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DF25A/DF30A
OWNER'S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUALE DI ISTRUZIONI
BESITZER HANDBUCH
MANUAL DEL PROPIETARIO
INSTRUKTIONSBOK
INSTRUKSJONSBOK
OMISTAJAN KÄSIKIRJA
INSTRUCTIEBOEKJE
MANUAL DO PROPRIETÁRIO
BETJENINGSVEJLEDNING
Part No. 99011-94L00-055
March, 2014
TK
Eng. Fre. Ita. Ger. Spa. Swe. Nor.
Fin. Dut. Por. Den. Chi. Rus.

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Summarization of Contents

Important Safety Information
Understanding Signal Words
Explains the meanings of Warning, Caution, Notice, and Note signal words used in the manual.
Important Owner Safety Notice
Provides critical safety advice for outboard motor owners before operating.
Fuel and Oil
Gasoline Recommendations
Advises on alcohol-free unleaded gasoline and octane rating for optimal performance and warranty.
Gasoline/Alcohol Blends and Fueling
Covers labeling requirements, octane ratings, and safe fueling procedures for gasoline/alcohol blends.
Motor Mounting
Tiller Handle Model Mounting Height
Explains proper transom height and anti-cavitation plate position for optimal performance.
Motor Mounting Steps
Details the process of centering and securing the motor to the transom with bolts and sealant.
Battery Installation
Electric Starter Battery Requirements
Specifies the required battery type, voltage, and amperage ratings for electric starter models.
Remote Control Model Installation Recommendation
Recommends professional installation by a dealer for remote control models.
Propeller Selection and Installation
Choosing the Right Propeller
Explains the importance of propeller matching for performance and avoiding engine damage.
Propeller Installation Steps
Provides a step-by-step guide for installing a propeller, including greasing and tightening.
Adjustment
Trim Angle Adjustment Overview
Explains how trim angle affects steering stability and performance.
Adjusting Trim Angle (Tiller Models)
Details trim angle adjustment for tiller handle models (DF25A/30A, DF30AQ).
Adjusting Trim Angle (PTT Models)
Explains trim angle adjustment using the Power Trim and Tilt system for specific models.
Trim Tab Adjustment
Describes how to adjust trim tabs to compensate for boat veering tendencies.
Steering Tension Adjustment
Explains how to adjust steering tension for smooth and responsive handling.
Caution System
Caution System Overview
Introduces the caution systems designed to alert operators to potential engine damage.
Caution System Warnings
Warns against relying solely on the system and the consequences of continuing operation with it activated.
Over-Revolution Caution
Explains the over-revolution system, its activation, and reset procedure.
Oil Pressure Caution System
Details the oil pressure caution system, its activation, and potential engine damage from continued operation.
Overheat Caution System
Explains the overheat caution system, its activation, and the need to stop the engine.
Diagnostic System
Diagnostic System Function
Describes how the self-diagnostic system alerts to sensor signal abnormalities.
Diagnostic System Indicators (Tiller)
Explains the CHECK ENGINE lamp flashing for tiller handle models.
Diagnostic System Indicators (Remote)
Explains CHECK ENGINE lamp and buzzer for remote control models.
Tilting System Operation (DF25A/25AR/30A)
Release Lever Operation (DF25A/25AR/30A)
Details the 'Lock' and 'Release' positions of the release lever and their uses.
Tilt Up Lock Arm Function
Explains the purpose of the tilt up lock arm for holding the motor in a tilted position.
Tilting System Operation (DF25AT/25ATH/30AT/30ATH)
Power Trim and Tilt Operation
Explains how to use the Power Trim and Tilt switch to adjust motor angle.
Inspection Before Boating
Importance of Pre-Boating Inspection
Stresses the necessity of inspecting the boat and motor for safety and preparedness.
Essential Pre-Boating Checks
Lists essential checks like fuel level and engine oil level before operating.
Starting the Engine
Tiller Handle Starting Procedure
Explains how to start the engine with a tiller handle, including priming the bulb.
Emergency Starting
Introduces the concept of emergency starting when the primary method fails.
Emergency Starting Procedure
Emergency Starter Rope Setup
Details how to prepare the emergency starter rope for use.
Shifting and Speed Control
Shifting Precautions
Warns about potential engine damage from improper shifting and reverse operation.
Tiller Handle Shifting
Explains how to shift gears using the tiller handle.
Operation in Shallow Water
Shallow Water Operation (DF25A/25AR/30A)
Explains how to operate in shallow water with specific tiller handle models.
Shallow Water Operation (DF30AQ)
Explains how to operate in shallow water with the DF30AQ model.
Motor Removal and Transporting
Motor Removal Procedure (Tiller)
Details the steps for removing the motor from the transom for tiller handle models.
Motor Transporting Methods
Explains how to transport the motor vertically or horizontally.
Trailering
Trailering Precautions and Setup
Provides guidelines for trailering the boat with the motor attached, including ground clearance.
Inspection and Maintenance
Scheduled Maintenance Intervals
Presents a chart detailing maintenance tasks and their recommended intervals (hours/months).
Maintenance Service Guidelines
Offers advice on performing maintenance, emphasizing dealer recommendations and severe usage conditions.
Spark Plug Maintenance
Spark Plug Specifications and Installation
Lists the standard spark plug and provides instructions for installation and tightening.
Spark Plug Inspection and Gap Adjustment
Details how to inspect spark plugs and adjust the gap.
Engine Oil Change
Engine Oil Change Procedure
Provides a step-by-step guide for changing the engine oil, including safety precautions.
Engine Oil Level Check
Explains how to check the engine oil level after an oil change.
Lubrication
Lubrication Points and Schedule
Identifies lubrication points and the recommended lubricants for various motor parts.
Anodes Inspection and Maintenance
Explains the function of anodes and how to inspect and maintain them to prevent corrosion.
Fluid Filter and Belt Maintenance
Engine Oil Filter Replacement
States that the engine oil filter should be replaced periodically by an authorized dealer.
Fuel Filter Maintenance
Advises on inspecting and replacing fuel filters according to schedule.
Timing Belt and Air Cleaner Maintenance
Details replacement intervals for the timing belt and inspection for the air cleaner element.
Flushing the Water Passages
Flushing Water Passages (Engine Running)
Explains how to flush the motor's cooling system while the engine is running.
Submerged Motor Procedure
Submerged Motor Recovery Steps
Continues the procedure for recovering and preparing a submerged motor.
Storage Procedure
Motor Storage Procedure
Outlines the steps for preparing the motor for long-term storage.
Troubleshooting
Troubleshooting Guide Overview
Introduces the troubleshooting section for common complaints and potential damage from improper repairs.
Engine Starting Problems
Lists common reasons why the engine may not start or may stall.
Engine Performance Issues
Covers issues like unstable idle, low power, excessive vibration, and overheating.
Fuse Check and Replacement
Explains how to inspect and replace fuses, with warnings about using correct ratings.
Specifications
Engine Specifications
Lists key technical specifications for the DF25A and DF30A models.

Table of Contents