Related Manuals for Hyundai 25BRJ-7
Summarization of Contents
Introduction to Hyundai Lift Trucks
Routine Servicing and Maintenance
Highlights the importance of regular maintenance for economy, utilization, and safety.
Operator Daily Inspection Safety and Operating Checks
Emphasizes the necessity of daily operator checks for safe operation, referencing checklists.
Planned Maintenance Program
Recommends a planned maintenance program by trained mechanics for optimal safety and efficiency.
Service Manual Overview
Indicates where in-depth service information for trained personnel can be found.
How to Use This Manual
General Safety Rules Section
Reviews and illustrates accepted practices for safe lift truck operation.
Operating Hazards Section
Warns of conditions that could cause damage or injury.
Know Your Truck Section
Describes major components, systems, controls, and features.
Daily Safety Inspection Section
Details how to perform daily safety inspections and refuel the truck.
Operating Procedures Section
Provides specific instructions for safe and efficient operation.
Emergency Towing Section
Gives instructions for towing and using jumper cables.
Planned Maintenance Section
Describes the Planned Maintenance (PM) program.
Specifications Section
Provides reference information and data on features and components.
Safety Labels and Identification
Location of Safety Labels
Details the location of safety labels on the machine and the importance of keeping them clean.
Description of Warning Labels
Describes specific warning labels on the mast, hanger, and battery handling areas.
General Warning Safety Information
Provides a list of critical safety warnings for operating the lift truck.
General Safety Rules
Daily Inspection Procedures
Instructions for performing a daily inspection of the truck before operation.
Do's and Don'ts for Safe Operation
Illustrates and explains essential safety practices and prohibitions.
No Riders Policy
States that only the operator should be on the truck and prohibits transporting personnel on forks.
Pedestrian Safety
Guidance on watching for pedestrians and ensuring their safety in the work area.
Operator Protection Measures
Advises keeping body within truck confines and being careful in tight areas.
Fork Safety Guidelines
Warns against people walking under raised forks and using trucks for overhead work.
Pinch Point Hazards
Cautionary advice to keep body parts away from the mast and not to use the mast as a ladder.
Safe Travel Practices
Recommendations for traveling with loads, visibility, and load stability.
Grades, Ramps, Slopes, and Inclines
Safety procedures for operating on inclines and ramps, loaded or unloaded.
Tip Over Hazards and Prevention
Explains lateral and longitudinal tip over causes and prevention methods.
Surface Conditions and Capacity
Advises awareness of surfaces that can cause tip-over or loss of traction.
Parking Procedures
Safe steps for parking the lift truck, including disabling the power.
Lifting, Jacking, and Blocking
Procedures and safety precautions for lifting or jacking the truck components.
Loading and Unloading by Crane
Instructions and safety warnings for hoisting the truck using a crane.
Operating Hazards and Precautions
Loose Loads Safety
Highlights dangers of loose or unbalanced loads and how to secure them.
Long and Wide Loads
Guidance for operating with long or wide loads, emphasizing clearance and visibility.
Rear Swing Awareness
Warns about the rear swing of the truck during turns and pedestrian safety.
Low Overhead Clearance
Advice to check overhead clearances and keep loads low and tilted back.
Fast Turns and High Loads
Caution against fast turns with raised loads to prevent tip-overs.
Drop-Off Hazards
Measures to avoid hazards related to trailer movement and drop-offs.
Right Angle Stacking Safety
Precautions for right angle stacking and moving loads to clear objects.
Chain Slack Hazards
Explains the risks of chain slack and the need to raise forks before moving.
Pallets and Skids Safety
Emphasizes using undamaged pallets and skids to prevent material falling.
Caution for Electrical Lines
Details minimum safe separation distances from electrical lines.
Know Your Truck
Truck Outline and Components
Identifies the main parts of the electric lift truck.
Data and Safety Plates
Explains the information found on the truck data and capacity plate.
Operating Safety Warning Decals
Details the meaning and importance of various operating safety warning decals.
Instruments and Controls Overview
Locates and identifies the various instruments and control levers on the truck.
Instruments Panel Functions
Describes the structure and functions of the instrument panel and its warning lamps.
Operating Switches and Levers
Explains the function of key switches, directional controls, and horn switch.
Seat Adjustment and Safety Features
Details seat adjustment, buckling up, battery connector, and overhead guard.
Daily Safety Inspection
Inspecting Your Truck Before Operation
Operator's responsibility to check condition and safety before use.
Visual Checks Procedure
Steps for conducting a thorough visual inspection of the truck and its components.
Functional Checks Procedure
Steps for checking the operation of warning devices, controls, and systems.
Concluding the Inspection Process
Guidance on recording findings and ensuring the truck is safe to operate.
Operating Procedures
Before Operating the Truck
Ensures operator is trained, authorized, and understands the manual.
Starting from a Safe Condition
Checks required before starting the truck for safe operation.
Starting the Truck
Procedure for starting the truck, including directional control and accelerator use.
Controlling Truck Speed
How to adjust speed using the accelerator pedal.
Braking Procedures
Method for stopping the truck smoothly and safely.
Plugging for Direction Changes
Using directional control reversal for controlled stops and direction changes.
Operating Safely
Comprehensive safety advice for operating the lift truck, including visibility and control.
Load Handling Techniques
Guidelines for handling loads within capacity, stability, and safe lifting practices.
Shut Down Procedure
Safe steps to follow when leaving the truck unattended.
Emergency Towing
Towing Precautions
Important safety recommendations for towing disabled lift trucks.
Towing Procedures
Step-by-step instructions for safely towing a disabled lift truck.
Planned Maintenance
Introduction to Planned Maintenance
Overview of the importance of planned maintenance for safety and performance.
Lift Truck Maintenance Principles
Emphasizes regular maintenance and prompt repairs for safety and longevity.
Planned Maintenance Program Details
Outlines procedures for regular inspections and adjustments.
Planned Maintenance Intervals
Defines maintenance intervals based on operating conditions (normal, severe, extreme).
Major Component Locations for PM
Illustrates and identifies major components for planned maintenance procedures.
Daily Maintenance Checks
Lists daily checks and their corresponding PM intervals (A-E).
Periodic Maintenance Checks
Lists periodic checks and planned maintenance tasks by PM interval.
Safe Maintenance Practices
Provides safety instructions and precautions for performing maintenance work.
Maintenance Guide
Details specific maintenance tasks like supplying oil, chain tension, and greasing.
Fuse Replacement Procedure
Instructions on how to safely replace blown fuses.
Service Brake System Check
Guidance on checking and adjusting the service brake system components.
Lift Chain Maintenance
Procedures for maintaining lift chains, including inspection and lubrication.
Lift Chain Inspection and Measurement
How to inspect and measure lift chains for wear and damage.
Lift Chain Lubrication
Importance and methods for lubricating lift chains for optimal performance.
Lift Chain Wear and Replacement Criteria
Criteria for determining when lift chains need replacement.
Visual Inspection of Truck Components
Detailed visual inspection guide for parts like overhead guard, load backrest, mast, and lift chain.
Checking Hydraulic Fluid Level
Procedure for checking and maintaining the hydraulic fluid level.
Critical Fastener Checks
Importance of checking critical fasteners for safety and component integrity.
Air Cleaning the Truck
Instructions for cleaning the truck using compressed air for maintenance.
Electric Truck Battery Maintenance
Guidelines for maintaining electric truck batteries and charging areas.
Battery Handling Procedures
Safe methods for handling, removing, and installing truck batteries.
Battery Charging Instructions
Information on charger functions, indicators, and charging procedures.
Battery Installation and Removal
Step-by-step guide for removing and installing the truck battery assembly.
Battery Cleaning and Care
Advice on avoiding over-discharge, flammability, refilling water, and keeping batteries clean.
New Machine Oils and Lubricants
Lists recommended oils, lubricants, and their specifications for new machines.
Recommended Lubricants Chart
Provides a chart detailing lubricants for various service points and ambient temperatures.
Specifications
14/16BRJ-7 Model Specifications
Technical specifications for the 14/16BRJ-7 lift truck model.
20/25BRJ-7 Model Specifications
Technical specifications for the 20/25BRJ-7 lift truck model.
Specifications for Major Components
14/16BRJ-7 Major Component Specifications
Detailed specifications for controllers, motors, batteries, and chargers for 14/16BRJ-7.
20/25BRJ-7 Major Component Specifications
Detailed specifications for controllers, motors, batteries, and chargers for 20/25BRJ-7.
Tightening Torque Specifications
14/16BRJ-7 Tightening Torque
Torque values for fasteners on the 14/16BRJ-7 model.
20/25BRJ-7 Tightening Torque
Torque values for fasteners on the 20/25BRJ-7 model.
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