4. Rotor Knife models)
  • Page 18 BX52R, BX72R, BX102R Familiarization 3 PH Roller-feed Chipper 00807 Fig. 7 – Winch and Hydraulic Feed Roller Lift Options (BX102RP only) 1. Hydraulic Winch 2. Hydraulic Winch Control Valve 3. Winch Gear Engage-Disengage Lever 4. Hydraulic Feed Roller Lift Control Valve 5.

  • Page 19: Attaching To Tractor

    BX52R, BX72R, BX102R Attaching to Tractor 3 PH Roller-feed Chipper 4. Attaching to Tractor Make sure there is enough room and clearance to safely reverse 4.1 Connecting 3-point Hitch up to the chipper. Procedure WARNING! 1. On the tractor, place the 3-point hitch lift arms in their full Never let anyone stand between the tractor and sway position, then reverse the tractor up to the chipper.

  • Page 20: Sizing Pto Shaft

    BX52R, BX72R, BX102R Attaching to Tractor 3 PH Roller-feed Chipper 4.2 Sizing PTO Shaft 4. Pull the PTO shaft apart and place one end on the tractor output spline. Place the other on the implement input. IMPORTANT! The PTO shaft that came with your machine may need to be shortened.
  • Page 21 BX52R, BX72R, BX102R Attaching to Tractor 3 PH Roller-feed Chipper 6. Using a straight edge, transfer a mark from the end of one 9. Using the cut-off length of plastic tube as a guide, mark the tube section to the other section as shown. steel tube.
  • Page 22 BX52R, BX72R, BX102R Attaching to Tractor 3 PH Roller-feed Chipper 4.2.1 Alternate Method 4. If the collapsed length A is longer than measurement B from Step 3, the PTO shaft must be shortened. This method can be used if the two ends of the PTO shaft 5.

  • Page 23: Installing Pto Shaft

    BX52R, BX72R, BX102R Attaching to Tractor 3 PH Roller-feed Chipper 4.3 Installing PTO Shaft 4. To check that the shaft lock is fully seated, pull back on the shaft with your hands off the button. The implement must be mounted to the tractor, and fully lowered 5.

  • Page 24: Connecting Hydraulic Hoses

    Attaching to Tractor 3 PH Roller-feed Chipper 4.4 Connecting Hydraulic Hoses 4.5 P3 PULSE Equipped Models – BX52RI, BX72RI, BX102RI / RPI WARNING! Models equipped with P3 PULSE electronic control system Hydraulic oil under pressure can penetrate the require a 12 VDC, 2-amp power supply from the tractor in order skin or eyes causing serious injury.

  • Page 25: Controls

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5. Controls This section reviews the controls on the chipper. Before starting to work, all operators should familiarize themselves with the location and function of all controls. 5.1 Discharge Chute The discharge chute has a spring-loaded latch handle that allows the chute to be positioned at any angle, then locked into position with the latch.

  • Page 26: Feed Roller Control Bar

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.3 Feed Roller Control Bar Once moved into either Stop position, the bar is locked there until the Detent Release Lever is pulled up to release it. WARNING! Risk of serious injury or death. Keep hands, feet and clothing away from feed rollers when the chipper is operating.
  • Page 27 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.3.1 STOP Positions The feed rollers stop any time the control bar is pushed fully forward or pulled fully back to either STOP position. • Push the feed roller control bar fully forward (towards the feed table) to the maximum detent position to stop the feed rollers.
  • Page 28 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.3.2 Forward (Feed) • Lift up the detent reset lever, push the control bar forward to the first detent position to start the forward feed. This is the normal operating position. The control bar stays in this position until moved.

  • Page 29: Feed Roller Flow Control Valve

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.4 Feed Roller Flow Control Valve 5.5 Easy Start System The hydraulic feed circuit is equipped a flow control valve that Easy Start means there is 1/2"–1" (12–25 mm) free movement can be manually set to adjust chipping speed rate. at the top of the feed roller springs allowing the roller wheel to easily climb up on large material before spring tension begins.

  • Page 30: Rotor Lock

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.6 Rotor Lock The Rotor Lock is used to secure the rotor from moving while the upper rotor housing is open. It can only be engaged when the rotor housing is open. The spring pin cannot be engaged when the rotor housing is closed.

  • Page 31: P3 Pulse Electronic Control System

    5.7 P3 PULSE Electronic Control System Software version 1.0.0 01262 Fig. 36 – Wallenstein P3 PULSE Electronic Control System 5.7.1 Overview Navigating through the menus is done with the four soft keys below the display screen. Icons in the display above the soft The Wallenstein P3 PULSE Electronic Control System optimizes keys indicate menu selection options.
  • Page 32 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.7.3 User Interface 1. Display Screen The Display Screen is the user interface for the P3 PULSE Electronic Control System. The screen is an anti-glare coated, 4.3 in (109 mm) color display. The system is controlled by navigating through the soft key buttons.
  • Page 33 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.7.4 Menus Main screen 0:00 HOURS FEED POSITION The Main screen is the default screen with the ignition key in the NEUTRAL ON position. Pressing the key below Home icon in any sub ROTOR SPEED 0000 menu takes you back to the Main screen.
  • Page 34 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper Settings screen Press the soft key button below the icon to access Settings. 0:00 HOURS FEED POSITION This is the main screen to set up all your machine parameters. NEUTRAL ROTOR SPEED 0000 All settings are retained when the machine is shut down.
  • Page 35 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper Max Feed Speed MAX FEED SPEED FEED SETTINGS MAX FEED MIN FEED FEED START MIN ROTOR SPEED SPEED SPEED 0000 0000 Sets the maximum feed roller speed in 5% increments. The value is shown as a percentage of the maximum speed (100%). •...
  • Page 36 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper Reset Defaults screen P3 PULSE setup parameters can be returned to the factory SETTINGS FEED SETTINGS RESET DEFAULTS settings if desired. DIAGNOSTICS SELECT MACHINE ENTER PASSWORD • From the Settings screen, use the Up or Down arrows to navigate to Reset Defaults.
  • Page 37 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper Machine Select screen IMPORTANT! Machine model must be selected during SETTINGS initial setup before operating the machine. FEED SETTINGS RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD Machine Select must be done when the P3 PULSE is set up for the first time.

  • Page 38: Hydraulic Feed Roller Lift Option (Bx102R Only)

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.8 Hydraulic Feed Roller Lift Option (BX102R only) WARNING! Risk of critical injury! Never place any part of your body in the rollers without the machine stopped and the locking pin in place. When performing maintenance on the roller and lift, follow the maintenance procedure carefully.

  • Page 39: Hydraulic Winch Option (Bx102Rp Only)

    BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper 5.9 Hydraulic Winch Option (BX102RP only) CAUTION! Stay clear of the winch rope while winching. Injury from entanglement or rope burn could occur! W056 CAUTION! Always make sure the area is clear of bystanders when operating the winch.
  • Page 40 BX52R, BX72R, BX102R Controls 3 PH Roller-feed Chipper Winch Control Valve • Pull the hydraulic control lever back towards you and hold to wind the rope in. Releasing the lever returns it to neutral and the winch stops. • Push the lever forward to allow the rope to unwind under power.

  • Page 41: Operating Instructions

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6. Operating Instructions • Be aware of the size and shape of the material. Crotchety WARNING! branches and logs can move in unpredictable ways as they pass through the feed rollers and could cause Risk of serious injury or death.

  • Page 42: Pre-Operation Checks

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6.2 Pre-operation Checks 6.3 Before Startup Check the following each time the wood chipper is used: 1. Check the hydraulic oil level in the tractor. 2. Review Operating Safety Rules. Item to check 3.
  • Page 43 BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper Adjustable Ski Height (BX52R only) 11. With the feed table in position, engage the spring-loaded table lock pins to secure the table. The BX52R ski can be adjusted up to 6" (15 cm) if required, to help align the PTO shaft when attaching the chipper to the tractor.

  • Page 44: Chipping Operation

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6.4 Chipping Operation Chipper Capacity Model Series Material Size BX52R 5" (13 cm) BX72R 7" (18 cm) BX102R 10" (25 cm) 1. Engage the PTO. Set tractor at half throttle. Make sure the rotor is up to speed before beginning.

  • Page 45: Stopping Procedure

    6. Stop engine, remove ignition key and wait for all moving P3 PULSE Equipped Models parts to stop. (BX52RI, BX72RI, BX102RI / RPI) CAUTION! • P3 PULSE Electronic Control System prevents the tractor Risk of injury from rotating parts. Wait for all...

  • Page 46: Unplugging The Chipper

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6.7 Unplugging the Chipper The wood chipper is designed to handle a wide range of material sizes without any problem. However, in the event material gets lodged in the chipper, follow this procedure to clear the blockage.
  • Page 47 BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper Chipper Severely Plugged 10. Open the lower roller clean-out tray located under the feed rollers and carefully remove any debris. Close and secure The upper feed roller can be raised to clear the debris between the tray.
  • Page 48 BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 15. With the Toplink connected to the Bridge, wind it in so it shortens and raises the upper roller. Fig. 62 – Raise Upper Feed Roller 16. With the upper roller raised, carefully reach into the roller housing from inside the feed hopper to clear out the debris.

  • Page 49: Transporting The Chipper

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6.8 Transporting the Chipper 6.8.1 Safety Rules • Do not exceed a safe travel speed. • Always follow and obey applicable highway rules and regulations. • Be sure all lights, markers and SMV sign required by the traffic regulations are in place, clean and working.

  • Page 50: Storage

    BX52R, BX72R, BX102R Operating Instructions 3 PH Roller-feed Chipper 6.9 Storage 7. Turn the discharge chute inward. 8. Touch up all paint nicks and scratches to prevent rusting. After the season's use or when the machine is not going to be 9.

  • Page 51: Service And Maintenance

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7. Service and Maintenance Good maintenance is your responsibility. Poor maintenance is WARNING! an invitation to trouble. Risk of serious personal injury. Stop engine before performing ANY service or maintenance 7.1 Safety Rules procedure.

  • Page 52: Maintenance Schedule

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7.3 Maintenance Schedule 7.4 Grease Points Perform maintenance procedures at time shown or hour IMPORTANT! Use a hand-held grease gun for all greasing. interval, whichever comes first. Pump one shot of grease per fitting. As Required •...
  • Page 53 BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper IMPORTANT! Use a hand-held grease gun for all greasing. Grease Points Pump one shot of grease per fitting. Location – Every 50 hours of operation or annually • Wipe grease fitting with a clean cloth before greasing to PTO Shaft Shield avoid injecting dirt and grit.
  • Page 54 BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7.4.1 Hydraulic Feed Roller Lift (Option) Grease cylinder pivot points every 50 hours. The hydraulic feed roller lift option has a hydraulic cylinder to lift or lower the top feed roller located on top of the feed roller chute.
  • Page 55 BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper Lubricate Hinges and Pivot Points – As Location required Rotor Cover Hinge Discharge Chute Rotate Hood Deflector Feed Table Hinges Feeder Control Bar Control Bar Roller Hinge Clean-out Tray 00869 Fig.

  • Page 56: Pto Shaft Maintenance

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7.5 PTO Shaft Maintenance Replace broken shear pins with one the same size. Always determine the cause of the problem and correct it before resuming work. Shear pins are available from your distributor or Grease the PTO shaft every 8 hours.

  • Page 57: Ledger Knife

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7.8 Ledger Knife CAUTION! Observe ledger knife performance daily. Check the ledger Risk of getting hands pinched or wedged knife sharpness every 50 hours. between lower rotor housing and rotor. Turn rotor slowly and be aware of hand positioning.
  • Page 58 BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper Checking 4. Turn the rotor past the ledger knife with the gauge inserted between them to check clearance. The gauge should be 1. Open the upper rotor housing. tight. Check all four knives. CAUTION! Risk of getting hands pinched or wedged between lower rotor housing and rotor.

  • Page 59: Feed Rollers

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper Changing Ledger Knife 7.9 Feed Rollers The ledger knife is removed through the bottom of the chipper. The top and bottom feed rollers may occasionally require some maintenance (for example, removing a jam, cleaning, inspection, Procedure repair, and so on).

  • Page 60: Electrical System - General

    BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper 7.9.1 Feed Roller Maintenance on 4. Wind in the turnbuckle to raise the upper roller to the desired height. BX102RP Models The top roller is secured in the raised position by the turnbuckle 1.

  • Page 61: Troubleshooting

    7.11 Troubleshooting The following table lists some problems that may be encountered, with possible causes and solutions. If a problem persists after reading through the Troubleshooting section, contact your local dealer, distributor or Wallenstein. Have the serial number ready. Problem Cause Solution Obstructed discharge.
  • Page 62 BX52R, BX72R, BX102R Service and Maintenance 3 PH Roller-feed Chipper Problem Cause Solution Feed roll control bar set to stop. Move to Forward or Reverse position. Set engine throttle for maximum rpm. Make sure engine is properly Engine speed not at or above minimum setting. tuned.

  • Page 63: Specifications

    BX52R, BX72R, BX102R Specifications 3 PH Roller-feed Chipper 8. Specifications 8.1 Machine Specifications Model BX52R BX72R BX102R Drive System Direct Drive, Power take-off with shear bolt Horsepower Range 40–55 hp 50–85 hp 80–120 hp (34–41 kW) (37–63 kW) (60–89 kW) Minimum hydraulic flow 3–6 gpm 4–8 gpm...

  • Page 64: Common Bolt Torque Values

    BX52R, BX72R, BX102R Specifications 3 PH Roller-feed Chipper 8.2 Common Bolt Torque Values Checking Bolt Torque Imperial Bolt Torque Specifi   cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise.

  • Page 65: Hydraulic Fitting Torque

    BX52R, BX72R, BX102R Specifications 3 PH Roller-feed Chipper 8.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage.

  • Page 66: Product Warranty

    3 PH Roller-feed Chipper 9. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng...

  • Page 67: Alphabetical Index

    10. Alphabetical Index Winch Drive ..............39 Attaching to Tractor ............. 19 Connecting 3-point Hitch ..........19 Installing PTO Shaft ............23 Connecting Hydraulic Hoses ......... 24 P3 PULSE Equipped Models ......... 24 Ledger Knife – Changing ............ 59 Ledger Knife – Checking ............. 57 Bolt torque ................
  • Page 68 Safe Condition............8, 41, 51 Safety ..................7 Being Prepared ..............9 Hydraulic System Safety..........9 Safe Condition ..............8 Safety Alert Symbol ............7 Safety Rules ..............8 Signal Words ..............7 Why Safety is Important........... 7 Safety Rules ................8 Safety Signs Safety Sign Locations .............11 Safety Training ..............
  • Page 72 www.wallensteinequipment.com...

This manual is also suitable for:

Bxr seriesBx72riBx102riBx102rpi

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