Trane CONQUEST CXAX Series Installation Operation & Maintenance

Trane CONQUEST CXAX Series Installation Operation & Maintenance

Air-cooled scroll chillers and heat pumps 43-164 kw r410a/r454b

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Installation
Operation
Maintenance
CGAX/CXAX 015 - 060
Air-cooled scroll chillers and heat pumps 43-164 kW
R410A/R454B
October 2022
CG-SVX027E-GB
Confidential and proprietary Trane information
Original instructions

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Table of Contents
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Summarization of Contents

General Information
Foreword
Introduction and purpose of the manual.
Reception and Warranty
Procedures for unit arrival and warranty terms.
Safety Recommendations
Essential safety advice for operation and service.
Contract and Training
Benefits of maintenance contracts and training programs.
Unit Description
Warning Pictograms
Symbols indicating potential hazards on the unit.
Accessory and Option Information
Guidance on checking shipped accessories and options.
Pre-Installation
Mandatory Start-up Checklist
List of essential checks before unit startup.
Unit Storage Guidelines
Procedures for storing the unit before installation.
Installation Requirements and Responsibilities
Contractor duties and installation prerequisites.
Refrigerant Leak Detector R454B
Description and function of the leak detector option.
Installation – Mechanical
Location Requirements
Criteria for selecting the unit's installation site.
Foundation and Rigging
Requirements for the unit's base and lifting procedures.
Unit Isolation, Leveling, and Piping
Mounting, leveling, and initial piping connections.
Water System Considerations
Drainage, piping, water content, and expansion tank details.
Freeze Protection Methods
Strategies to prevent freezing in cold conditions.
Operating Map
CGAX Cooling-only Operating Map
Operational limits for CGAX units.
CXAX Heat Pump Operating Map
Operational limits for CXAX units.
Installation – Electrical
General Electrical Recommendations
Compliance with codes and basic wiring advice.
Installer-Supplied Components and Power Supply
Required installer parts and power wiring guidelines.
Power Entrance and Wiring Diagrams
Unit's power entry points and reference to diagrams.
Electrical Data
Control Power Supply and Wiring
Details on control voltage and low-voltage wiring.
Customer Options and External Controls
Programmable relays, auto/stop, and setpoint options.
Communication Interface Options
Percent Capacity Output
Analog output signal description.
Communication Link Wiring
Requirements for connecting communication links.
Operating Principles
General Unit Overview
Basic description of CGAX/CXAX units.
Refrigerant Cycle and Components
Explanation of the refrigerant system and key parts.
Refrigerant System Schematics
Diagrams illustrating refrigerant flow for different configurations.
Oil System and Hydraulic Modules
Details on oil circulation and water charts.
Variable Primary Flow
VPF Principle and Design Impact
How VPF affects design and its operating principle.
Controls/Tracer TD7 Operator Interface
Controls Overview and Interfaces
Components and communication methods for unit control.
Operator Interface and Service Tool
User interface functions and PC-based service tool.
General Start up
Start Up Preparation and Water System
Pre-startup checks and water flow considerations.
Electrical and Operational Safety
Crucial safety warnings during startup.
Startup Procedures and Parameter Checks
Step-by-step startup and parameter verification.
Final Checks and Controller Setup
Post-operation checks and control module configuration.
Operation
Unit Control System and Operation
Overview of controller management and unit functions.
Operational Modes and Shutdowns
Procedures for weekly, weekend, and seasonal operations.
Maintenance
Maintenance Instructions and Schedules
General guidance and periodic visit requirements.
Component-Specific Maintenance
Details for pumps, compressors, and refrigerant systems.
Coil Maintenance and Cleaning
Procedures for condenser and evaporator upkeep.
Specific Component Maintenance and Repair
Cleaning, flange, and coil repair procedures.
Water Pump and Leak Detector Maintenance
Upkeep for pumps and refrigerant leak detectors.

Table of Contents