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gledhill PLATINUM IND300 Instruction Manual
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gledhill PLATINUM IND300 Instruction Manual

Unvented mains pressure hot water storage with internal expansion including pre-plumbed system plus and system ready
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PLATINUM, INCLUDING PRE-PLUMBED
SYSTEM PLUS AND SYSTEM READY
UNVENTED MAINS PRESSURE
HOT WATER STORAGE
WITH INTERNAL
EXPANSION
DESIGN, INSTALLATION & SERVICING
ONE NAME. EVERY SOLUTION.
INSTRUCTION MANUAL
WWW.GLEDHILL.NET
GPT001-INS-Iss04-01/21

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Summary of Contents for gledhill PLATINUM IND300

  • Page 1 PLATINUM, INCLUDING PRE-PLUMBED SYSTEM PLUS AND SYSTEM READY UNVENTED MAINS PRESSURE HOT WATER STORAGE WITH INTERNAL EXPANSION INSTRUCTION MANUAL DESIGN, INSTALLATION & SERVICING ONE NAME. EVERY SOLUTION. WWW.GLEDHILL.NET GPT001-INS-Iss04-01/21...
  • Page 2 All goods are sold subject to our Conditions of Sale which are set out at the rear of this Installation specification. In the interest of continuously improving the Platinum range, Gledhill Wiring Diagram Building Products Limited reserve the right to modify the product without notice, and...
  • Page 3 12 bar Operating pressure (PRV setting) 3 bar immersion heaters, should be purchased from Gledhill Building Products Limited, or agents Additional expansion vessel charge for secondary circulation 3 bar approved by them. Unvented hot water storage Expansion relief valve setting 8 bar Opening pressure of P &...
  • Page 4 DESIGN Figure 1 Platinum is a range of unvented hot water storage cylinders with internal expansion, manufactured in the latest high quality duplex stainless steel. They are designed to provide mains pressure hot water and are supplied as a package which complies with Section G3 of the Building Regulations.
  • Page 5 DESIGN Figure 2 Platinum Indirect Platinum Indirect is an unvented hot water storage cylinders with internal expansion, and is provided with a high efficiency internal primary coil which is designed for use with a gas or oil boiler and is suitable for both open vented and sealed pumped primary systems.
  • Page 6 (Image for Page 7) (Image for Page 6) DESIGN Table 1 - Direct Models Watts kW/24hr °C Direct D120 PLTDR120 0.93 36.1 1422 D150 PLTDR150 1.23 37.3 2748 D180 PLTDR180 1.32 38.3 2671 D210 PLTDR210 1.51 37.0 2767 TECHNICAL INFORMATION Page 6...
  • Page 7 (Image for Page 7) DESIGN NOTES 1. Not all models - see table 1. 2. Recovery times based on Primary Coil/I.H. duty (ie. assumes the boiler output is adequate). 3. The diagrams shown are generic. For exact product specification refer to the table eg. the number of immersion heaters varies depending on model.
  • Page 8 DESIGN (Image for Page 9) (Image for Page 8) Table 2 - Indirect Models Watts kW/24hr Litres A=mm Indirect IND120 PLTIN120 0.93 IND150 PLTIN150 1.23 1118 IND180 PLTIN180 1.32 1306 IND210 PLTIN210 1.51 1494 IND250 PLTIN250 1.91 1744 IND300 PLTIN300 2.13 1990 TECHNICAL INFORMATION...
  • Page 9 (Image for Page 9) DESIGN NOTES 1. Not all models - see table 2. 2. Recovery times based on Primary Coil/I.H. duty (ie. assumes the boiler output is adequate). 3. The diagrams shown are generic. For exact product specification refer to the table eg. the number of immersion heaters varies depending on model.
  • Page 10 DESIGN (Image for Page 10) Platinum Direct Basic Appliance 1. Hot water draw off (22mm) 2. Pressure and temperature relief valve 95°/10 bar 3. Hot water secondary return 22mm (not fitted to smaller sizes, see table 1) 4. Immersion heater 1¾” BSP 3kW (normally on-peak) 5.
  • Page 11 DESIGN (Image for Page 11) Platinum Indirect Basic Appliance 1. Hot water draw off (22mm) 2. Pressure and temperature relief valve 95°/10 bar 3. Hot water secondary return 22mm (not fitted to smaller sizes, see table 2) 4. Immersion heater 1¾” BSP 3kW 5.
  • Page 12 INSTALLATION General Design Considerations Insulation of pipework Pipe outside Maximum The cupboard footprint needs to be at least 650mm square for standard units up to diameter heat loss 300 litres. The base chosen for the cylinder should be level and capable of supporting the weight of the unit when full of water as shown in General Data.
  • Page 13 INSTALLATION General Restrictions In all mains pressure installations it is important to remember that the incoming cold supply a. The highest hot or cold water draw off point should not exceed 10 metres above must be shared between all terminal fittings. It the Pressure Reducing Valve.
  • Page 14 INSTALLATION Pressure & Temperature/expansion Relief Typical Discharge Pipe Arrangement Valve Pipework Expansion 15 mm The relief valve should be installed to discharge relief valve discharge in accordance with G3 of the Approved pipe Document of the Building Regulations and should be piped to where it is visible, but will not cause danger to persons or damage to 600 mm max.
  • Page 15 They must not be changed, removed or by-passed pressure reducing valve to prevent backflow of and it is essential that only genuine replacement parts supplied or approved by Gledhill Building Products Limited are used. All parts are available to approved installers from hot water towards cold water draw off points.
  • Page 16 INSTALLATION Flowmeter & Flowmeter & Balancing Valve Balancing Valve The immersion thermostat has two terminals L and N. These should be connected as shown in the diagram. It has been our experience that crimp terminals make better connections. The immersion heater must be fully earthed (earth post) and connected via a double pole isolator switch.
  • Page 17 INSTALLATION Heating/primary Systems Schematic Open Vented Primary System The boiler and primary/heating systems should Warming/Overflow be sized and installed in accordance with BS Pipe EN 12828:2003, BS EN 12831:2003 & BS EN 14336:2004. F & E Cistern Safety Platinum is fitted with a Combined Temperature/ Motorised Valve Pressure Relief Valve to cope with any increase (Energy cut-out)
  • Page 18 Cold Outlets vessel. Mains CW in If this arrangement is used then the Gledhill Mains CW In warrant will not be valid. Combination Valve Figure 2 shows the cold water port of the blending valve connected to the balanced cold water outlet.
  • Page 19 INSTALLATION (S-PLAN) WIRING DIAGRAM WITH TWO 2 PORT VALVES AND BOILER CONTROLLED PUMP OVERRUN OPTION Central Heating Control Room Thermostat WIRE COLOUR LEGEND Dual Cylinder Stat Spade connectors Overheat Stat Control Stat required Blue for earth Brown connections ELECTRONICS Black Orange Yellow White...
  • Page 20 Warranty caused through a failure to do this adequately will not be covered by the warranty. conditions offered by Gledhill. For the reasons mentioned, we recommend the use of a non chlorine based disinfectant such as Fernox LP Sterox as manufactured by Cookson Electronics when carrying out disinfection of systems incorporating these appliances.
  • Page 21 • The air volume will be automatically recharged as the unit refills. • If after following this procedure water still discharges from the expansion valve further advice should be sought from a competent installer or Gledhill Technical on 01253 474584.
  • Page 22 The installer must also make his customer aware that periodic maintenance of the equipment is essential for safety. Maintenance periods will vary for many reasons. Gledhill Building Products Ltd recommend a maximum of 12 months to coincide with boiler maintenance.
  • Page 23 If the cold water pressure is too high, this would suggest that the Pressure Reducing Valve is at fault and the Gledhill approved replacement should be fitted. If the pressure is correct then the Relief Valve will require replacing with a Gledhill approved component.
  • Page 24 SERVICING AND MAINTENANCE FAULT - No Hot Water (Direct) START Is power on to elements? Switch on Is control temperature Re-set set at 60ºC - 65ºC? Has high limit tripped? Replace element Check wiring links continuity and Re-set FAULT - No Hot Water (Indirect) START Is boiler on? Switch on...
  • Page 25 SERVICING AND MAINTENANCE FAULT - Poor Water Flow at Hot Taps START Is incoming mains supply Water service check by flow/pressure adequate? supply company required Is in-line strainer Clean or replace strainer (in combination valve) as appropriate clean? Is pressure reducing valve Service /replace PRV (in combination valve) as appropriate...
  • Page 26 SERVICING AND MAINTENANCE SPARE PARTS LIST Description Quantity Stock Code No. 3kW immersion element SH010 Pressure and temperature relief valve 10 Bar 95 °C SG035 Inlet control group 3 Bar PRV and 8 Bar ERV SG042 Dual thermostat XG219 22mm 2 port zone valve XG083 28mm 2 port zone valve XC012...
  • Page 27 PLATINUM PRE-PLUMBED The Platinum Pre-Plumbed is pre-plumbed and pre-wired for domestic hot water and Platinum Pre-Plumb Range two heating zones, incorporating a sealed primary filling loop and mains cold feed inlet control components fitted. Appliance Reference Volume (litres) The following pages only provide details of the pre-fabricated pipework, components PLTIN120PP and electrical wiring that have been fitted to the Platinum cylinder.
  • Page 28 Status For Review StainlessLite Pro Gledhill Building Products Ltd Andrew T 14/09/2017 This drawing is the property of Sycamore Estate Gledhill Building Products Ltd  Material Specification Checked Date Title Blackpool PP Floor Template and may not, without the express...
  • Page 29 PLATINUM PRE-PLUMBED Typical Arrangement / Connection Details Primary Expansion Vessel, Gauge And Safety Valve Domestic Hot Water Mains Cold Water Balanced Pressure Cold Water Secondary Circulation Primary Circuit Alternative Position For The Safety Valve And Discharge Central Heating Zone 2 Boiler Discharge Central Heating Zone 1...
  • Page 30 PLATINUM PRE-PLUMBED Electrical Any electrical work shall be carried out by a suitably competent person fully in accordance with the latest edition of the IEE requirements for electrical installations BS7671. The appliance requires a suitable 230v AC mains supply rated at 5amp fed via a double- pole linked isolator with a contact separation of 3mm in both poles.
  • Page 31 The differential pressure generated by the pump is adjusted to the corresponding differential pressure set- point. Note: Recommended for heating systems with PLATINUM PRE-PLUMBED radiators to reduce the flow noises at the thermostatic valves. Constant differential pressure (Δp-c): The differential pressure is kept constant at the differ- ential pressure setpoint H.
  • Page 32 PLATINUM SYSTEM PLUS The Platinum System Plus is pre-plumbed and pre-wired for domestic hot water and Platinum System Plus Range two heating zones, incorporating a sealed primary filling loop and mains cold feed inlet control components fitted. Appliance Reference Volume (litres) The following pages only provide details of the pre-fabricated pipework, components PLTIN120PPSP and electrical wiring that have been fitted to the Platinum cylinder.
  • Page 33 Status For Review StainlessLite Pro Gledhill Building Products Ltd Andrew T 14/09/2017 This drawing is the property of Sycamore Estate Gledhill Building Products Ltd  Material Specification Checked Date Title Blackpool PP Floor Template and may not, without the express...
  • Page 34 PLATINUM SYSTEM PLUS Typical Arrangement / Connection Details Primary Expansion Vessel, Gauge And Safety Valve (If Required) Domestic Hot Water Mains Cold Water Balanced Pressure Cold Water Secondary Circulation Primary Circuit Alternative Position For The Safety Valve And Discharge Central Heating Zone 2 System Boiler With Pump Discharge...
  • Page 35 PLATINUM SYSTEM PLUS Electrical Any electrical work shall be carried out by a suitably competent person fully in accordance with the latest edition of the IEE requirements for electrical installations BS7671. The appliance requires a suitable 230v AC mains supply rated at 5amp fed via a double- pole linked isolator with a contact separation of 3mm in both poles.
  • Page 36 PLATINUM SYSTEM PLUS SPARE PARTS LIST - EXTRA COMPONENTS FOR THE ‘SYSTEM PLUS’ APPLIANCE Description Quantity Stock Code No. Heating 2 port valve XG083 Hot water 2 port valve XG083 Automatic primary/heating bypass valve XG019 Primary/heating water expansion kit comprising of expansion vessel, system SG032 pressure gauge, system safety valve 28mm circulator gate valves...
  • Page 37 PLATINUM SYSTEM READY The Platinum System Ready is pre-plumbed and pre-wired for domestic hot water Platinum System Ready Range and one heating zone, incorporating a sealed primary filling loop and mains cold feed inlet control components fitted. Appliance Reference Volume (litres) The following pages only provide details of the pre-fabricated pipework, components PLTIN120PPSR and electrical wiring that have been fitted to the Platinum cylinder.
  • Page 38 For Review StainlessLite Pro Gledhill Building Products Ltd Andrew T 14/09/2017 This drawing is the property of Sycamore Estate Date Gledhill Building Products Ltd  Material Specification Checked Title Blackpool PP Floor Template and may not, without the express FY4 3RL...
  • Page 39 PLATINUM SYSTEM READY Typical Arrangement / Connection Details Primary Expansion Vessel, Gauge And Safety Valve (If Required) Domestic Hot Water Mains Cold Water Balanced Pressure Cold Water Secondary Circulation Primary Circuit Alternative Position For The Safety Valve And Discharge Optional Central Heating Zone 2 System Boiler With Pump Discharge...
  • Page 40 PLATINUM SYSTEM READY Electrical Any electrical work shall be carried out by a suitably competent person fully in accordance with the latest edition of the IEE requirements for electrical installations BS7671. The appliance requires a suitable 230v AC mains supply rated at 5amp fed via a double- pole linked isolator with a contact separation of 3mm in both poles.
  • Page 41 PLATINUM SYSTEM READY SPARE PARTS LIST - EXTRA COMPONENTS FOR THE ‘SYSTEM READY’ APPLIANCE Description Quantity Stock Code No. Heating 2 port valve XG083 Hot water 2 port valve XG083 Automatic primary/heating bypass valve XG019 Primary/heating water expansion kit comprising of expansion vessel, system SG032 pressure gauge, system safety valve 28mm circulator gate valves...
  • Page 42 PLATINUM PRE-PLUMBED/ SYSTEM PLUS / SYSTEM READY Optional Components Available at Time Of Order Primary/Heating System Expansion Kit The following primar y/heating system components are also provided separately for site fitting: • 18 litre primary/heating expansion vessel with separate wall bracket and connector precharged to 1.5 bar.
  • Page 43 APPENDIX Water Savings Water Related Costs Can Be Reduced By Good Plumbing Practice 2 tap 5, 6 or half open Over 8 l/m 20 l/m Unregulated Fitted with regulator TAPS & MIXERS 4 Fixing Options For Taps & Mixers 1. MK Range - Combined Regulators & Aerator for screwing onto Taps &...
  • Page 44 APPENDIX MANUAL HANDLING OF APPLIANCE PRODUCTS Description e. Taking the lead for team lifts- As more than one person is required for these products ensure that one Manual handling means any transporting or supporting of a load (including lifting, person is taking the lead. This may putting down, pushing, pulling, carrying or moving) by hand or bodily force.
  • Page 45 NOTES Page 45...
  • Page 46 NOTES Page 46...
  • Page 47 Action in the event of component failure within warranty period Failed components should be returned via the local authorised supplier. A nominal charge of £30 will be made which is refunded in full by Gledhill on receipt of the original part and proof of purchase.
  • Page 48 IT SHOULD BE NOTED THAT THE FACTORY FITTED TEMPERATURE AND PRESSURE RELIEF VALVE (i) economic loss which shall include loss MUST NOT BE REMOVED OR ALTERED IN ANY WAY OR THE GUARANTEE WILL NOT BE VALID. GLEDHILL WILL of profits, business revenue, goodwill or NOT BE RESPONSIBLE FOR ANY CONSEQUENTIAL LOSS OR DAMAGE HOWEVER IT IS CAUSED.
  • Page 49 PRODUCT DEVELOPMENT events, namely :- Gledhill have a policy of continuous product development (i) if the Purchaser fails to make payment in full for the goods within the time stipulated in clause 4 hereof. and may introduce product modifications from time to time.
  • Page 50 demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights. MAINS PRESSURE HOT WATER STORAGE SYSTEM COMMISSIONING CHECKLIST Customer name: Telephone number: Address:...
  • Page 51 SERVICE RECORD It is recommended that your hot water system is serviced regularly and that the appropriate Service Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. SERVICE 01 SERVICE 02 Date:...
  • Page 52 WWW.GLEDHILL.NET Due to a programme of continuous improvement Gledhill Building Products reserve the right to modify products without prior notice. It is advisable to check the product technical detail by using the latest design and installation manuals available from our technical support team or on our website.It is an offence to copy...