Table of Contents
Advertisement
Quick Links
FOREWORD ................................................................................................... i
PROTECT YOUR SPORT .................................................................................. i
IMPORTANT NOTICES ................................................................................... ii
SAFE RIDING INFORMATION ....................................................................... iii
PREFACE ...................................................................................................... iv
1.
LOCATION OF THE WARNING AND SPECIFICATION LABELS* ........ 1-1
1.1.
LABELS FOR T3b MODELS ........................................... 1-2
2.
SAFETY INFORMATION .................................................................. 2-1
3.
DESCRIPTION AND MACHINE IDENTIFICATION ............................. 3-1
3.1.
KEYS IDENTIFICATION NUMBER .................................. 3-1
3.2.
IDENTIFICATION NUMBER RECORDS .......................... 3-1
3.3.
ENGINE SERIAL NUMBER ............................................ 3-2
3.4.
ENGINE SERIAL NUMBER ............................................ 3-3
3.5.
PARTS LOCATIONS* ..................................................... 3-4
4.
CONTROL FUNCTIONS ................................................................... 4-1
4.1.
IGNITION SWITCH ....................................................... 4-1
TABLE OF CONTENTS
- 1 -
4.2.
INSTRUMENTS AND INDICATOR.................................. 4-2
4.3.
LEFT HANDLEBAR SWITCHES .................................... 4-15
4.4.
Winch switch ............................................................. 4-18
4.5.
EPS/ABS ..................................................................... 4-19
4.6.
TO JUMP START YOUR VEHICLE ................................ 4-20
4.7.
RIGHT HANDLEBAR SWITCH ..................................... 4-21
4.8.
THROTTLE LEVER ....................................................... 4-22
4.9.
SPEED LIMITER .......................................................... 4-23
4.10.
BRAKE ........................................................................ 4-24
4.11.
PARKING BRAKE ........................................................ 4-25
4.12.
LOCKING STEERING ................................................... 4-26
4.13.
DRIVE SELECT LEVER ................................................. 4-27
4.14.
FUEL TANK CAP ......................................................... 4-28
4.15.
SPARK PLUG INSPECTION .......................................... 4-29
4.16.
BATTERY INSPECTION................................................ 4-29
4.17.
SEAT ........................................................................... 4-30
4.18.
FLAG POLE BRACKET ................................................. 4-31
4.19.
TRAILER HITCH* ........................................................ 4-31
Advertisement
Table of Contents
Related Manuals for KYMCO MXU550i
Summarization of Contents
Introduction and Safety Information
Foreword
Introduction to the ATV, its features, and a thank you to the buyer.
Protect Your Sport
Guidelines for responsible ATV operation and adherence to riding laws.
Important Notices
Age recommendations and rider training guidelines for ATV operation.
Safe Riding Information
Explanation of safety alert symbols (Safety Alert, Warning, Caution, Note) and their meanings.
Preface
Overview of the manual's content and KYMCO's commitment to quality and service.
Vehicle Identification and Warnings
Location of Warning and Specification Labels
Information on locating warning and specification labels on the vehicle.
Labels for T3b Models
Detailed explanation of specific warning labels found on T3b model ATVs.
General Safety Information
ATV Operation Hazards
Highlights hazards of ATV operation, including severe injury or death if instructions are not followed.
Safe Riding Practices
Details safe riding practices such as speed, terrain, and rider posture.
Hazardous Terrain and Conditions
Advises on avoiding hazardous terrain like steep slopes and slippery surfaces.
Water Operation and Modifications
Guidance on operating in water and warnings against unauthorized modifications.
Gasoline Handling Warnings
Warnings and precautions for safe handling of gasoline to prevent fire or injury.
Exhaust Fume Hazard
Warns about the danger of exhaust fumes in enclosed areas.
Machine Description and Identification
Keys Identification Number
Describes how to find and record the key identification number.
Identification Number Records
Provides space to record key, frame, and engine numbers for parts ordering.
Engine Serial Number Location
Illustrates the location of the engine serial number on the left crankcase.
Frame Number Location
Shows where to find the frame number on the right side of the vehicle.
Parts Locations
Diagrams indicating the location of various external parts of the ATV.
Control Functions
Ignition Switch Operation
Explains the functions of the ignition switch positions (OFF, ON).
Instruments and Indicator Display
Details the dashboard instruments, indicators, and their functions.
Left Handlebar Switches
Describes the horn, hazard, and turn signal switches on the left handlebar.
Winch Switch Operation
Instructions for operating the winch switch to control cable in and out.
Electric Power Steering (EPS) and ABS
Information on EPS system and ABS introduction for relevant models.
Jump Starting Procedure
Step-by-step guide on how to jump start the vehicle's engine.
Right Handlebar Switches
Details the 2WD/4WD select button and differential lock switch.
Throttle Lever Operation
Explains the operation of the thumb-operated throttle lever.
Speed Limiter Adjustment
Instructions for adjusting the speed limiter to control maximum speed.
Brake Levers and Pedal
Describes the front brake lever, rear brake lever, and brake pedal.
Parking Brake Operation
Instructions for setting and releasing the front and rear parking brakes.
Locking Steering Mechanism
Guide on how to lock and unlock the ATV's steering handlebar.
Drive Select Lever
Explains the function of the drive select lever for shifting gears.
Fuel Tank Cap
Instruction to ensure the fuel tank cap is tightened securely after refueling.
Spark Plug Inspection
Guide on inspecting the spark plug condition and replacing if necessary.
Battery Inspection
Instructions for checking battery voltage, especially in cold conditions.
Seat Removal and Installation
Procedure for removing and installing the rider and passenger seats.
Flag Pole Bracket
Information on the optional flag pole bracket for increased visibility.
Trailer Hitch
Details on the trailer hitch location and usage for towing.
Storage Compartments
Description of the three storage spaces: cup holder, central, and right compartments.
Accessory Socket
Guide on using the accessory socket for powering external devices.
Trailer Socket and Wiring
Information on the trailer socket and its wiring for trailer lighting.
Pre-Operation Checks
Drive Select Lever Check
Ensuring the drive select lever is properly operated and the neutral indicator is on.
Front and Rear Brakes Check
Instructions for checking brake fluid leakage and lever/pedal operation.
Fuel Level Check
Ensuring sufficient fuel and checking for leaks before operation.
Drive Shaft Boots Inspection
Checking drive shaft boots for damage or grease leakage.
Engine Oil Level Check
Procedure for checking the engine oil level via the inspection window.
Gear Case Oil Levels
Checking and maintaining proper oil levels for rear and front gear cases.
Throttle Lever Operation Check
Verifying the throttle lever operates smoothly and returns to idle.
Fittings and Fasteners Check
Ensuring chassis fittings and fasteners are tight before riding.
Lights Check
Confirming headlights and taillights are in working condition.
Switches Check
Checking the operation of various switches like headlight and engine stop.
Battery Cut Off Switch
Description of the battery cut off switch and its function.
Tire Inspection and Pressure
Guidance on checking tire condition, wear, and pressure.
Tire Wear Limit
Information on the minimum tire groove depth before replacement is needed.
Coolant Level Check
Procedure for checking the coolant level in the reservoir tank.
Operation Procedures
Starting a Cold Engine
Steps and precautions for starting the engine when cold.
Starting a Warm Engine
Guidance on starting the engine when it is already warm.
Drive Select Lever Operation
Instructions for shifting the drive select lever between gears.
Engine Break-In Period
Recommendations for breaking in a new engine to ensure longevity.
Parking Procedures
Steps for parking the ATV, including using the parking brake.
Accessory Installation Guidelines
Advice on choosing, mounting, and using accessories safely.
Loading and Cargo Capacity
Information on maximum loads for cargo racks and towing capacity.
Riding Your ATV
Getting to Know Your ATV
Introduction to ATV operation, emphasizing familiarization with controls.
Ride With Care and Good Judgement
Emphasizes the importance of training and gaining experience at slow speeds.
Age Recommendation
States the minimum recommended age for operating the ATV is 16.
Passenger and Cargo Rack Safety
Warns against carrying passengers on cargo racks due to balance issues.
Required Apparel
Specifies essential protective gear including helmet, eye protection, and clothing.
Alcohol and Drug Use Warning
Prohibits operating the ATV under the influence of alcohol or drugs.
Pre-Operation Checks
Reiterates the importance of pre-operation checks for safety.
Speed and Skill Limitations
Advises operating at speeds appropriate for skills and conditions.
Loading and Accessory Guidelines
Guidelines for safe loading, accessory installation, and weight limits.
Modifications Warning
Warns against improper modifications that can affect safety and legality.
Safe Operation Practices
Emphasizes keeping hands and feet in proper positions during operation.
Exhaust System Safety
Warns that the exhaust system is hot and can cause burns.
Practicing Riding Techniques
Recommends practicing basic controls in a safe, flat area.
Turning Techniques
Explains proper techniques for turning the ATV to maintain traction.
Climbing Slopes Safely
Provides techniques for safely climbing inclines and avoiding overturns.
Riding Down Slopes Safely
Instructions for safely descending slopes, including braking and weight distribution.
Parking Procedures
Steps for parking the ATV on level ground or slopes.
Troubleshooting Riding Issues
Guidance on what to do if the ATV fails to turn or climb slopes.
Periodic Maintenance and Adjustments
Tool Kit Contents
Lists the items included in the vehicle's tool kit.
Maintenance Schedule
A schedule detailing periodic maintenance items and intervals.
Engine Oil Service
Procedures for checking, replacing, and cleaning engine oil and filter.
Rear Gear Box Oil Service
Instructions for changing the oil in the rear gear box.
Front Gear Box Oil Service
Instructions for changing the oil in the front gear box.
Spark Plug Inspection
Guide on inspecting spark plug gap, condition, and tightening torque.
Spark Arrester Maintenance
Procedure for cleaning the spark arrester and replacing the gasket.
Air Filter Cleaning
Steps for removing, cleaning, and re-oiling the air filter element.
Air Cleaner Housing Drain Tube
Instructions for cleaning the air cleaner housing drain tube.
Idle Speed Inspection
Procedure for inspecting and ensuring the engine's idle speed is within specification.
Throttle Lever Adjustment
Guide on adjusting the throttle lever free play for proper operation.
Valve Clearance Adjustment
Notes that valve clearance adjustment should be performed by a technician.
Front Brake Pad Check
Procedure for checking front brake pad thickness and replacement.
Rear Brake Pad Check
Procedure for checking rear brake pad thickness and replacement.
Brake Fluid Inspection
Checking brake fluid level and adding fluid if necessary.
Cooling System Inspection
Procedure for checking coolant level and adding coolant or distilled water.
Electric Power Steering System (EPS)
Troubleshooting common issues with the electric power steering system.
Engine Overheating Diagnosis
Flowchart and advice for diagnosing and addressing engine overheating.
Wheel Installation and Removal
Instructions for removing and reinstalling ATV wheels with correct torque.
Battery Service and Replacement
Guidance on battery inspection, charging, and replacement procedures.
Fuse Replacement
Procedure for safely replacing fuses in the fuse box.
Headlight Beam Adjustment
Instructions for adjusting headlight aim, preferably by a dealer.
Drive Shaft Boots Inspection
Checking drive shaft boots for holes or tears and replacement if damaged.
Cable Inspection and Lubrication
Guidance on inspecting and lubricating control cables for smooth operation.
Troubleshooting Guide
A chart for quick diagnosis of common starting and power issues.
Cleaning and Storage
Cleaning Your ATV
Detailed steps for cleaning the ATV, including pre-cleaning precautions.
ATV Storage Procedures
Steps for storing the ATV for extended periods to prevent deterioration.
Specifications
Technical specifications for MXU550i and MXU 700i models.
Noise Regulations
Information on noise control system tampering prohibitions.
Maintenance Record Log
A log for recording maintenance intervals, dates, and service details.
Need help?
Do you have a question about the MXU550i and is the answer not in the manual?
Questions and answers