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August 25, 2005
Date:
YEAR
MODEL
2006
EXPEDITION V-1000
2006
EXPEDITION 600 HO SDI
2006
SKANDIC 440 (E) Fan
2006
SKANDIC 550 (E) Fan
2006
SKANDIC 550 (E) Fan
2006
SKANDIC 550 (E) Fan
2006
SKANDIC 600 (E)
2006
SKANDIC 600 (E)

TABLE OF CONTENTS

IMPORTANT NOTICE ............ .............. 2
UNCRATING ........ ............... .............. 3
Procedure .......................................... 3
SET-UP ............... ............... .............. 4
Battery Preparation................................ 4
Battery Removal ................................... 4
Battery Installation ................................ 5
Rear Suspension Rear Shock .................... 5
Front Suspension Shocks ........................ 6
Skis .................................................. 7
Instrument Panel .................................. 8
Handlebar........................................... 9
Steering Pad ....................................... 9
Holding Strap.......................................10
Windshield .........................................11
Aluminum Foil Heat Shield .......................13
Seat Belt ............................................13
Backrest ............................................14
Drive Belt ...........................................14
Air Intake Silencer .................................15
Printed in Canada. (mbl2006-002 AP)
©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
* Trademark of Bombardier Inc. used under license.
Skandic/Expedition
Subject:
PACKAGE
TUV
TUV
LT
SUV
SWT
WT
SUV
WT
P P P P a a a a g g g g e e e e
MODEL NUMBER
FA6A, FA6B
FB6A, FB6B
FH6B
FD6B, FD6D
FE6B
FG6B
FC6B, FC6D
FF6B
Snow Guard ........................................16
FINAL PREPARATION............... ...........16
MPI (Connecting) ..................................16
B.U.D.S. (Customer Name) ......................17
Engine Oil Level ...................................18
Recommended Oil ................................18
Break-in Period.....................................19
Oil Injection Pump Bleeding .....................19
Brake Fluid Level ..................................20
Coolant Reservoir Level ..........................20
Track Adjustments ................................20
Brake Disk ..........................................20
Driven Pulley .......................................20
DELIVERY TO CUSTOMER ........ ...........20
Predelivery Check List ............................20
Speedometer ......................................21
Rear Suspension Adjustments ..................21
SPECIFICATIONS ..... ............... ...........22
2006-1
No.
SERIAL NUMBER
All
All
All
All
All
All
All
All
P P P P a a a a g g g g e e e e 2 2 2 2
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Summarization of Contents

Uncrating
Uncrating Procedure
Step-by-step guide for unpacking the snowmobile, handling components, and preparing for initial setup.
Set-Up
Battery Preparation
Guidance on proper battery charging procedures, including standard and quick charging methods.
Battery Removal
Instructions for safely removing the battery from the vehicle, noting specific model considerations.
Battery Installation
Steps for correctly installing the battery, emphasizing cable connection order and securement.
Rear Suspension Rear Shock Installation
Procedures for installing the rear shock absorber, including specific torque values and model variations.
Front Suspension Shocks Installation
Detailed steps for installing front suspension shocks, including bushing placement and spring assembly.
Skis Installation
Instructions for mounting skis, including stop bounding, stopper, and securing hardware, with model differences.
Instrument Panel Installation
Steps for removing and installing the instrument panel, including securing screws and protective plastic.
Handlebar Adjustment
Guidance on adjusting and securing the handlebar, including torque specifications and centering methods.
Steering Pad Installation
Instructions for installing the steering pad, covering different models and attachment methods.
Holding Strap Installation
Procedure for securing the holding strap, including cutting ties and using retaining clips.
Windshield Installation
Steps for installing the windshield, including rubber expansion nuts, screws, and securing latches.
Aluminum Foil Heat Shield Installation
Instructions for installing an aluminum foil heat shield on the hood inner surface for heat protection.
Seat Belt Installation
Guidance on locating and installing the seat belt onto the seat using the provided belt lugs.
Backrest Installation
Steps for installing the backrest, including spacers, rear and front arm securement with screws.
Drive Belt Installation
Instructions for installing the drive belt, emphasizing proper rotation direction and cleaning pulleys.
Air Intake Silencer Installation
Procedures for installing the air intake silencer, including fastening pieces and connecting sensors.
Snow Guard Installation
Instructions for installing the snow guard with extra plastic support and rivets.
Final Preparation
MPI (Connecting) Procedure
Steps to connect the vehicle's MPI system, select the correct protocol, and load it into the tool.
B.U.D.S. (Customer Name) Entry
Procedure for using the B.U.D.S. system to enter customer information and update delivery dates.
B.U.D.S. (Programing a DESS Key)
Detailed instructions for programming DESS keys using the B.U.D.S. system, including adding and erasing keys.
Engine Oil Level Check
Steps to check the engine oil level, ensuring the vehicle is on a level surface and engine is at operating temperature.
Recommended Oil Types
Information on the types of engine oil recommended for different models, including specific part numbers.
Break-in Period Guidance
Guidance on the engine break-in period, including recommended oil additions and spark plug maintenance.
Oil Injection Pump Bleeding
Steps to bleed the oil injection pump lines, ensuring proper oil flow and removing air from the system.
Brake Fluid Level Check
Instructions to check and add brake fluid, specifying the correct DOT 4 fluid and sealed container requirement.
Coolant Reservoir Level Check
Procedure to check the coolant level in the overflow tank, ensuring it's within the specified minimum and maximum marks.
Track Adjustments Reference
Reference to SHOP MANUAL and TECHNICAL DATA for adjusting track tension and alignment.
Brake Disk Cleaning
Instructions to clean the brake disk and remove any rust build-up on braking surfaces.
Driven Pulley Information
Information regarding spring settings and preload adjustments on the driven pulley during break-in.
Delivery to Customer
Predelivery Check List Completion
Instruction to ensure the 'Predelivery Check List' is completed before delivering the vehicle to the customer.
Speedometer Unit Change
Steps to change the speedometer units from miles to kilometers for specific models.
Rear Suspension Adjustments
Guidance for mechanics to perform suspension adjustments based on customer riding style and vehicle load.
Specifications
Technical Data Overview
Provides essential engineering specifications for engine, transmission, electrical, and other systems.

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