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OWNER'S MANUAL
2011
85 SX
105 SX
3211595 en

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Summarization of Contents

Important Information - General
Intended Purpose
Defines the motorcycle's design purpose for competition use.
Owner's Manual Guidance
Emphasizes reading the manual for proper operation and maintenance.
Service Importance
Highlights the importance of adhering to service instructions for faultless operation.
Important Information - Safety & Practicalities
Warranty Conditions
Outlines warranty conditions, requiring service at KTM workshops.
Parental Safety Responsibility
Stresses parental responsibility for motorcycle safety and proper use.
Transport Security
Provides instructions on securing the motorcycle during transport.
Serial Number Locations
Chassis Number Identification
Location of the chassis number stamped on the steering head tube.
Engine Number Identification
Location of the engine number stamped on the engine housing.
Operation Instruments - Controls
Clutch Lever Operation
Describes the clutch lever's location and hydraulic actuation.
Hand Brake Lever Function
Details the hand brake lever for the front wheel and its adjustment.
Operation Instruments - Starting Aids
Fuel Tap Operation
Describes the fuel tap positions (OFF/ON) and their effect on fuel flow.
Choke Lever Function
Explains the choke button's function for cold starting.
Shift Lever and Gear Positions
Identifies the shift lever and gear positions, including neutral.
Operation Instruments - Suspension Adjustments
Fork Compression Damping
How to adjust the fork's compression damping using adjusting screws.
Fork Rebound Damping
How to adjust the fork's rebound damping using the REB adjusting screw.
Operation Instruments - Shock Absorber Settings
Shock Absorber Compression Damping
Explains dual compression control for shock absorber damping.
Shock Absorber Rebound Damping
How to adjust the shock absorber's rebound damping.
General Tips for Starting
First Ride Instructions
Guidance for the first ride, including pre-delivery checks and rider instruction.
Engine Break-in Procedure
Procedure for breaking in the engine during its initial 30 minutes of operation.
Driving Instructions - Preparation & Cold Start
Pre-Ride Checks
Checklist of essential pre-ride checks for vehicle condition and safety.
Starting a Cold Engine
Step-by-step guide for starting a cold engine, including choke use.
Driving Instructions - Operation
Starting a Warm Engine
Procedure for starting the engine when it is already warm.
Handling a Flooded Engine
Steps to take if the engine is flooded and won't start.
Starting Off and Riding
How to start moving from standstill, engage gear, and general riding techniques.
Driving Instructions - Braking & Refueling
Braking Techniques
Instructions on using hand and foot brakes effectively and safely.
Refueling and Fuel Guidelines
Guidelines for refueling, including fuel type, oil mixture, and safety precautions.
Maintenance Work on Chassis and Engine - Initial
Steering Head Bearing Adjustment
Procedure for checking and adjusting the steering head bearing for play.
Front Fork Breather Plugs
Instructions on using breather plugs to relieve pressure in the front fork.
Maintenance Work on Chassis and Engine - Fork & Shock
Cleaning Telescopic Fork Dust Sleeves
How to clean dust protection bellows on the telescopic fork to prevent leaks.
Handlebar Position Adjustment
Steps to adjust the handlebar position for rider comfort.
Shock Absorber Spring Preload
Guide to adjusting the shock absorber's spring preload.
Maintenance Work on Chassis and Engine - Suspension Setup
Basic Suspension Setup by Weight
How to set up suspension based on rider weight for optimal handling.
Shock Absorber Static Sag Measurement
Procedure to measure static sag for shock absorber adjustment.
Maintenance Work on Chassis and Engine - Fork & Spring Overview
Telescopic Fork Setup Check
Guidance on checking fork setup and when to install harder springs.
Shock Absorber Spring Selection
Information on identifying and selecting shock absorber springs based on rider weight.
Maintenance Work on Chassis and Engine - Chain Adjustment
Checking Chain Tension
How to check and adjust the chain tension for proper operation.
Correct Chain Tension Verification
Detailed steps for achieving and verifying correct chain tension.
Maintenance Work on Chassis and Engine - Brake System
KTM Disc Brake Information
Overview of brake calipers, fluid reservoirs, and fluid types.
Hand Brake Lever Free Travel
How to adjust the free travel of the hand brake lever for proper function.
Maintenance Work on Chassis and Engine - Brake Fluid & Pads
Brake Fluid Level Check & Refill
Procedure for checking and refilling the brake fluid reservoir.
Front Brake Pad Inspection
How to inspect front brake pads for wear and thickness.
Front Brake Pad Replacement
Step-by-step guide for replacing front brake pads.
Maintenance Work on Chassis and Engine - Rear Brakes
Rear Brake Fluid Level Check
Procedure for checking the rear brake fluid level.
Rear Brake Fluid Reservoir Refill
Steps for refilling the rear brake fluid reservoir.
Rear Brake Pad Inspection
How to inspect rear brake pads for wear and thickness.
Maintenance Work on Chassis and Engine - Wheel Replacement
Rear Brake Pad Replacement
Step-by-step guide for replacing rear brake pads.
Front Wheel Removal and Installation
Instructions for removing and installing the front wheel.
Maintenance Work on Chassis and Engine - Wheels & Tires
Rear Wheel Removal and Installation
Instructions for removing and installing the rear wheel.
Tire Pressure and Condition Check
Importance of checking tire condition, type, and air pressure.
Spoke Tension Check
How to check spoke tension for wheel stability and safety.
Maintenance Work on Chassis and Engine - Air Filter & Exhaust
Air Filter Cleaning Procedure
Procedure for cleaning the air filter using recommended cleaning fluids.
Exhaust System Packing Replacement
Information on replacing the glass-fiber yarn packing in the silencer.
Maintenance Work on Chassis and Engine - Clutch & Throttle
Clutch Lever Position Adjustment
How to adjust the clutch lever position for optimal reach.
Hydraulic Clutch Oil Level Check
Procedure for checking the hydraulic clutch master cylinder oil level.
Hydraulic Clutch Bleeding
Steps to bleed the hydraulic clutch system to remove air.
Maintenance Work on Chassis and Engine - Cooling System
Cooling System Overview
General information about the cooling system and coolant checks.
Coolant Level Check
How to check the coolant level when the engine is cold.
Cooling System Refill and Bleed
Procedure for refilling and bleeding the cooling system after draining.
Maintenance Work on Chassis and Engine - Carburetor
Carburetor Adjustment Procedure
Basic information and procedure for adjusting the carburetor.
Maintenance Work on Chassis and Engine - Fluids
Carburetor Float Chamber Draining
How to drain the carburetor float chamber to remove water.
Gear Oil Level Check
Procedure for checking the gear oil level after warming the engine.
Gear Oil Change Procedure
Steps for draining and refilling the gear oil.
Storage and Post-Storage Procedures
Use After Period of Storage
Instructions for preparing the motorcycle after a storage period.

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