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Wallenstein BXTR6438 Operator's Manual

Trailer wood chipper
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OPERATOR'S MANUAL
S/N 2E9US1117LS091375 & Up
BXTR 6438
Trailer Wood Chipper
™ TECHNOLOGY
Rev Aug-2020
Document Number: Z97157_En

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Summary of Contents for Wallenstein BXTR6438

  • Page 1 OPERATOR'S MANUAL S/N 2E9US1117LS091375 & Up BXTR 6438 Trailer Wood Chipper ™ TECHNOLOGY Rev Aug-2020 Document Number: Z97157_En...

  • Page 2: Foreword

    Operator's Manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, information, or additional copies of the manuals.

  • Page 3: Table Of Contents

    BXTR6438 Table of Contents 1. Foreword ..............2 7. Trouble Shooting ..........54 1.1 Introduction ............2 8. Accessories ............56 1.2 Delivery Inspection Report ........4 9. Product Warranty ..........57 1.3 Serial Number Location ........5 1.4 Types of Decals on the Machine ......6 10.  Specifications ............58 10.1 Common Bolt Torque values ......59...

  • Page 4: Delivery Inspection Report

    BXTR6438 1.2 Delivery Inspection Report Wallenstein BXTR6438 Trailer Wood Chipper www.wallensteinequipment.com To activate warranty, register your product at: This form must be filled out by the dealer at the time of delivery, then signed by the dealer and customer. The product manuals have been received by me and I have been...

  • Page 5: Serial Number Location

    Record Product Information Here BXTR6438 Model: Serial Number: 01264 Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM GAWR/PNBE (KG): GVWR/PNBV (KG): DIMENSION- RIM/JANTE...

  • Page 6: Types Of Decals On The Machine

    They can be either vertical or horizontal. Product Decals indicate machine model and serial number, and other important information. Manufactured by: Wallenstein Equipment Inc., 7201 Line 86, Wallenstein ON N0B2S0, Canada MODEL: ########## TYPE OF VEHICLE/TYPE DE VEHICLE: TRA / REM...

  • Page 7: Safety

    YOUR SAFETY IS INVOLVED! The Safety Alert Symbol identifies important safety messages on the Wallenstein wood chipper and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.

  • Page 8: Safety Rules

    BXTR6438 2.4 Safety Rules • Do not modify, disable, or change the roller feed safety / control bar in any way. • Provide operating instructions to operators or employees • Do not allow riders during transport. before allowing them to operate the machine, and REVIEW •...

  • Page 9: Equipment Safety Guidelines

    BXTR6438 2.4.3 Be Prepared • Make sure all guards, deflectors and shields are in place before starting and operating. • Wear appropriate personal protective equipment. Tie back • Do not allow anyone within the work or danger zone during long hair, remove jewelry, and avoid loose fitting clothing.
  • Page 10 BXTR6438 • Check wheel lugs and tighten if required. Inspect rims for • Use a battery carrier to lift the battery or place hands at damage. opposite corners to avoid spilling acid through the vents. • Inspect tires for cuts or damage. Check tire pressure and •...
  • Page 11 BXTR6438 • If injured by a concentrated high-pressure stream of • DO NOT use this engine on any forest covered, brush hydraulic fluid, seek medical attention immediately. Serious covered, or grass covered unimproved land unless a spark infection or toxic reaction can develop from hydraulic fluid arrester is installed on the muffler.

  • Page 12: Sign-Off Form

    BXTR6438 2.6 Sign-Off Form The design and manufacture of this product conforms to relative provisions in the following standards: Anyone using this machine must read and thoroughly ISO 4254-1 Agricultural machinery – Safety understand all Safety, Operation and Maintenance information in this manual.

  • Page 13: Safety Sign Explanations

    BXTR6438 2.7 Safety Sign Explanations Practicing good safety means becoming familiar with safety The top (or left-hand) panel on the safety decal shows the safety signs and warnings and being aware of the situations that alert (the potential hazard), and the bottom (or right-hand) panel require alertness.
  • Page 14 BXTR6438 0° 01350 1. Warning! 2. Warning! Risk of high-pressure hydraulic fluid Risk of explosion. piercing exposed skin. Do not refuel the machine while Do not check for leaks with hand or smoking or near open flame or sparks. fingers. Serious injury can result.
  • Page 15 BXTR6438 3. Warning! 6. Caution! Risk of serious injury or death if hands or Risk of serious injury or death if hands or limbs are caught in rotating parts. limbs are caught in rotating parts. Do not attempt to reach in while parts are Do not operate machine with out shields turning.

  • Page 16: Replacing Damaged Safety Signs

    BXTR6438 9. Caution! 12. Warning! Risk of injury from flying objects. Stay PPE is required when operating this machine. clear of material discharge chute. • A hard hat Machine can expel wood chips fast enough to cause injury. • Hearing protection •...

  • Page 17: Familiarization

    BXTR6438 3. Familiarization 3.1 To the New Operator or Owner 3.3 Operator Orientation It is the responsibility of the owner or operator to read this manual and to train all other operators before they start IMPORTANT! When describing controls throughout this working with the machine.

  • Page 18: Main Parts Of The Chipper

    BXTR6438 3.4 Main Parts of the Chipper 01360 Fig. 3 – BXTR6438 1. Fuel tank 2. ST205/75R14 LRC Radial Tires 3. Electric Brakes (Option) 4. Kohler® CH980 Engine 5. P3 Electronic Control System Display 6. Drive Belt 7. Discharge Chute 8.
  • Page 19 BXTR6438 01364 18. Feed Table 19. Roller Lift Handle 20. Stop / Tail / Turn Signal Light 21. Hydraulic Motor 22. Ledger Blade 23. Twig Breaker 24. Upper Rotor Housing 25. Operators Manual 26. Rotor 27. Rotor Blade 28. Bridge Guard 29.

  • Page 20: Controls

    BXTR6438 4. Controls Review this section to become familiar with the location and function of each control before starting. Kohler® CH980 38 hp Engine Always read the engine operator's manual supplied with the machine to familiarize yourself with its operating and procedure details.

  • Page 21: Discharge Chute

    BXTR6438 4.2 Discharge Chute: Latch Handle The discharge chute is designed with a spring-loaded latch handle that allows the chute to be positioned 360° then locked into position with the latch. Lift the latch handle till the chute lock pin disengages.

  • Page 22: Roller Feed Control Bar

    BXTR6438 4.3 Roller Feed Control Bar Use the feed roller control bar for Forward, Reverse, and Stop actions. IMPORTANT! To quickly stop the feed rollers in an emergency, the bar can be rapidly pulled or pushed to its maximum position and will immediately stop the rollers.

  • Page 23: P3 Pulse Electronic Control System

    Navigating through the menus is done with the four soft keys below the display screen. Icons in the display above the soft The Wallenstein P3 PULSE Electronic Control System optimizes keys indicate menu selection options. the capacity of the chipper. Operators can adjust feed settings to customize chip size when chipping any type of material.
  • Page 24 BXTR6438 4.4.3 User Interface 1. Display Screen The Display Screen is the user interface for the P3 PULSE Electronic Control System. The screen is an anti-glare coated, 4.3 in (109 mm) color display. The system is controlled by navigating through the soft key buttons.
  • Page 25 BXTR6438 4.4.4 Menus Main screen 0:00 HOURS FEED POSITION The Main screen is the default screen with the ignition key in the NEUTRAL ON position. Pressing the key below Home icon in any sub ROTOR SPEED 0000 menu takes you back to the Main screen.
  • Page 26 BXTR6438 Settings screen Press the soft key button below the icon to access Settings. 0:00 HOURS FEED POSITION This is the main screen to set up all your machine parameters. NEUTRAL ROTOR SPEED 0000 All settings are retained when the machine is shut down.
  • Page 27 BXTR6438 Max Feed Speed MAX FEED SPEED FEED SETTINGS MAX FEED MIN FEED FEED START MIN ROTOR SPEED SPEED SPEED 0000 0000 Sets the maximum feed roller speed in 5% increments. The value is shown as a percentage of the maximum speed (100%).
  • Page 28 BXTR6438 Reset Defaults screen P3 PULSE setup parameters can be returned to the factory SETTINGS FEED SETTINGS settings if desired. RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD • From the Settings screen, use the Up or Down arrows to navigate to Reset Defaults.
  • Page 29 BXTR6438 Machine Select screen IMPORTANT! Machine model must be selected during SETTINGS initial setup before operating the machine. FEED SETTINGS RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD Machine Select must be done when the P3 PULSE is set up for the first time.

  • Page 30: Ball And Coupler

    BXTR6438 4.5 2-5/16" Ball Hitch 5. Attach the ball hitch: - Place the coupler over the ball on the hitch. (As equipped) - Turn the hand wheel clockwise until it is snug and the hitch ball is secure. 4.5.1 Coupling for transport - Crank the jack up.

  • Page 31: Operating Instructions

    BXTR6438 5. Operating Instructions • Never use alcoholic beverages or drugs which can hinder Although the Trailer Wood Chipper is easy to use, each operator alertness or coordination while operating this equipment. should review this section to become familiar with safety and Consult your doctor about operating this machine while operating procedures.
  • Page 32 BXTR6438 5.1.2 Pre-operation Checks Efficient and safe operation of the Wallenstein Trailer Wood Chipper requires that each operator reads and understands the use procedures and all related safety precautions outlined in this section. A Pre-operation checklist is provided for the operator. It is important for both the personal safety and maintaining good mechanical condition that this checklist is followed.

  • Page 33: Machine Set-Up

    BXTR6438 5.2 Machine Set-up Follow this procedure to prepare and set-up the machine at the work site: CAUTION! 1. Use the tow vehicle to position the Wood Chipper at the work site. Park the machine so prevailing winds blow 2. For greater stability leave your chipper attached to the tow exhaust gases / fumes away from the operator.
  • Page 34 BXTR6438 5.3 Starting Procedure 1. The Wood Chipper should be set up and ready to run. 2. Set park brake if connected to tow vehicle. 3. Lower the support leg stand. 4. Close the choke if the engine is cold.

  • Page 35: Machine Break-In

    BXTR6438 5.4 Machine Break-In Although there are no operational restrictions on the Wood Chipper when used for the first time, it is recommended that the following mechanical items be checked: After operating for 1 hour: 1. Inspect the axle, tires, wheels.

  • Page 36: Chipping Operation

    BXTR6438 5.5 Chipping Operation The BXTR6438 Wood Chipper is a strong, rugged machine that is built to a straight-forward design which provides consistent chipping of logs up to 7" (18 cm) in diameter. Always wear proper PPE whenever operating the machine. This...

  • Page 37: Unplugging

    BXTR6438 5.6 Unplugging 7. Check that everyone is clear of machine before restarting engine. Although the machine is designed to handle a wide variety of 8. Start the engine and resume working. material without any problem, occasionally it may plug. If the 5.6.1 Severe plug:...
  • Page 38 BXTR6438 10. Carefully reach into the roller housing and remove any debris. 11. If required to dislodge material in or around the rotor: very carefully and slowly turn the rotor by hand, remove any jammed material. Do not reach into the roller housing WARNING! while the rotor is moving.

  • Page 39: Refueling

    BXTR6438 5.7 Refueling IMPORTANT! Refer to engine manual supplied with this machine for fuel specification. The fuel tank is in front of the engine. Volume is 12 gal US (50 L). Avoid running the tank dry. Use the appropriate grade of fuel, and use caution to prevent spilling.

  • Page 40: Transporting

    BXTR6438 5.8 Transporting 9. Inspect and replace any axle dust caps that are damaged or leaking. 5.8.1 Prepare for Transport: 10. Check and secure chipper components including: Follow these instructions: • Tool and tank doors latched • Belt access covers, and shields secured 1.

  • Page 41: Storage

    BXTR6438 5.9 Storage 9. Make sure tool and tank doors are latched, belt access covers, and shields are bolted. • If the machine is not going to be used for a period of time, 10. Touch up paint nicks and scratches to prevent rusting.

  • Page 42: Service And Maintenance

    BXTR6438 6. Service and Maintenance Good maintenance is your responsibility. Poor maintenance is • When cleaning any parts, do not use gasoline. Use a an invitation to trouble. regular cleanser. • Always use proper tools in good condition. • Follow good shop practices: - Keep service area clean and dry.

  • Page 43: Fluids And Lubricants

    BXTR6438 6.1 Fluids and Lubricants 6.2 Maintenance Schedule Perform maintenance procedures at time shown or hour interval, 1. Engine Oil whichever comes first. SAE 10W-30 motor oil with API service class SJ or higher is recommended for general use. Refer to the engine As Required manufacturer's manual for further information.

  • Page 44: Service Illustration

    BXTR6438 6.3 Service Illustration This illustration shows the general location of service points for BXTR6438 Refer to the manufacturer's instruction manual for specific maintenance instructions / requirements regarding See Service Record Chart the Engine. Engine Service: refer to engine manual for: •...
  • Page 45 BXTR6438 On a regular basis check the condition of all hydraulic lines, hoses and fittings. Replace any that are dam- aged. Re-route those that are rubbing, pinched or crimped. Tighten any fitting that is leaking. Ensure fittings are clean and free of dirt. Every 100 hr or annually. wash and clean wood chipper, re- Belt drive: Check tension daily, move entangled material, wood Rotor blades: check daily, adjust every 50 hr.

  • Page 46: Maintenance

    6.4.2 Hydraulic Oil Fill operation. The BXTR6438 hydraulic tank is located next to the fuel tank and Put the machine in safe condition before working on this is equipped with a site glass that shows the level of the oil in the machine, tank (located just above the tool box lid).

  • Page 47: Hydraulic Oil Drain

    BXTR6438 6.5 Hydraulic Oil Drain 6.6 Hydraulic Oil Filter The hydraulic tank may occasionally need to be drained. The The hydraulic filter needs to be cleaned at least every 100 hours drain plug is located at the bottom of the hydraulic tank. Follow or annually.

  • Page 48: Servicing The Battery

    BXTR6438 6.7 Servicing the Battery 5. Charge battery according to the instructions from battery charger manufacturer and battery manufacturer. CAUTION! 6.8 Jump Starting Risk of burns! Battery electrolyte is extremely corrosive and poisonous. Contact with the eyes, CAUTION! skin, or clothing can result in severe burns or other serious personal injury.

  • Page 49: Drive Belt Replacement

    BXTR6438 6.9 Drive Belt Replacement If the drive belt is in disrepair or loose, the ability to drive the rotor may be affected. It is important to periodically check belt tension and condition. Frayed, cracked, or worn drive belts should be replaced.
  • Page 50 BXTR6438 2. If the belt requires adjustment, loosen (do not remove) the four bolts that hold the engine mount to the main frame. 3. Pull the engine back to snug up the belt, then tighten the bolts on the opposite side from the belt.
  • Page 51 BXTR6438 Rotor Sheave Alignment 4. Turn in the bolts evenly in 1/4-turn increments to pull the hub and the sheave slightly apart so they can move on the If the rotor sheave loosens on the shaft, it can become shaft.

  • Page 52: Rotor Blades

    BXTR6438 6.10 Rotor Blades 6. Ensure the blade is properly oriented, with the leading edge out. The blade is designed to fit into the rotor one way only. See diagram for proper installation. The rotor is equipped with four offset, evenly-spaced blades. If a blade needs to be changed, the one opposite should also be 7.

  • Page 53: Ledger Blade

    BXTR6438 6.11 Ledger Blade Each machine is equipped with a ledger (stationary) blade that acts as a shear for the moving rotor blades. Ledger Blade The ledger blade is designed with four usable corners. When Bolts the corner facing the rotor blade rounds over, remove the blade and re-install with a different corner facing the rotor blade.

  • Page 54: Trouble Shooting

    BXTR6438 7. Troubleshooting Guide The Wallenstein Wood Chipper is designed with blades on a Engine Related Issues—refer to the engine manual included rotor to cut, shear and chip wooden material. It is a simple and with the manual set. reliable system that requires minimal maintenance.
  • Page 55 BXTR6438 Problem Cause Solution Drive belts loose or worn. Inspect drive belts. Adjust tension or replace if needed. See page 49. Wrong replacement belt. Inspect drive belts. Replace. See page 49. Sheaves misaligned. Check sheave alignment and adjust. See page 50.

  • Page 56: Accessories

    BXTR6438 8. Accessories Call your dealer for pricing and availability LEDGER CLEARANCE SETTING GAUGE For BXTR6438 Trailer Wood chipper An easy and accurate way of setting the critical clearances between the ledger blade and the rotor chipper blade.

  • Page 57: Product Warranty

    BXTR6438 9. Product Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng and maintenance instruc�ons supplied with the unit.

  • Page 58: Specifications

    BXTR6438 10. Specifications Specifications Subject to Change Without Notice Model BXTR6438 Trailer Wood Chipper BXTR6438B Trailer Wood Chipper Engine Kohler® 999 cc, 35 hp (26 kW) Rotor: Dual Belt, Drive System Auto Engage P3-protected Centrifugal Clutch Chipper Housing Opening 7" x 11" (18 cm x 28 cm)

  • Page 59: Common Bolt Torque Values

    BXTR6438 10.1 Common Bolt Torque values Checking Bolt Torque Imperial Bolt Torque Specifi   cations The tables shown give correct torque values for various Torque Value bolts and capscrews. Tighten all bolts to the torque Bolt values specified in the table, unless indicated otherwise.

  • Page 60: Hydraulic Fitting Torque

    BXTR6438 10.2 Hydraulic Fitting Torque Hydraulic Fitting Torque Tightening Flare Type Tube Fittings Tube Size Flats From Size Torque value 1. Check flare and flare seat for defects that might Across Finger Tight cause leakage. Flats lbf•ft Inches Inches N•m...

  • Page 61: Alphabetical Index

    BXTR6438 11. Alphabetical Index Battery ................. 41 Machine Break-In ..............35 Bolt torque ................59 Machine Components ............18 Machine Set-up ..............33 Maintenance................ 46 Hydraulic Oil Drain ............47 Centrifugal Clutch..............34 Hydraulic Oil Fill ............. 46 Chipping Operation ............. 36 Hydraulic Oil Filter ............
  • Page 62 Safe Condition ..............8 Safety Alert Symbol ............7 Safety Training ..............8 Signal Words ..............7 Tire Safety ..............10 Transport Safety .............. 9 Safety Alert Symbol ............... 7 Safety Notice Decals ............. 6 Safety Rules ................8 Safety Sign Explanations ............ 13 Safety Signs Safety Sign Locations ............

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