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RED-D-ARC
VIPER
For use with machines having Code Numbers:
OPERATOR'S MANUAL
Red-D-Arc Spec-Built Welding Equipment
This RED-D-ARC welder is built to RED-D-ARC Extreme Duty
design specifications by Lincoln Electric.
Safety Depends on You
This welder is designed and built with safety in mind.
However, your overall safety can be increased by proper installation
... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT.
And, most importantly, think before you act and be careful.
1-800-245-3660
North America's Largest Fleet of Welding Equipment
10597, 10635
11017 and 11018
IM639-B
March, 2004
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Table of Contents
Related Manuals for Lincoln Electric 11018
Summarization of Contents
Safety Information
Electric Shock Hazards
Details risks and precautions related to electrical shock during operation.
Fumes and Gases Dangers
Explains hazards from fumes and gases produced during plasma cutting.
Arc Rays and Sparks Hazards
Covers risks from arc rays, sparks, and potential fire/explosion hazards.
Cylinder Safety
Provides essential safety guidelines for handling compressed gas cylinders.
Electrical and Magnetic Field Hazards
Addresses potential health risks from electrical and magnetic fields.
Installation Procedures
Technical Specifications
Lists key technical data including voltage, current, duty cycle, and dimensions.
Installation Safety Precautions
Outlines essential safety measures to be followed during equipment installation.
Location and Environment Requirements
Specifies ideal placement and environmental conditions for optimal operation.
Lifting, Moving, and Stacking Guidelines
Details safe procedures for handling and moving the welding equipment.
High Frequency Interference Protection
Provides methods to minimize high frequency interference during operation.
Electrical Connections and Wiring
Guides proper input electrical connections, cord installation, and wiring.
Frame Grounding Procedures
Explains the importance and method of proper frame grounding for safety.
Input Voltage Reconnection
Describes the process for changing the machine's input voltage settings.
Engine Driven Power Supply Usage
Details requirements and restrictions for using engine driven power sources.
Gas Input and Output Connections
Covers procedures for connecting gas supply and output torch connections.
Operation Guide
Operational Safety Precautions
Highlights critical safety measures required for operating the plasma cutter.
Product Description
Provides an overview of the VIPER's capabilities and general features.
Preheat Temperature for Plasma Cutting
Recommends minimum preheat temperatures for specific material conditions.
User Responsibility and Recommended Processes
Defines user obligations and suitable cutting/gouging processes.
Operational Features and Controls
Explains the functions of the machine's controls and operational features.
Design Features and Advantages
Lists key design elements that enhance the machine's performance and usability.
Cutting Capability and Consumable Life
Details the machine's cutting limits and expected life of consumables.
Limitations and Controls
Outlines operational limits and how to use the machine's controls.
Preparing to Cut
Step-by-step instructions on setting up and initiating the plasma cutting process.
Safety LED Indicators
Explains the meaning and troubleshooting of the machine's safety indicator LEDs.
Pilot Arc Discussion
Explains the function and importance of the pilot arc in plasma cutting.
Procedure Recommendations
Offers guidance for optimal plasma cutting and gouging techniques.
Suggestions for Extra Utility
Provides tips for maximizing performance and extending the life of the system.
Accessories and Options
Genuine Electrodes and Nozzles
Emphasizes the use of specific consumables for optimal cutting performance.
General Options and Accessories
Lists available additional options and accessories for the VIPER system.
Maintenance Procedures
Maintenance Safety Precautions
Details safety measures required before performing any maintenance tasks.
Input Filter Capacitor Discharge
Provides a critical procedure for safely discharging capacitors before service.
Routine Maintenance Tasks
Outlines regular cleaning and inspection tasks for the equipment.
Periodic Maintenance Procedures
Describes scheduled checks and procedures for long-term equipment health.
Troubleshooting
How to Use the Troubleshooting Guide
Explains the systematic approach to diagnosing and resolving machine issues.
Status Board Indicators
Describes the meaning of status indicator lights for diagnosing problems.
Diagrams and Prints
Wiring Diagram - Code 10597
Detailed electrical wiring diagram for VIPER machine with Code 10597.
Wiring Diagram - Code 10635
Detailed electrical wiring diagram for VIPER machine with Code 10635.
Wiring Diagram - Code 11017
Detailed electrical wiring diagram for VIPER machine with Code 11017.
Wiring Diagram - Code 11018
Detailed electrical wiring diagram for VIPER machine with Code 11018.
Dimension Print - VIPER
Provides physical dimensions and layout of the VIPER machine.
General Safety Information Summary
Electrical Shock and Grounding Safety
Summarizes key safety points regarding electrical shock and proper grounding.
Fume, Fire, and Personal Protection
Summarizes safety measures for fume inhalation, fire prevention, and PPE.
Operational Safety and Maintenance Warnings
Consolidates critical safety warnings for operation and maintenance procedures.
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